Setec Power DC Quick EV Charger User manual

20kw DC Quick EV Charger
OCPP 1.6
Installation Manual

Table of Contents
INTRODUCTION ............................................................................................. 3
Features ...................................................................................................................................................
3
Applications
.............................................................................................................................................. 3
IMPORTANT SAFETY AND GROUNDING INSTRUCTIONS .................................... 4
Safety and Compliance
............................................................................................................................ 4
Grounding Instructions
............................................................................................................................. 4
B EFORE I NSTALLATION
..................................................................................
5
Safety Requirements
................................................................................................................................ 5
Recommended Tools ............................................................................................................................... 5
Important Safety Instructions .................................................................................................................. 5
GENERAL SPECIFICATIONS
............................................................................
6
PRODUCT PRESENTATION ............................................................................. 7
INSTRUCTION ................................................................................................ 8
Location ..................................................................................................................................................... 8
Installation Procedure .............................................................................................................................. 8
DC CONNECTORS ........................................................................................ 10
CABLE CONNECTIONS
......................................................................................................................
11
4G CARD INSERT ............................................................................................................................... 11
CHARGING SIMPLE PROCESS ...................................................................... 12
OPERATION
.........................................................................................................................................
12
CHARGING PROCESS DETAILS ..................................................................... 13

INTRODUCTION
The DC Quick EV Charger is the top choice to power battery electric vehicles (BEV) today. It
is designed for quick charging in retail and commercial parking spaces, fleet charging stations,
highway rest areas, etc.
The DC Quick EV Charger has network 4G, WIFI, Ethernet communication capability and is
able to controlled by mobile phone to check charger’s information through your OCPP
server , such as the location of charging stations, charging progress and billing information.
DC Quick EV Charger has a clear and straight forward user interface and safety system of
power supply to provide the best choice for drivers charging their cars . It can also integrate
with renewable energy, such as solar power to provide the most energy saving infrastructure
for EV system development.
Features
1) Provides a high-contrast, 10 inch touch LCD screen interface to easy operation
and view status.
1) Offers customers the convenience of full start and stop charging control from an
authorized RFID smart card.
2) Obvious signal light shows charging status.
3) Emergency button to stop immediately.
4) Multi-connectors are suitable for all the EV cars.
5) Charge modules be inserted easily.
Applications
Public and private parking areas
Community parking areas
Parking areas of hotels, supermarkets and shopping malls
Charging stations
Highway rest areas

IMPORTANT SAFETY AND GROUNDING
I NSTRUCTIONS Safety and Compliance
1.Read the manual before installation or usage of device.
2.Do not put tools, material or body parts into the electric vehicle connector.
3.Do not use the DC Quick EV Charger if the chassis, power cord or charging cable are
frayed, have broken insulation, or any other signs of damaged.
4. Do not install or use the DC Quick EV Charger if the enclosure is broken, cracked, open or
has any other indications of damage.
5. The DC Quick EV Charger should be installed only by a qualified technician.
6. Make sure that the materials used and the installation procedures follow local building
codes and safety standards.
7. The information provided in this manual in no way exempts the user of responsibility to
follow all applicable codes or safety standards.
8. The manufacturer is not responsible for physical injury, damage to property or
equipment caused by the installation of this device.
9. This document provides instructions for the DC Quick EV Charger and should not be used
for any other product. Before installation or use of this product, you should review this
manual carefully and consult with a licensed contractor, licensed electrician, or trained
installation expert to make sure of compliance with local building codes and safety
standards.
Grounding Instructions
An equipment grounding conductor or a grounded, metal, and permanent wiring system is
required for the DC Quick Charger connection. This should be run with circuit conductors and
connected to the equipment grounding bar or lead on the DC Quick Charger.
Notes:
Do not install charging station in locations where it may be exposed to direct
sunlight and inclement weather. Recommend waterproof shed for EV
charger.
If the charging station is to be stored, keep it in its original packaging in an
appropriate place:
· On dry base ground
· Sheltered from dust, inclement weather, and sunlight;
· storage temperature: -30°C to 70°C
· Humidity: 5–95%

B EFORE I NSTALLATION
Safety Requirements
Be sure to preview the standard operating procedures (SOP) and ensure local building and
electrical codes are reviewed before installing the DC Quick Charger.
The DC Quick Charger should be installed by a trained technician according to the
instruction manual and local safety regulations.
Use appropriate protection when connecting to the main power distribution cable.
Recommended Tools
The following tools are recommended for the DC Quick Charger installation:
 (1x) No.2 Philips screw driver
 M12 expansion bolts
 (1x) Concrete drill
 (1x) Wire cutters
 (1x) Torx® Tamper-Resistant TH30 screwdriver
 (1x) 16mm ratcheting wrench for the base
 (3x) Ring terminal (TERM, SOLIS R 50mm², M8) for models with 380V, or 400V input
 (1x) Ring terminal (TERM, SOLIS R 35mm², M10) for ground wire
Important Safety Instructions
Save these Instructions
The DC Quick Charger should be installed only by a licensed contractor, and/or a licensed
electrician in accordance with all applicable state, local and national electrical codes and
standards.
Before installing the DC Quick Charger, review this manual carefully and consult with a
licensed contractor, licensed electrician and trained installation expert to ensure compliance
with local building practices, climate conditions, safety standards, and state and local codes.
WARNING!
Danger of electrical shock or injury. Turn OFF power by emergency button before working
inside the equipment or removing any component. Do not remove circuit protective devices or
any other component until the power is turned OFF.
CAUTION!
TO AVOID DAMAGE TO THE CHARGER OR PERSONAL INJURY, MAKE SURE THE
INSTALLATION LOCATION IS ABLE TO SUPPORT THE WEIGHT OF THE DC QUICK
CHARGER.

