SEW-Eurodrive DOP11C User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Operator Panels DOP11C
Edition 08/2013 20149344 / EN

SEW-EURODRIVE—Driving the world

Compact Operating Instructions – DOP11C 3
Contents
Contents
1 General information ............................................................................................ 5
1.1 Scope of this documentation....................................................................... 5
1.2 Design of the safety notes .......................................................................... 5
1.2.1 Meaning of signal words .............................................................. 5
1.2.2 Design of the section-related safety notes................................... 6
1.2.3 Design of the embedded safety notes ......................................... 6
1.3 Right to claim under warranty ..................................................................... 6
1.4 Exclusion of liability..................................................................................... 6
1.5 Other applicable documentation ................................................................. 6
1.6 Product names and trademarks.................................................................. 7
1.7 Copyright notice .......................................................................................... 7
2 Safety notes......................................................................................................... 8
2.1 General information .................................................................................... 8
2.2 Target group ............................................................................................... 8
2.3 Designated use ........................................................................................... 9
2.4 Non-designated use.................................................................................... 9
2.4.1 Safety functions ........................................................................... 9
2.5 Bus systems................................................................................................ 9
2.6 Preventive measures and protection devices ........................................... 10
2.7 Transportation / storage............................................................................ 10
2.8 Installation and startup.............................................................................. 10
2.9 Operating notes ........................................................................................ 11
2.10 Service and maintenance ......................................................................... 11
2.11 Disassembly and waste disposal .............................................................. 11
3 Unit structure..................................................................................................... 12
3.1 Type designation and nameplates ............................................................ 12
3.1.1 Sample type designation ........................................................... 12
3.1.2 Example nameplate ................................................................... 12
3.2 Scope of delivery ...................................................................................... 13
3.3 DOP11C-40, -70 and -100 ........................................................................ 14
3.3.1 Display ....................................................................................... 14
3.3.2 Connections............................................................................... 15
3.4 DOP11C-120 and -150 ............................................................................. 16
3.4.1 Display ....................................................................................... 16
3.4.2 Connections............................................................................... 17
4 Installation ......................................................................................................... 18
4.1 Important installation notes ....................................................................... 18
4.1.1 Installation notes for the basic unit ............................................ 18
4.1.2 UL-compliant installation............................................................ 19
4.1.3 Space required for installation ................................................... 20
4.1.4 Installation diagram:................................................................... 21
4.2 Unpacking ................................................................................................. 21
4.3 Mounting the operator panel ..................................................................... 22

4Compact Operating Instructions – DOP11C
Contents
4.4 Connecting a voltage supply..................................................................... 23
4.5 Connecting the operator panel.................................................................. 24
4.5.1 Preparation ................................................................................ 24
4.5.2 Connecting the operator panel to the frequency inverter and
PC.............................................................................................. 25
4.5.3 Connection types ....................................................................... 26
5 Startup................................................................................................................ 29
5.1 Important notes on startup ........................................................................ 29
5.2 Starting the unit......................................................................................... 30
6 Operation ........................................................................................................... 31
6.1 Open service menu................................................................................... 31
7 Technical data and dimension sheets ............................................................ 32
7.1 Technical data........................................................................................... 32
7.1.1 Part numbers ............................................................................. 32
7.1.2 Voltage supply ........................................................................... 32
7.1.3 Display ....................................................................................... 33
7.1.4 Housing...................................................................................... 33
7.1.5 Ambient Conditions.................................................................... 33
7.1.6 Certifications .............................................................................. 34
7.1.7 Communication and memory..................................................... 34
7.2 Pin assignment ......................................................................................... 35
7.2.1 Serial connections ..................................................................... 35
7.2.2 Ethernet ..................................................................................... 35
7.2.3 USB ........................................................................................... 35
7.3 Cable......................................................................................................... 36
7.3.1 RS485 /RS422 communication cable
(assembled Sub-D 9-pin) .......................................................................... 36
7.4 Dimension sheets ..................................................................................... 37
7.4.1 Dimension sheet DOP11C-40 ................................................... 37
7.4.2 Dimension sheet DOP11C-70 ................................................... 38
7.4.3 Dimension sheet DOP11C-100 ................................................. 39
7.4.4 Dimension sheet DOP11C-120 ................................................. 40
7.4.5 Dimension sheet DOP11C-150 ................................................. 41
8 Declaration of conformity................................................................................. 42
9 Appendix............................................................................................................ 43
9.1 Chemical resistance.................................................................................. 43
9.1.1 Metal housing ............................................................................ 43
9.1.2 Solvent resistance of the display ............................................... 43
9.1.3 Solvent resistance of the coating............................................... 44

