Seifert RK-2192 User manual

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Table of Content 2192100
1. User manual 2 ..................................................................................................................................
2. Legal Regulations 2 ........................................................................................................................
3. Safety Instructions 3 ......................................................................................................................
4. Settings 4 .........................................................................................................................................
5. Functional Principle 5 .....................................................................................................................
6. Technical Data 6 ..............................................................................................................................
7. Mounting 7 .......................................................................................................................................
8. Mounting Principle 8 .......................................................................................................................
9. Electrical Connection 9 ...................................................................................................................
10. Wiring Diagram 10 ........................................................................................................................
11. Taking into Operation 11 .............................................................................................................
12. Trouble Shooting 11 .....................................................................................................................
13. Maintenance & Cleaning 11 .........................................................................................................
14. Transport & Storage 12 ................................................................................................................
15. Parts supplied / Spare parts / Accessories 13 ..........................................................................

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1. User manual
This instruction manual contains information and instructions to enable the user to work safely, correctly and
economically on the unit. Understanding and adhering to the manual can help one:
Avoid any dangers.
Reduce repair costs and stoppages.
Extend and improve the reliability and working life of the unit.
PLEASE ENSURE TO USE THE RIGHT VERSION OF THE INSTRUCTION MANUAL SUITABLE FOR YOUR
UNIT.
Intended use
󰾬The unit is to be used exclusively for the dissipation of heat from control cabinets and enclosures (stationary,
not moving) in order to protect temperature sensitive components in an industrial environment. To meet the
conditions of use, all the information and instructions in the instruction manual must be adhered to.
General danger
Indicates compulsory safety regulations which are not covered by a specific
pictogram such as one of the following.
High electric voltage
Indicates electric shock danger.
Important safety instruction
Indicates instructions for safe maintenance and operation of the unit.
Attention
Indicates possible burns from hot components.
Attention
Indicates possible damage to the unit.
Instruction
Indicates possible danger to the environment.
2. Legal Regulations
Liability
The information, data and instructions contained in this instruction manual are current at the time of going to
press. We reserve the right to make technical changes to the unit in the course of its development. Therefore,
no claims can be accepted for previously delivered units based on the information, diagrams or descriptions
contained in this manual. No liability can be accepted for damage and production caused by:

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Disregarding the instruction manual
Operating error
Inappropriate work on or with the unit
The use of non-specified spare parts and accessories
Unauthorised modifications or changes to the unit by the user or his personnel
The supplier is only liable for errors and omissions as outlined in the guarantee conditions contained in the main
contractual agreement. Claims for damages on any grounds are excluded.
3. Safety Instructions
Upon delivery the unit is already meeting current technical standards and can therefore be safely taken into
operation. Only authorised personnel is allowed to work on the unit. Unauthorised personnel must be prohibited
from working on the unit. Operating personnel must inform their superiors immediately of any malfunction of
the unit.
Please note that before starting to work on or with the unit, a procedure must be carried out inside the cabinet
on which the unit is to be mounted.
Before commencing work inside the cabinet, the control cabinet manufacturer's instruction must be read with
regards to:
Safety instructions.
Instructions on taking the cabinet out of operation.
Instructions on the prevention of unauthorised cabinet reconnection.
The electric equipment meets the valid safety regulations. One can find dangerous voltages (above 50 V AC or
above 100 V DC)
Behind the control cabinet doors.
On the power supply in the unit housing.
The unit has to be operated according to the type plate and the wiring diagram, and must be protected
externally from overloading and electrical faults via suitable protective devices.
Danger through incorrect work on the unit
The unit can only be installed and maintained by technical competent and qualified
personnel, using only supplied material according to the supplied instructions.
󰾬
Danger from electrical voltage
Only specialised personnel are allowed to maintain and clean the unit. The personnel must
ensure that for the duration of the maintenance and cleaning, the unit is disconnected from
the electrical supply.
Attention
Damage to the unit through the use of inappropriate cleaning materials. Please do not use
aggressive cleaning material.
Instruction
Damage to the environment through unauthorised disposal. All spare parts and associated
material must be disposed according to the environmental laws.

