SGC DR60 User manual

1
CONTENTS
A
GENERAL INFORMATION
Page
2
A1
PRODUCT DESCRIPTION
Page
3
A2
TECHNICAL INFORMATION
Page
3
A3
TRANSPORTATION
Page
4
A4
UNPACKING
Page
4
B
INSTALLATION
Page
4
C
SAFETY INSTRUCTIONS
Page
5
D
OPERATION
Page
6
E
CLEANING & MAINTENANCE
Page
7
F
TROUBLESHOOTING
Page
8
G
SPARE PART LIST- EXPLODING DRAWINGS
Page
9
H
ELECTRIC CIRCUIT SCHEMA
Page
17
DOUGH ROLLER

2
A GENERAL INFORMATION
Before installing the appliance, read operation and maintenance instructions
carefully.Wrong installation and part changing may damage the product or may cause
injury on people.These are not in our company’s responsibility to damage the
appliance intentionally,negligence,detriments because of disobeying instructions and
regulations,wrong connections.Unauthorized intervention to appliance invalidates the
warranty.
1. This instruction manual should be kept in a safe place for future reference.
2. Installation should be made in accordance with ordinances and security rules of
that country by a qualified service personnel.
3. This appliance has to be used by trained person.
4. Please turn off the appliance immediately in the event of malfunction or failure.The
appliance should be repaired only by authorized service personnel.Pleasedemand
original spare part.
DOUGH ROLLER

3
A1 PRODUCT DESCRIPTION
*Professional Dough Roller ,that provides high efficiency has been designed to be used in
industrial kitchens.
Product Code
Dimensions (mm)
Weight (kg)
Packaging
Dimensions (mm)
DR60
910x575x535
63
950x630x550
A2 TECHNICAL INFORMATION
Product
Code
Roller
Dimensions
(mm)
Operating
Frequency
(Hz)
Power
(Kw)
Operating
Voltage
(V)
Cable
(mm²)
Fuse
(A)
DR60
550
50
0,75
220-240
3x1,5
16
DOUGH ROLLER

4
!
A3 TRANSPORTATION
*This appliance can be moved by hand from area to area.Do not crash and drop the appliance
while transporting.
A4 UNPACKING
*Please unpack the package according to the security codes and ordinances of current
country and get rid from the pack.Parts which contacts with food are produced by stainless
steel.All plastic parts are marked by material’s symbol.
*Please check that all the parts of appliance had come completely and if they are damaged or
not during the shipping.
B INSTALLATION
*Please place the product to the straight and sturdy ground,please take necessary steps
against possibility of overturn.
*Technician who will serve for installation and service for the appliance must be professional
on this subject and must have installation and service licenses by the company.
*Connection to Electric Power Supply must be done by authorized person.
*Please be sure that the voltage connected to appliance must be equal with the voltage which
is on appliance’s label.
This appliance must be connected to an earthed outlet in accordance with safety rules
and standards.
*Appliance’s earthing must be connected to earthing line on panel which is nearest to electric
installation.
*Connection to the main fuse and leak current fuse must be done in accordance with the
current regulations.
DOUGH ROLLER

5
C SAFETY INSTRUCTIONS
*Do not use the appliance in insufficient lighted place.
*Do not touch the moving attachments while the appliance operates.
*Do not install the appliance in the presence of flammable or explosive materials.
*Do not operate the appliance when the machine is empty.
*Do not load so less or more than appliance’s capacity.
*Do not attempt to use the appliance without suitable protective equipments.
*Because of any reason if there is a fire or flame flare where the appliance is
used,turn off all gas valves and electric contactor switch quickly and use fire
extinguisher .Never use water to extinguish the fire.
*All the damages because of not having earthing connection will not be on
warranty.
*Do not put your hands between rollers while the appliance is going on dough rolling
process.
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DOUGH ROLLER

6
D OPERATION
*Control Panel;
A : START Button
B : STOP Button
C : Urgent Stop Button
*Operating;
Before operating,clean the rollers and body with a wet cloth and dry.
For adjusting the thickness of dough,pull the latches near the roller slowly to unsettle the
pin.In this way when you turn the latch up; the dough will be thin,,when you turn the latch
down;the dough will be thick.
After adjusting the thickness provide the latch pin to pass into circular places.
For operating the appliance be sure that URGENT STOP BUTTON must beunpressed
and press the START BUTTON.
In order to prevent the dough pieces to stick on the rollers,be sure that the rollers are
floured.
Keep upper roller at least 2 stage thicker than lower roller in order to prevent the dough to
wrap up the roller and to provide dough balls pass through roller.
In order to obtain pitta dough,provide the dough balls pass through upper roller,if you
reach desired thickness provide it pass through lower roller.
In order to obtain the pizza dough ; dough balls that pass through upper roller must be
turned to opposite way that it comes and it should be enlarged by passing through upper
roller and then it should be passed through lower roller.
Turn off the appliance by pressing STOP button after dough rolling process.
DOUGH ROLLER

7
E CLEANING &MAINTENANCE
CLEANING AND MAINTENANCE AFTER EVERY USE
Always turn off the appliance and disconnect from the power supply before cleaning.
Clean outer surface of appliance and rollers with wet cloth and dry after everyuse.
Do not clean the rollers with blade or cutting tool.Otherwise circular forms of rollers
may be disrupted.
Do not use abrasive cleaning chemicals as these can leave harmful residues.
Do not clean the appliance by spraying water directly,otherwise electric motormay
get damaged.
PERIODIC CLEANING AND MAINTENANCE
Maintenance should be done by qualified person.
Get the periodic maintenance of the appliance once in every 15 days.
Dough Roller requires low maintenance (Motor and ball bearings arelubricated).
Gear Boxes must be lubricated particularly once in a month with grease.
Maintenance of appliance’s contactor should be done by compressed air according
to frequency of use.
When there is dough residues accumulated on roller scraper,clean the rollers by
ripping off the springs .
DOUGH ROLLER

8
F TROUBLESHOOTING
THE APPLIANCE DOESN’T OPERATE
1. Check if the appliance is plugged in.
2. Check the electrical connections and
voltage.
3. Check the urgent stop button.
4. Check the start button if it works ornot.
5. Check that if there is problemwith
contactor.
ROLLERS STOPPED
1. If the rollers stop during the
operation,check the tension of belt.
DOUGH IS NOT ROLLED DESIRED
THICKNESS
1. Check thickness setting of rollers.
2. Check the latch pins.
*If these problems are still going on,contact with our authorized service.
If dough rolling is not done at suitable quality
If any function of security doesn’t work
Do not use the appliance.
DOUGH ROLLER

9
G SPARE PART LIST- EXPLODING DRAWINGS
DR60
DOUGH ROLLER

G SPARE PART LIST- EXPLODING DRAWINGS
PRODUCT CODE:EMP.HA.03
NO
PRODUCT NAME
P.CODE
1
BASE FRAME
DR60.001
2
WHELL
DR60.002
3
SLIDING SHEET METAL (CHECK IN)
DR60.003
4
SLIDING SHEET METAL (MEDIUM)
DR60.004
5
SLIDING SHEET METAL (EXIT)
DR60.005
6
BUTTON (START-STOP)
DR60.006
7
URGENT STOP
DR60.007
8
PLASTIC PIN (LONG)
DR60.008
9
PLASTIC PIN (SHORT)
DR60.009
10
MOTOR RING (FIXED)
DR60.010
11
MOTOR RING (ADJUSTABLE)
DR60.011
12
BELT (10X850)
DR60.012
13
PULLEY (LITTLE ROLLER)
DR60.013
14
PULLEY (LARGE ROLLER)
DR60.014
15
PULLEY (MOTOR)
DR60.015
16
MOTOR
DR60.016
17
RIGHT GEARBOX
DR60.017
18
ADJUSTMENT PIN
DR60.018
19
GEARBOX PLUG
DR60.019
20
WORM SHAFT SLEEVE
DR60.020
21
WORM SHAFT
DR60.021
22
BALL BEARING (6004)
DR60.022
23
BALL BEARING (6203)
DR60.023
24
BALL BEARING (6005)
DR60.024
25
BOTTOM GEAR
DR60.025
26
TOP GEAR
DR60.026
27
PRONG FLAKE
DR60.027
28
BOTTOM LONG ROLLER
DR60.028
29
TOP LONG ROLLER
DR60.029
30
BOTTOM LONG ROLLER SHAFT
DR60.030
31
TOP LONG ROLLER SHAFT
DR60.031
32
SEGMAN 471-25
DR60.032
33
RIGHT GEAR BOX EQUIVALENT
DR60.033
34
BOTTOM BACK LONG BLADE
DR60.034
35
BOTTOM FRONT LONG BLADE
DR60.035
36
BIG SPRING
DR60.036
37
SMALL SPRING
DR60.037
38
LEFT GEARBOX
DR60.038
39
BOTTOM SHORT ROLLER
DR60.039
40
TOP SHORT ROLLER
DR60.040
41
BOTTOM SHORT ROLLER SHAFT
DR60.041
42
TOP SHORT ROLLER SHAFT
DR60.042
43
LEFT GEAR BOX EQUIVALENT
DR60.043
44
TOP BACK SHORT BLADE
DR60.044
45
TOP FRONT SHORT BLADE
DR60.045
46
PRONG PLASTIC FLAKE
DR60.046
47
SEGMAN 471-25
DR60.047
16
DOUGH ROLLER

H ELECTRIC CIRCUIT SCHEMA
M
A1
Motor
Urgent Stop
17
DOUGH ROLLER