6
GENERAL SPECIFICATION
Item
Specifications
Remark
Rated voltage
3 phase 380VAC/single phase220VAC
Voltage fluctuation range
380V /220V +/- 10%
Number of phases
Three-phase and four-line +PE
Rated frequency
50 or 60 Hz
AC Input
Frequency fluctuation range
+/- 5%
Input power factor
0.99
In rated operation
Input power
20kw +10%
Grounding detection
30mA
Harmonic current
Total 5% or less
Rated Output Capacity
20kw
DC Output
Voltage variable range
50 to 500VDC
Output current
40ADC
Current variable range
0 to 40A
Efficiency
96% or more
Ripple current
6.0Ap-p or less
Degree of Protection IP
IP54
Better use waterproof shed
Ambient temperature
-20 ℃~ 55℃
Structure
Storage temperature
-30℃~ 70 ℃
Chassis dimensions LxWxH
715*500*274mm
Package Weight
100KG( by air)
Include 2 plugs and cables and modules
Certification
CE/IEC 61851
Safety
Emergency stop button
Vehicle connector
CHAdeMO+CCS
OTHERS
Battery communication protocol
CAN / PLC
Management system
OCPP 1.6
Network communication
WIFI, Ethernet
4G (optional)
Cooling method
Force air cooling

7
PRODUCT PRESENTATION
Item
Description
Wire hole
Charging cable from this wire hole
Air hole
Forced air cooling through fans and air hole
Work indicator light
AC power ON-GREEN
DC OUTPUT ON-GREEN
Fault- Red
10’’ touch screen
LCD Touch screen:
Operating states such as remaining charging time and failure information, if a
failure occurred, can be displayed.Setting parameter, view charging status,
etc.
RFID card reader
Tap RFID card here to start and stop charging
Emergency stop button
Emergency Stop Button:
Use this emergency circuit-breaker in order to stop the quick charger in case of
emergency

8
INSTALLATION
Location
①For the best operating conditions and longest life, take care in selecting
an installation site.
Operating life and performance will be influenced by charger location.
②Select a dry and well-ventilated location.
③Do not install charging station in locations where it may be exposed to
direct sunlight and inclement weather. Recommend to install waterproof
shed.
④The front of the charger must remain unobstructed for serviceability.
Installation Procedure
The 20KW wall mount charger can be fixed on the wall.
①Insert two power Modules into the shell
②Fixed one part on the wall, other part on the charger.

9
③Wiring Instructions.
AC input:
Noted: 3 phase (380V) AC input cable diameter: 10mm2;
1 Phase (220V) AC input cable diameter: 25mm2
Number
Terminal Assignment
A
Phase 1 (item L1)
B
Phase 2 (item L2)
C
Phase 3 (item L3)
N
Neutral
PE
Ground

10
DC output connector:
1. Chademo
Pin
No.
Line
number
CHAdeMO
definition
function description
1
1
IM
Grounding wire
2
2
CP
Charger sequence signal 1
3
NC
NC
4
6
CP2
Vehicle charge permission
5
Blue
DC-
DC output -cathode
6
Brown
DC+
DC output -anode
7
7
CS
Connector proximity detection
8
8
COM1
CAN-H
9
9
COM2
CAN-L
10
3
CP3
Charger sequence signal 2
4
EL-
Electromagnet&LED - cathode
5
EL+
Electromagnet&LED - anode
Line number 4 and line number 1 should be connected together,it means EL- connect IM
Line number 5 and line number 2 should be connected together,it means EL+ connect CP

11
2. CCS connector ( 4 wires)
Pin
No.
Line
number
CCS
definition
Function description
1
1
DC+
DC output -Positive
2
2
DC-
DC output -Negative
3
3
CC1
Signal
4
4
PE
Ground
3. Chademo and CCS

12
Open the door, 4G card place is in the back of screen.
Charging Simple Process
Make sure DC quick EV charger has been installed and connection wires
correctly according to this manual before operation.
Switch on the Mains MCB
Switch on the Module MCB
Connect the charging connector to the vehicle’s charging port
Select the charging connector according to your vehicle’s charging standard
Tap RFID card on card reader place for seconds till there is a beep sound

13
Operation
①Front door open
-Press button under handle and turn handle clockwise in the following order,
then Front door will open.
②Switch ON main
circuit breaker
-Check whether the status LED for AC power is ON.
-Check module status.
-Check screen for card authentication.
③Closing door
If the above process is completed, make sure to close door before charging for
safety.
Charging Process Details
Select the charging connector
The screen interface shows EV charger is idle status,insert the charging
connector to vehicle’s charging port accordingly and fixedly. Select the
After beep sound, vehicle start to charge with starting sound

14
connector on the screen interface accordingly.Tap the RFID card at card read
place for several second till there is a beep.Then vehicle starts charging with
sound.You can check charging battery’s power status with OCPP 1.6 system.
Stop charging
When the charging is not finish,and you want to stop charging, please tap RFID card at
card reader place to stop charging.

15
Setting
Setting includes: charging point setting, passwords,network (WIFI,4G) and languages and
etc.
Enter setting interface
Firstly, please click SETEC logo, and enter password interface, type password
(88888888 in default) to enter into setting interface.

16
Charging point setting:

17
DC setting:
You can set max voltage 500V, min voltage 200V, max current 40A, number of
modules: 6 and click ‘’Save’’. And click ←back to DC setting interface.
DC Rate setting:

18
Public setting:

19
If you want to use OCPP server, make sure setting your OCPP server URL here and select OCPP
valid.
History Record:

20
AC setting: