Sensidyne Gilian 800i User manual

Gilian 800i
Air Sampling Pump
Operation Manual
1000 112TH Circle N, Suite 100 • St. Petersburg, Florida 33716 USA
[phone] • [phone] • [phone] [FAX] • www.sensidyne.com
REF 360-0166-01 (Rev D)

1
Gilian 800i
Air Sampling Pump
Operation Manual
REF 360-0166-01 (Rev D)
Software Version L.4.22

Gilian 800i Air Sampling Pump
360-0166-01 - (Rev D) 2
PROPRIETARY NOTICE
This manual was prepared exclusively for the owner of the Gilian 800i Live Flow Air Sampling Pump. The material
within this manual is proprietary information and is to be used only to understand, operate, and service the
instrument. By receiving this document, the recipient agrees that neither this document nor the information disclosed
within nor any part thereof shall be reproduced or transferred, physically, electronically or in any other form, or used
or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by
Sensidyne, LP.
COPYRIGHT NOTICE
© 2013 Sensidyne, LP All Rights Reserved. No part of this document may be reproduced, transmitted, transcribed,
stored in a retrieval system, or translated into any language in any form by any means without the prior written
permission of Sensidyne, LP.
TRADEMARK NOTICE
Sensidyne, the Sensidyne logo, Gilian, and the Gilian logo are registered trademarks of Sensidyne, LP. Gilian 800i
and the Gilian 800i logo are trademarks of Sensidyne, LP. These trademarks are protected through use and
registration in the United States. Other trademarks and servicemarks used in this document are the property of their
respective companies and are used only for informational and explanatory purposes.
SOFTWARE LICENSE
The software installed in the Gilian 800i pump is the property of Sensidyne, LP and shall remain the property of
Sensidyne, LP in perpetuity. The software is protected by U.S. and international copyright laws and is licensed for
specific use with the Gilian 800i pump. The user may NOT reverse-engineer, disassemble, decompile, or make any
attempt to discover the source code of the software. The software may NOT be translated, copied, merged or
modified in any way. The user may NOT sublicense, rent, or lease any portion of the software. The right to use the
software terminates automatically if any part of this license is violated.
DISCLAIMER
THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER, TO ANY PARTY WHOSOEVER, FOR ANY
PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH RECEIVED BY OR RESULTING FROM, IN WHOLE, OR
IN PART, THE IMPROPER USE, INSTALLATION, OR STORAGE OF THIS PRODUCT BY THE USER, PERSON,
FIRM, ENTITY, CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS
MANUAL, OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL, STATE,
AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS.
THE SELLER SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL OR OTHER
DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS’ LIABILITY HEREUNDER
SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE. THIS WARRANTY
IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE
WHICH ARE EXPRESSLY DISCLAIMED.

Gilian 800i Air Sampling Pump
3360-0166-01 - (Rev D)
TABLE OF CONTENTS
Preface
• Notices ............................................................................................................2
• Warnings .........................................................................................................4
• Certifications and Approvals ............................................................................5
SECTION ONE: Introduction
•Components...............................................................................................6
SECTION TWO: Set-Up
2.1 Preparation ................................................................................................9
2.2 Pump Start-Up .........................................................................................10
2.3 Setting the Flow Rate ..............................................................................11
2.4 Calibration ................................................................................................13
2.4.1 Sample Media Method Set-Up ......................................................13
2.4.2 Display Calibration Procedure.......................................................14
SECTION THREE: Program Setup
3.1 Programming ...........................................................................................16
3.2 Program enable/disable............................................................................17
3.3 Program Edit.............................................................................................17
SECTION FOUR: Options
4.1 Option List ................................................................................................18
4.2 Option Settings.........................................................................................19
SECTION FIVE: Operation
5.1 Starting the Sample Run ..........................................................................21
5.2 Stopping the Sample Run ........................................................................23
5.3 Locking the Keypad..................................................................................24
5.4 Unlocking the Keypad...............................................................................24
5.5 Clearing the Run Data .............................................................................25
5.6 Flow Calculation .......................................................................................25
SECTION SIX: Maintenance
6.1 Battery Maintenance.................................................................................26
6.2 Pump Filter Maintenance..........................................................................27
SECTION SEVEN: Appendices
Appendix A: Troubleshooting Guide ................................................................28
Appendix B: Parts List .....................................................................................30
Appendix C: Specifications ..............................................................................31
Appendix D: Fast Charger................................................................................33
Appendix E: Factory Calibration and Service....................................................34