Compact Operating Instructions – DOP11C 5
1
Scope of this documentation
General information
1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information
regarding DOP11C operator panel.
• Please note that this documentation does not replace the detailed system manual
(still in progress).
• Please consult the online help of the project planning software HMI-Builder.PRO
before using the operator panels DOP11C.
• Note and follow the information, instructions and notes in the detailed system man-
ual. This is essential for fault-free operation of the unit and fulfillment of any rights to
claim under guarantee.
• The detailed system manual is provided in PDF format on the enclosed DVD.
• All technical documentation from SEW-EURODRIVE is available for download in
PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.com.
1.2 Design of the safety notes
1.2.1 Meaning of signal words
The following table shows the graduation and meaning of the signal words for safety
notes, warnings regarding potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disregarded
DANGER! Imminent hazard Severe or fatal injuries
WARNING! Possible dangerous situation Severe or fatal injuries
CAUTION! Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
NOTE Useful information or tip: Simpli-
fies handling of the drive sys-
tem.

6Compact Operating Instructions – DOP11C
1Right to claim under warranty
General information
1.2.2 Design of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The symbols used either indicate a general hazard or a specific
hazard.
This is the formal structure of a safety note for a specific section:
1.2.3 Design of the embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD! Type and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
1.3 Right to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation at hand. Therefore,
read the documentation before you start working with the software and the connected
units from SEW-EURODRIVE.
Make sure that the documentation is available to persons responsible for the machinery
and its operation as well as to persons who work independently on the devices. Also
ensure that the documentation is legible.
1.4 Exclusion of liability
You must adhere to this documentation and the documentation of the connected
devices from SEW-EURODRIVE to ensure safe operation and to achieve the specified
product characteristics and performance features.
SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or
property resulting from non-observance of the documentation. In such cases, any liabil-
ity for defects is excluded.
1.5 Other applicable documentation
Observe the following applicable documentation:
• Installation guide (supplied with the product)
• System manual (still in progress)
• EMC in Drive Engineering (part of the printed publication: Drive Engineering –
Practical Implementation)
SIGNAL WORD!
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

Compact Operating Instructions – DOP11C 7
1
Product names and trademarks
General information
Always use the latest version of the documentation and software.
The SEW-EURODRIVE homepage (www.sew-eurodrive.com) provides a wide selec-
tion of documentation in various languages available for download.
If required, you can also order printed and bound copies of the documentation from
SEW-EURODRIVE.
1.6 Product names and trademarks
The product names mentioned in this documentation are brands or registered brands of
the titleholders.
1.7 Copyright notice
© 2013 – SEW-EURODRIVE. All rights reserved.
Unauthorized reproduction, modification, distribution, and use of this instruction manual,
in whole or in part, are prohibited.

8Compact Operating Instructions – DOP11C
2General information
Safety notes
2 Safety notes
2.1 General information
• Read the safety notes carefully.
• Check the delivery for damage caused during transport on receipt. If damage is
found, advise your supplier.
• The panel meets the requirements of article 4 of the EMC Directive 2004/108/EC.
• Do not use the operator panel in or near a mining facility or outdoors, or in areas
where there is a risk of explosion or fire hazard.
• SEW-EURODRIVE is not liable for modifications, changes, additions and/or
alterations to the product.
• Use only spare parts and accessories manufactured according to the specifications
of SEW-EURODRIVE.
• Read the installation and operating instructions carefully prior to installation, use or
repair of the operator panel.
• Never allow fluids to penetrate the slots or holes in the operator panel. This may lead
to a fire or cause the equipment to become live.
• Operation of the panel is restricted to qualified personnel.
2.2 Target group
Any mechanical work may only be performed by adequately qualified personnel. Quali-
fied personnel in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting and servicing of the product who possess the
following qualifications:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• They are familiar with this documentation.
Any electronic work may only be performed by adequately qualified electricians. Quali-
fied electricians in the context of this documentation are persons familiar with electrical
installation, startup, troubleshooting and servicing of the product who possess the
following qualifications:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• They are familiar with this documentation.
In addition to that, they must be familiar with the relevant safety regulations and laws,
especially with the requirements of the performance levels according to
DIN EN ISO 13849-1 and all other standards, directives and laws specified in this
documentation. The above mentioned persons must have the authorization expressly
issued by the company to operate, program, configure, label and ground units, systems
and circuits in accordance with the standards of safety technology.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.

Compact Operating Instructions – DOP11C 9
2
Designated use
Safety notes
2.3 Designated use
The operator panel of the DOP11C series are intended for the operation and diagnostics
of industrial and commercial systems.
The DOP11C series comprises only panels for fixed installation .
A suitable response to communication errors between the DOP11C and the controller
must be implemented in the controller. Additionally, suitable measures (e.g. limit
switches, position monitoring) must be implemented to ensure that no damage occurs
as a result of a communication error with DOP11C.
Do not take the operator panel into operation (i.e. start of designated operation) until you
have ensured that the local laws and guidelines are complied with. For the member
states of the European Union (EU) this means that the machine complies with EMC
Directive 2004/108/EC and the end product with Machinery Directive 2006/42/EC;
EN 60204 must be adhered to.
2.4 Non-designated use
• Do not install or operate the panels where they will be exposed to direct sunlight.
2.4.1 Safety functions
2.5 Bus systems
A bus system makes it possible to adapt frequency inverters and/or motor starters to the
particulars of the machinery within wide limits. This results in the risk that a change of
parameters that cannot be detected externally can result in unexpected, though not
uncontrolled, system behavior.
WARNING
The operator panels of the DOP11C series may not execute any safety functions with-
out higher-level safety systems.
Severe or fatal injuries.
• Use higher-level safety systems to ensure protection of equipment and personnel.

10 Compact Operating Instructions – DOP11C
2Preventive measures and protection devices
Safety notes
2.6 Preventive measures and protection devices
Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measure: Grounding the unit
Required protection devices: Overcurrent protection devices
2.7 Transportation / storage
Immediately upon delivery, inspect the shipment for any damage that may have oc-
curred in transit. Inform the shipping company immediately about any damage. Do not
operate the operator panel if it is damaged.
If necessary, use suitable, sufficiently rated handling equipment.
Store the operator panel in a dry, dust-free room if it is not to be installed straight away.
2.8 Installation and startup
• Place the panel on a stable base during installation. The panel can be damaged if it
is dropped.
• Install the panel according to the accompanying installation instructions.
• The unit must be grounded according to the accompanying installation instructions.
• The installation must be performed by qualified personnel.
• Route high-voltage cables, signal cables and supply cables separately from one
another.
• Make sure that the voltage and polarity of the electrical power source are correct
before you connect the operator panel to the power supply.
• The openings in the housing are designed to allow air to circulate and therefore must
not be covered.
• Do not install the operator panel in locations where it will be exposed to a powerful
magnetic field.
• The peripheral equipment must be suitable for the designated use.
• The display glass of the panel is covered with a laminated foil to protect it from
scratches during delivery. Pull off the foil carefully after installation to prevent static
electricity causing damage to the panel.

Compact Operating Instructions – DOP11C 11
2
Operating notes
Safety notes
2.9 Operating notes
• Always keep the panel clean.
• Emergency stop and other functions should not be controlled from the operator
panel.
• Make sure that the keys, display, etc. are not touched by any sharp objects.
• Bear in mind that the panel is ready for operation even if the backlighting is no longer
illuminated, which means that entries made on the keyboard and touchscreen will still
be registered.
2.10 Service and maintenance
• The agreed limited warranty applies.
• Clean the display and the front of the panel with a soft cloth and mild detergent.
• Repairs must be performed by qualified personnel.
2.11 Disassembly and waste disposal
Complete or partial recycling of the operator panel is subject to local regulations.
Note that the following components contain substances that may pose a health hazard
and cause environmental pollution: Lithium battery, electrolyte capacitors and display.
Please observe currently applicable national regulations.
Dispose of the following materials separately in accordance with the country-specific
regulations in force, as:
• Electronics scrap
• Plastics
• Sheet metal
• Copper
etc.

12 Compact Operating Instructions – DOP11C
3Type designation and nameplates
Unit structure
3 Unit structure
3.1 Type designation and nameplates
3.1.1 Sample type designation
3.1.2 Example nameplate
The nameplate is attached to the rear of the unit:
DOP 11 C40
Design
TFT-/LCD display
40 = 4.3 inches, 480 x 272 pixels
65,536 colors
70 = 7 inches, 800 x 480 pixels
65,536 colors
100 = 10.4 inches, 640 x 480 pixels
65,536 colors
120 = 12.1 inches, 1280 x 800 pixels
262,144 colors
Version C
150 = 15.4 inches, 1280 x 800 pixels
262,144 colors
Generation
Type: DOP = Drive Operator Panel
8795483531

Compact Operating Instructions – DOP11C 13
3
Scope of delivery
Unit structure
3.2 Scope of delivery
Included in the scope of delivery:
• DOP11C operator panel
• Installation material
• Phoenix COMBICON connector for DC 24 V, 5 mm, 3-pin
• Compact operating instructions and installation guide (in English)

14 Compact Operating Instructions – DOP11C
3DOP11C-40, -70 and -100
Unit structure
3.3 DOP11C-40, -70 and -100
The following sections will give you an overview of the display and the connections.
For further details, refer to chapter "Technical data and dimension sheets".
3.3.1 Display
The following illustration shows the display on the front of the operator panel:
8993412747

