Sensus AIG-10043-03 User manual

AIG-10043-03
Smart Gateway
Installation Guide
Getting Started
Sensus Provided Components
• Sensus Smart Gateway unit
• Wall Mount Kit: 1 cable gland with single
hole insert (5-10 mm wire), 4 Phillips
head screws, 4 mounting feet
OR
• Pipe/Wall Mount Kit: 1 cable
gland with single hole insert
(5-10mm wire), 4 Phillips head
screws, 2 mounting bars, 4
mounting feet
Sensus Optional Components
• Multi-Cable Kit: 1 cable
gland with 2 two hole
inserts (4.5-6mm wire
each) and 1 single hole
insert
Customer Provided
Components
• Transducer with Cable (1)
• Hoseclamp(2),≤.5in.width-usedin
pipe mount
• Appropriate mounting screws - used in
wall mount
Prerequisite(s)
Readallsensordocumentationrstto
ensure you are familiar with your particular
sensor wiring.
1. Using a screwdriver and a hammer,
punch out a hole for the cable
through one of the knock-outs on
the bottom of the enclosure as
shown (Figs. 1&2).
Caution: Take care not to hit or damage the
internal battery.
2. Take the cable gland out of the
provided kit. Install the cable gland
through the hole you just punched
out (Fig. 3) in such a way that the
gasket is on the outside of the
enclosure. Tighten the nut on the
inside but not the cable gland (Fig.
4).
Note: The provided cable gland can
accommodate one (1) 5-10 mm wire. To
accommodate additional wires please order
the optional multi-wire kit from Sensus.
3. Run your customer provided
transducer cable through the cable
gland and into the center of the
Smart Gateway module (Fig. 5) to
measure the length. Pull back out to
butt the cable sheath approximately
8 inches and strip the wires
approximately .25 inch. Trim any
unnecessary wires.
4. Run the stripped cable through the
cable gland and then tighten the
cable gland to hold the cable in
place. You will want to make sure
that the wire has enough give in it
so the lid will close without bending
or breaking the wire.
5. Using the #0 Phillips screwdriver,
loosen the screws in the terminal
block.
Installation
Fig. 1: Punch cable hole Fig. 2: Cable hole punched out
Fig. 3: Attach cable gland
Fig. 5: Run cable through to measure
Fig. 4: Tighten nut on inside
Tools (customer provided)
• Hammer & Wrench
• #2 and #0 Phillips screwdriver
• Wire trimmers
• Largeatheadscrewdriver(depending
on customer’s pipe mount)

6.Lacethewiresthroughthengers
on the battery holder before
attaching to the terminal block.
7. Attach the sensors (Fig. 6) to the
appropriate pin according to your
specicsensordocumentationand
following the Sensor Connection
guidance below. A label inside the
unit shows the layout of the pins
(Fig. 7).
Take care to not damage the PCB
surface.
SENSOR 1 (+) = output power to the
sensor
SENSOR 1 RTN = reference/ground
for the unit
SENSOR 1 (-) = return current from
the sensor, unit uses
for measurement
8. Trim and cap any
unused sensor wires.
9. Tighten the terminal
block screws using
the #0 Phillips
screwdriver.
10.Ensure that the cable
gland is tight around the cable and
the nut that secures the cable gland
tothehousingistightenedrmly.
Close the lid of the module (Fig. 8).
Fig. 8: Closed module with cable installed
AIG-10043-03
Smart Gateway
Installation Guide
Fig. 7: Pin layout label
Fig. 6: Attach sensors
Sensor Connection
If you are using a 2 wire sensor:
Connect the sensor power to the
terminal labeled “Sensor +”. Connect
the sensor 4-20 mA output to terminal
labeled “Sensor –”.
If you are using a 3 wire sensor:
Connect the same as a 2 wire sensor,
except in addition, connect the ground
wire of the sensor to the terminal
labeled “Sensor RTN”.
If you are using a 2 wire sensor that has
its own power supply separate from the
Smart Gateway:
Connect the sensor 4-20 mA output
to the terminal labeled “Sensor –”.
Connect the sensor (or the sensor’s
power supply) ground to the terminal
labeled “Sensor RTN”.

1. Using a #2 Phillips screwdriver,
attach the provided mounting feet to
the four corners of the back of the
unit using the provided screws. (Fig.
9). The feet can be attached either
horizontally or vertically according
to preference.
2. Mark the location on the wall where
you want to mount the unit. If you
mounted the feet horizontally, the
x axis markings should be 17 cm
apart and the y axis markings
should be 7.5 cm apart. If you
mounted the feet vertically, the
x axis markings should be 12.5
cm apart and the y axis markings
should be 12 cm apart.
3. Mount the unit to the wall using the
open side of the mounting feet and
appropriate sized screws.
Wall Mount
Fig. 9: Attach mounting feet
Please Note:
The FCC etching on the top of the outside enclosure exterior cannot be obstructed from view.
When planning where to mount the Smart Gateway, ensure that the FCC etching is visible and
readable from all perspectives.
1. Run the customer provided clamps
through the Sensus provided
mounting bars (Fig. 10).
2. Using a #2 Phillips screwdriver,
attach one of the provided mounting
bars, with clamp installed, to the
back of the unit using the provided
screws.
3. Repeat for the second mounting bar
and band/hose clamp.
4. Attach the unit to the pipe using
the band/hose clamps. You can
mount the unit to a horizontal or
vertical pipe (Fig. 11 shows the unit
mounted to a vertical pipe).
Pipe Mount
Fig. 10: Pipe mount bars and clamps
Fig. 11: Attach
to pipe
AIG-10043-03
Smart Gateway
Installation Guide
Recommendation:
If installing on a pipe, Sensus recommends that you install the transducer cable into the pipe
before wiring it into the Smart Gateway. This will reduce twisting on the transducer cable.
Proper Placement of the CommandLink
For complete instructions on activating the Smart Gateway please refer to the
FieldLogic Smart Gateway Quick Guide.
1. Power on your HHD and the Command Link.
2. Position the CommandLink’s antenna area on the SmartPoint Module’s ASK
location as shown. This location is at the top of the SmartPoint for the Smart
Gateway.
3. Launch FieldLogic Tools.

8601 Six Forks Road, Suite 700
Raleigh, NC 27615
1-800-638-3748
© Copyright 2015, Sensus. All Rights Reserved. FlexNet™ and associated logos are trademarks of Sensus and its subsidiaries and afliates. All other brand names may be trade-
marks of their respective owners.
This document, in whole or in part, (“Document”) includes condential and proprietary information belonging to Sensus USA Inc. and/or one of its subsidiaries or afliates. Unau-
thorized use, reproduction, disclosure, distribution, or dissemination of this Document is strictly prohibited. No party may use, reproduce, disclose, distribute, or disseminate this
Document for any purpose without express written authorization from Sensus USA Inc. Any use, reproduction, disclosure, distribution, or dissemination of this Document does
not transfer title to, license, or grant any patent, copyright, trademark, or other intellectual property rights. This Document, and any copies or derivatives thereof, must be returned
immediately on demand. This Document is subject to any applicable non-disclosure agreement(s). Information in this Document is subject to change without notice and does not
represent a commitment on the part of Sensus.
Warning!
Substitution of components may impair suitability for Class 1, Division 2. Risque
D’Explosion—La Substitution de composants peut render ce materiel inaccetable pour les
emplacements de Class 1, Division 2.
Attention!
Lithium Thionyl Chloride battery type D 3.6V, MAX pulse current 1.2A. Le type D 3.6V de
batterie de Chlorure de Thionyl de Lithium, le courant de pouls de MAX 1.2A.
Attention!
Refer to Control Drawing 96003386.
Attention!
This is a Class 1, Division 2 AEx (NI) IIA T6 Gc product.
Attention!
This product is rated IP66 in accordance with IEC 60529.
Warning!
The antenna used for this transmitter must not be co-located in conjunction with any other
antenna or transmitter.
Attention!
For Class B - Unintentional Radiators:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Attention!
Any modications made to this device that are not approved by Sensus may void the
authority granted to the user by the FCC to operate equipment.
Attention!
ICES-003 Class B Notice—Avis NMB-003, Class B
This Class B digital apparatus complies with Canadian ICES-003.
Warning!
DO NOT INCINERATE or subject battery cells to temperatures in excess of 212°F. Such
treatment can cause cell rupture.
Radiation Hazard!
In order to satisfy the RF exposure limit for transmitting devices, a separation distance
of 27cm (10.6 inches) or more should be maintained while operating the Sensus SGW100.
To ensure compliance, operation at closer than this distance is not recommended. This
minimum safe distance is required between personnel and the antenna of this device.
An de satisfaire à la limite d’exposition RF pour les appareils de transmission, une distance
de séparation de 27cm (10,6 pouces) ou plus doit être maintenu pendant le fonctionnement
du Sensus SLCPIM. Pour assurer la conformité, un fonctionnement à distance inférieure
à celle est pas recommandée. Cette distance minimale de sécurité est nécessaire entre le
personnel et l’antenne de cet appareil.
Attention!
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation.
If this equipment does cause harmful interference to radio or television reception, which can
be determined by turning the equipment off and on, the user is encouraged to try to correct
the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different form that to which the
receiver is connected
• Consult the dealer or an experienced radio/TV technician for help
Attention!
This device complies with Industry Canada license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2)
this device must accept any interference, including interference that may cause undesired
operation of the device.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils
radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes: (1)
l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout
brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le
fonctionnement.
Attention!
This radio transmitter, the Sensus SGW100, has been approved by Industry Canada to
operate with the antenna types listed below with the maximum permissible gain and required
antenna impedance for each antenna type indicated. Antenna types not included in this list,
having a gain greater than the maximum gain indicated for that type, are strictly prohibited
for use with this device.
Le présent émetteur radio (Sensus SGW100) a été approuvé par Industrie Canada pour
fonctionner avec les types d’antenne énumérés ci-dessous et ayant un gain admissible
maximal et l’impédance requise pour chaque type d’antenne. Les types d’antenne non inclus
dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement
interdits pour l’exploitation de l’émetteur.
• PCB Printed Monopole 2dBi
Attention!
Under Industry Canada regulations, this radio transmitter may only operate using an antenna
of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada.
To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that
necessary for successful communication.
Conformément à la réglementation d’Industrie Canada, le présent émetteur radio peut
fonctionner avec une antenne d’un type et d’un gain maximal (ou inférieur) approuvé
pour l’émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage
radioélectrique à l’intention des autres utilisateurs, il faut choisir le type d’antenne et son
gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas
l’intensité nécessaire à l’établissement d’une communication satisfaisante.
Compliance Statements
AIG-10043-03
Smart Gateway
Installation Guide