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4. Settings
Air - water heat exchangers are intended as complementary accessories to large industrial equipment which
include a motor-operated fan or blower together with a cooling heat exchanger. These may also include an
electric heater. The fan or blower is intended to recirculate air and allow heat exchange. The heat exchanger is
designed for chilled water or anti-freeze/corrosion inhibitor mixed water from a separate source.
The cooling function may be controlled by an on-board or remote controller or thermostat, a thermostatically
controlled valve or an electrically controlled valve. Heating function, when installed is provided by an electrical
heating element. The unit seals the cabinet which ensures that the clean air inside does not come into contact
with the ambient air which may well be dirty or polluted. The unit is fit for purpose within the rated/declared
ambient conditions (e.g. dusty and oily air or high air temperatures between 1°C and 72°C), also indicating the
rated allowable ingress and environment.
Water quality
To ensure the maximum lifetime of an air-water heat exchangers, it is important to supply cooling water in
conformity with the VGB Cooling Water Guidelines (VGB-R 455 P). The cooling water used must be soft enough
to avoid scale deposits, but should not be too soft as this would corrode the heat exchanger. Where the cooling
water is cooled for reuse, part of the water has to be changed with fresh water to prevent the concentration of
hardness and salt content which makes the water more corrosive.
The main impurities and possible methods of eliminating them are given in the table below:
Pollution of the water Method of elimination
Mechanical impurities (dp > 2mm) Filtration of the water
Excessive hardness Softening of the water by ion
exchange
Moderate content of mechanical impurities
and hardness formers Addition of dispersants or stabilisers
Moderate content of chemical impurities Addition of passivators and inhibitors
Biological impurities (bacteria and algae) Addition of biocides
When the water is re-cooled, it is recommended that the water condition is maintained as close as possible to
the following list of hydrological data:
Hydrological data
pH-values 7 - 8.5
Carbonate hardness >3 <8 °dH
Free carbon dioxide 8 - 15 mg/dm³
Associated carbon dioxide 8 - 15 mg/dm³
Aggressive carbon dioxide 0mg/dm³
Sulphides free mg/dm³
Oxygen < 10 mg/dm³
Chloride ions < 50 mg/dm³
Sulphate ions < 250 mg/dm³
Nitrates and nitrites < 10 mg/dm³
COB < 7 mg/dm³
Ammonia < 5 mg/dm³
Iron < 0.2 mg/dm³
Manganese < 0.2 mg/dm³
Conductivity < 2200 µS/cm
Solid residue from evaporation < 500 mg/dm³
Potassium manganate consumption < 25 mg/dm³
Suspended matter < 3 mg/dm³
(part flow cleaning recommended) > 3 < 15 mg/dm³
(continuous cleaning) > 15 mg/dm³

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5. Functional Principle
The air inside the control cabinet is moved over a laminar heat exchanger through which a coolant medium
runs, making use of the counter-flow principle. The fan blows the warm air along the aluminium fins of the heat
exchanger; it cools down and is then returned into the cabinet. The heat exchanger fan runs constantly,
providing continuous circulation of the air in the cabinet. This circulation prevents hot spots within the control
cabinet. During this process, the coolant heats up and is returned to the coolant supply system at an increased
temperature.
In order to save operating costs, and in the interests of environmental protection, the water temperature can be
reduced by re-cooling systems or cold water sets so that it can be reused in the heat exchanger. This process
involves the water circulating in a closed circuit.
1. Air intake cabinet side
2. Radial fan cabinet side
3. Heat exchanger
4. Air outlet cabinet side
5. Water in
6. Water out

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6. Technical Data
Order Number 2192100
Cooling Capacity L35W10 (200 l/h) 1 kW
Cooling Capacity L35W10 (500 l/h) 1.2 kW
Refrigerant / GWP Water, light oils or similar
Operating Temperature Range +1°C - +72°C
Air Flow Volume (System / Unimpeded) 180 / 625 m³/h
Mounting 19" rack
Housing Material Mild steel, powder coated
Dimension A x B x C (D+E) 2HE x 443 x 408 mm
Weight 13 kg
Voltage / Frequency 120 V ~ 50/60 Hz
Starting Current 2 A
Max. Current 0.8 A
Max. Power 90 W
Pressure Water Circuit 10 bar
Water Connection
Rp 1/4” - inside thread with 2 connectors for pipe internal
diameter of 10 mm. OUTLET (female) & INLET (male)
flexible tube for RK/LW 1/4” thread, 510 mm length
Fuse 4 A (T)
SCCR 5 kA
Connection Plug
Ingress Protection IP 44
Approvals CE

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7. Mounting
The power supply rating on unit rating plate must comply with mains
rating.
Always disconnect the power supply before opening the unit.
The heat load to be dissipated from enclosure should not exceed specific cooling output of the unit at any
condition. At cooling unit selection always cater for a safety margin of at least 15% extra cooling output in the
worst conditions.
Ensure that flows of air leaving and entering the cooling unit, internal and external, are not obstructed. It must
also be ensured in accordance with UL, that the air outlet is not blowing air directly at an equipment
operator. Should this be the case a barrier or duct shall be provided to redirect the airflow.
Before drilling the enclosure ensure the fixing elements and couplings will not interfere with the equipment
inside the enclosure itself. Disconnect power before starting any work inside the enclosure. Following this 1:1
Scale Drilling Template drill the holes and make the required cuts on the enclosure. This template may have
been affected by storage conditions, please check this template by verifying values of the largest dimensions
before drilling. Fit the sealing strip on the cooling unit on the side connected to the enclosure and follow the
installation diagram.
Note: In case of 19" rack mounted units please ignore the above mounting instructions.