Compact Operating Instructions – DOP11C 15
3
DOP11C-40, -70 and -100
Unit structure
3.3.2 Connections
• The following illustration shows the connections on the bottom of the operator panel:
• The following illustration shows the connections on the back of the operator panel:
8993407371
Pos. Connection Description
[1] Voltage supply DC 24 V (18 – 32 V)
[2] COM1/2 Communication ports (serial, 9-pin D-sub)
• RS232
• RS422
• RS485
[3] Ethernet interface (LAN) 1 x 10/100 Base-T (shielded RJ45)
[4] COM3/4 Communication ports (serial, 9-pin D-sub)
• RS232
• RS422
• RS485
8993418123
Pos. Connection Description
[1] USB interface 1 x USB host 2.0, max. output current 200 mA
[2] SD memory card 1 x SD memory card (optional)
[1] [2] [3] [4]
[1]
[2]

16 Compact Operating Instructions – DOP11C
3DOP11C-120 and -150
Unit structure
3.4 DOP11C-120 and -150
The following sections will give you an overview of the display and the connections.
For further details, refer to chapter "Technical data and dimension sheets".
3.4.1 Display
The following illustration shows the display on the front of the operator panel:
8993569675

Compact Operating Instructions – DOP11C 17
3
DOP11C-120 and -150
Unit structure
3.4.2 Connections
• The following illustration shows the connections on the bottom of the operator panel:
• The following illustration shows the connections on the back of the operator panel:
8993562379
Pos. Connection Description
[1] Voltage supply DC 24 V (18 – 32 VDC)
[2] COM1/2 Communication ports (serial, 9-pin D-sub)
• RS232
• RS422
• RS485
[3] Ethernet interface (LAN2) 1 x 10/100/1000 Base-T (shielded RJ45)
[4] USB interface 2 x USB host 2.0, max. output current 500 mA
[5] Audio output Jack plug 3.5 mm
[6] Ethernet interface (LAN1) 1 x 10/100 Base-T (shielded RJ45)
[4] COM3/4 Communication ports (serial, 9-pin D-sub)
• RS232
• RS422
• RS485
9030637323
Pos. Connection Description
[1] USB interface 1 x USB host 2.0, max. output current 500 mA
[2] SD memory card 1 x SD memory card (can be ordered optionally)
[1] [2] [5] [7][4][3] [6]
[1]
[2]

18 Compact Operating Instructions – DOP11C
4Important installation notes
Installation
4 Installation
4.1 Important installation notes
4.1.1 Installation notes for the basic unit
Separate cable
ducts
Route power cables and electronic cables in separate cable ducts.
Cross-sections • Voltage supply: Cross section according to nominal input current.
• Electronics cables:
– 1 conductor per terminal 0.20 ... 0.75 mm2(AWG 20 ... 17)
– 2 conductors per terminal 0.20 ... 0.75 mm2(AWG 20 ... 17)
Shielding and
grounding
• Use only shielded signal cables.
• Connect the shield by the shortest possible route and make sure it is grounded
over a wide area at both ends. You can ground one end of the shield via an inter-
ference suppression capacitor (220 nF / 50 V) to avoid ground loops. If using double-
shielded cables, ground the outer shield on the controller end and the inner shield on
the other end.
Examples of correct shield connection with metal clamp (shield terminal) or metal Pg
cable gland.
•Shielding can also be achieved by routing the cables in grounded sheet metal
ducts or metal pipes. In this case, the power cables and control cables should
be routed separately.
• The unit is grounded via the connector for 24 V voltage supply.
4247498763
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Compact Operating Instructions – DOP11C 19
4
Important installation notes
Installation
4.1.2 UL-compliant installation
Note the following information for UL-compliant installation:
• Use only copper conductors with a temperature range of 60 / 75 °C as connection
cable.
WARNING
• Disconnect units only if no voltage is applied.
• This device is equipped with a battery.
• The unit must be used on an even surface with protection 4X. Only for indoor use.
NOTICE
Only use tested units with a limited output voltage (Vmax = DC 30 V) and limited out-
put current (I ≤8 A) as an external DC 24 V voltage source.
UL certification does not apply to operation in voltage supply systems with a non-
grounded star point (IT systems).

20 Compact Operating Instructions – DOP11C
4Important installation notes
Installation
4.1.3 Space required for installation
The thickness of the mounting plate depends on the unit type. The following table lists
the maximum wall thickness for each unit type:
Space required for installing the operator panel:
Unit type Max. thickness of mounting plate:
DOP11C-40 11 mm
DOP11C-70
DOP11C-100 8 mm
DOP11C-120
DOP11C-150
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