Gilian 800i Air Sampling Pump
360-0166-01 - (Rev D) 4
WARNINGS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE
Failure to read, understand, and comply with ALL accompanying literature, product labels, and warnings could
result in property damage, severe personal injury, or death.
Read and understand ALL applicable environmental health and safety laws and regulations. Ensure complete
compliance with ALL applicable laws and regulations before and during use of this product.
DO NOT remove, cover, or alter any label or tag on this product, its accessories, or related products.
UNDER NO CIRCUMSTANCES should this product be used except by qualified, trained, technically competent
personnel.
The Gilian 800i portable Air Sampling Pump is intended for both indoor and outdoor use when protected from
splashed or windblown liquids. The unit is not waterproof so NEVER submerge the unit in water. Pump failure
or faulting may result.
Pump is Intrinsically Safe when used with specified battery pack 783-0007-01. Refer to Certifications and Approvals
section for approval ratings.
DO NOT operate this product should it malfunction, require repair, or have a cracked or broken case.
DO NOT repair or modify, except as specified in Operation Manual. All user controls and adjustments are
made by sealed keypad on front of pump. The only user-replaceable parts are the Battery pack and Pump
Filter (See Section Six).
Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual.
Intrinsic safety certifications become void by substitution of components, unauthorized repair or alteration. All
other Service to be performed by Sensidyne Authorized Service Departments only. (See Appendix B for Parts
List. See Appendix E for Service Contact Information).
This product uses rechargeable Nickel-Metal-Hydride batteries. Always fully charge before use. DO NOT open
case, charge or replace batteries in an explosive atmosphere. Use only battery pack and chargers specified in
Parts List. Do not insert any foreign objects into the battery charging jack. Do not insert any foreign objects into
the battery connection. Shorting the contacts will blow the protective fuse. DO NOT operate pump while
charging. Caution: Both charger and battery become warm during charging.
If the equipment can come into contact with aggressive substances, it is the responsibility of the user to take
suitable precautions that prevent it from being adversely affected, thus ensuring that the Intrinsic Safety
protection is not compromised. Aggressive substances are acidic liquids or gases that may attack metals, or
solvents that may affect polymeric materials or other solvents or corrosives. Suitable precautions are regular
checks as part of routine inspections and establishing from material data sheets that chemicals known to be
present do not affect material of the pump (polycarbonate, polyphenylene, epoxy).
DO NOT operate with a dirty or blocked inlet filter or kinked tubing. Pump failure or faulting may result.
If further translation is required, please contact the Sensidyne EU Authorized Representative (see Back Cover
for contact information).

Gilian 800i Air Sampling Pump
5360-0166-01 - (Rev D)
Certification and Approvals

Gilian 800i Air Sampling Pump
360-0166-01 - (Rev D) 6
SECTION ONE
Introduction
The Gilian 800i is a low flow rate sampling pump with extremely high back pressure capabilities. It offers user
programmability for easy, flexible preprogrammed sampling schedules, long battery life, Hazardous Area
certification for ATEX and US in all zones and gases, and fast charge capability.
This manual assumes that the pump is in the factory default state, with program and all options disabled.
Enabling the program or options can cause the pump to operate in a manner different than described in the
operation section of this manual. Operation with the program or options enabled is described in the applicable
section.
The features that can vary the behavior of the system are the user program capability.
An option of disable restart retry
An option to enter keyboard lock when a sample starts
An option to start a sample immediately when power is applied
An option to disable periodic flow adjust.
An option to disable periodic SCAL adjustments while sampling.
To reset pump to factory initialization state:
With the pump power on, hold down the Power/Enter Key, when “OFF” appears in
display press and hold “Clr” key. Clr will appear and flash. Continue holding key until
the display blanks. This procedure will disable all options, disable the program and
return the display calibration to the default setup.
Components
(1) Filter Housing Assembly (Inlet Port)
(2) Belt Clip
(3) Battery Charging Jack (with cover)
No Function

Gilian 800i Air Sampling Pump
7360-0166-01 - (Rev D)
(4) 4-button Keypad
(5) Indicator LED:
Green - Indicates Normal
Operation (Flow rate in
regulation)
Red –On at startup (PCA
indication)
(6) Liquid Crystal Display (LCD)

Gilian 800i Air Sampling Pump
360-0166-01 - (Rev D) 8
LCD Details
(6.1) Four 7-Segment Characters, indicating
Flow Rate, Time, Volume Sampled and
Messages.
(6.2) VOL & L. Indicates number in display is
sample volume in liters.
(6.3) MIN. Indicates number in display is
sample time in minutes.
(6.4) CC/MIN. Indicates number in display is a
flow rate in cc/minute
(6.5) SET. Indicates the Set/Cal button is active
to select the value shown in the numeric
display.
(6.6)FAULT. Indicates a Fault Condition
FAULT appears when pump is not able
to maintain set flow rate.
(6.6)HOLD. If pump is in fault for 30 seconds
continuously, pump enters HOLD and the
indicator appears.
(6.7) HRS. Indicates number in display is
duration in hours
(6.8)Battery Indicator.
3 bars = High charge
2 bars = Medium charge
1 bar = Low charge
no box = imminent shut down
(6.9) NOT USED
(6.10) The program has been enabled
(6.11) Indicates a program has been enabled
and will begin as soon as the pump is
started. The program controls the pump to
be off or on, depending on the program
setup and progress, even if the motor is
not running.
CC / MIN
L / MIN
VOL
.. .
6.1
6.2
6.3
6.4
6.8
6.7 6.5
6.6
6.11
6.10
6.9
HOLD
HRS
FAULT
SET PROG
IN MM