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8. Mounting Principle
1 Bolt
2 Washer

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9. Electrical Connection
High electric voltage present. Installation, maintenance, cleaning and
any other work must be carried out by qualified personnel only. The
personnel must ensure that for the duration of this work the unit and
the cabinet are disconnected from the electrical supply and protected
against unauthorised/accidental reconnection.
Connection to the main electrical supply
The mains connection is made via a plug. To connect the unit to the mains proceed as follows:
Take the control cabinet out of operation in the prescribed manner.
See the connection details on the circuit diagram.
Note the connections on the connector / terminal block from the following table
Terminal 120V 1~
L1 Live (black)
N Neutral (blue)
PE Protection- Earth (green / yellow)
T1 Door contact (red)
T2 Door contact (pink)
P1 Alarm contact (brown)
P2 Alarm contact (grey)
Ensure that the correct polarity is maintained. The fans should have
clockwise rotation.
Connect the unit to the mains.
Take the control cabinet back into operation in the prescribed manner.
Power consumption and start-up current are stated on the data label and under technical data.

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10. Wiring Diagram
M1 Radial fan
F1 Thermal motor protector
C1 Start capacitor
X1 4 pin connector
X2 7 pin connector
A1 Thermostat (NO)
A2 & A3 Thermostat (NC)
Y1 Magnetic valve

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11. Taking into Operation
Attention! The unit can be damaged by lack of lubricant. To ensure that the compressor is adequately
lubricated the oil, which has been displaced during transport, must be allowed to flow back into it. The unit must
therefore be allowed to stand for at least 30 min. before being connected to the mains and taken into operation.
Compressor based cooling units / system must be protected with a MCB Type D or K.
Upon connection the internal fan will start working. If the temperature inside the enclosure is higher than the
set value of the controller both the compressor and external air fan start working. Once the air inside the
enclosure reaches the set temperature the compressor and external fan will stop. The unit is pre-set at 35°C,
which is suitable for most of the electronic devices.
12. Trouble Shooting
Failure Condition Cause Solution
Unit does not
cool
Internal fan does not work Power not connected. Verify power supply
Internal fan works, external
fan and compressor don't
work
Enclosure temperature is below
setting temperature (St)
Verify values of parameter "St"
Door switch contact is open Verify door switch
Controller doesn't work Replace controller
Internal fan works, external
fan and compressor don't
work Display shows
alternating "OFF" and
temperature
The sequence of the phases inside the
power supply connector is incorrect
Change phases inside power supply
connector
Unit does not
cool
External and internal
fan work, compressor
does not work
Compressor motor electrical failure Verify external fan, verify ambient
temperature, clean condenser
Capacitor for compressor failed Replace capacitor
Compressor works, external
fan doesn't work
External fan needs to be replaced Replace external fan
Enclosure
over
heating
Compressor and
fans (external and
internal) work all the time
Unit cooling undersized Enclosure needs a bigger cooling
unit
Enclosure needs a
bigger cooling unit
Thermal compressor protector
triggered
Verify ambient temperature, clean
condenser
Refrigerant leakage Contact dealer/service center
Excessive
condensate
Door enclosure open Ambient air gets into the enclosure Ensure door is closed, add a door
switch and connect it to controller
Door enclosure closed
Enclosure IP degree minimum IP54 Seal openings on enclosure
Damaged misplaced sealing strip Repair strip accordingly
13. Maintenance & Cleaning
Always switch power supply off before starting any maintenance on the unit.
The cooling unit is generally maintenance free and can be operated without filters in most environments. For
units with filters these should be checked, cleaned and if necessary replaced on a regular basis. In addition the
unit should have regular functional tests (approx. every 2,000 hours depending on the grade of ambient
pollution).
Disposal
The cooling unit contains R134a refrigerant and small quantities of lubricating oil. Replacement, repairs and
final disposal must be done according to the regulations of each country for these substances.

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14. Transport & Storage
Malfunction due to transport damage
On delivery the carton box containing the unit must be examined for signs of transport damage. Any transport
damage to the carton box could indicate that the unit itself has been damaged in transit which in the worst case
could mean that the unit will not function.
The unit can only be stored in locations which meet the following conditions:
temperature range: - 40°C to + 70°C
Relative humidity (at 25°C): max. 95 %
Returning the unit
To avoid transport damage the unit should be returned in the original packing or in a packing case and must be
strapped to a pallet. If the unit cannot be returned in the original packing please ensure that:
A space of at least 30 mm. must be maintained at all points between the unit and the external packing.
The unit must be shipped in the same position as it was mounted.
󰾬The unit must be protected by shock resistant padding (hard foam corner pieces, strips or cardboard
corner pieces).

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15. Parts supplied / Spare parts / Accessories
1 x Heat exchanger RK-2192
1 x Instruction manual
1 x EC declaration
1 x Brass connection for easy out fastening nipple
1 x Brass connection for easy out fastening coupling
1 x Condensation pipe
1 x Jubilee clip
Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems AG Seifert Systems Inc. Seifert Systems Pty Ltd.
Haßlinghauser Str. 156 HF09/10 Wilerstrasse 16 75 Circuit Drive 105 Lewis Road
Hal-Far Industrial Estate North Kingstown Wantirna South
58285 Gevelsberg Birzebbuga, BBG 3000 4563 Gerlafingen RI 0285 3152 Victoria
Deutschland Malta Schweiz USA Australien
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