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Sharp R-9380 User manual

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SHARP SERVICE MANUAL
S0705R9380J//
MICROWAVE OVEN
MODEL R-9380
In the interests of user-safety the set should be restored to its original
condition and only parts identical to those specified should be used.
(RDlGlOlU)
TABLE OF CONTENTS Page
FOREWORD ....................................................................................................................................................... 1
CAUTION, MICROWAVE RADIATION .......................................................................................................... 1
PRODUCT DESCRIPTION ............................................................................................................................... 2
OPERATION ....................................................................................................................................................... 4
SERVICING ... . ................................................................................................................................................. 7
TOUCH CONTROL PANEL ASSEMBLY . ..,..........,.............................................,.............*....................,.... 15
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ...................................................... 22
MICROWAVE MEASUREMENT PROCEDURE .. ....................................................................................... 26
PICTORIAL DIAGRAM .................................................................................................................................. 27
CONTROL PANEL CIRCUIT ......................................................................................................................... 28
PRINTED WIRING BOARD .......................................................................................................................... 29
PARTS LIST ..................................................................................................................:................................. 30
PACKING AND ACCESSORIES ................................................................................................................... 38
SHARPCORPORATION
SERVICE MANUAL
SHARP
i; PRODUCT DESCRIPTIOF
MICROWAVE OVEN
R-9380
FOREWORD
This Manual has been prepared to provide Sharp Corp. Service
Personnel with complete Operation and Service Information for
the SHARP MICROWAVE oven, R-9380.
It is recommended that service personnel carefully study the
entire text of this manual so they will be qualified to render
satisfactory customer service.
Check interlock switches and door seal carefully. Special at-
tention should be given to avoid electrical shock and micro-
wave radiation hazard. (RD361 OZU)
CAUTION
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy
which may radiate from the magnetron or other microwave
generating devices if it is improperly used or connected. All
input and output microwave connections, waveguides,flanges
and gaskets must be secured. Never operate the device without
a microwave energy absorbing load attached. Never look into
an open waveguide or antenna while the device is energized.
Note( Parts List) : The parts marked rr*rr are used in voltage
more than 250V. (RD36202U)
SHARPCORPORATION
OSAKA, JAPAN
f :.-.u_i
; OPERATION ‘-..
g SERVICING i&gji.
#g&&i;:
TOUCH CONTROL qq;y$;.
“y&qrs.
“-OS...
PANEL ASSEMBLY ,*.fie,
,+~‘;l~
E,
$I COMPONENT
2; REPLACEMENT AND
g! ADJUSTMENT
MICROWAVE
MEASUREMENT
WIRING af
(RD
37201 U)
R-9380
PRODUCT DESCRIPTION
EXPLANATION OF MICROWAVE COOKING
The Sharp Microwave Oven uses microwave energy to moisture content, like most foods, will absorb micro-
produce heat in the food to be cooked. Unlike con- wave energy. As the microwave energy at a frequency
ventional ovens microwave energy will cook foods of 2450 Megahertz enters the food, the molecules align
without applying external heat. themselves with the energy. Because the microwaves
are changing polarity every half cycle, the food mole-
Microwaves, which are short electromagnetic waves cules are changing direction every half cycle or oscil-
of RF (radio frequency) energy, pass through materials lating back and forth 4,900,000,000 times per second.
such as glass, paper, china and most plastics. Materi- This high speed oscillation causes friction between the
als such as metal and aluminum foil tend to reflect molecules, thereby converting the microwave energy
microwaves and may be used only as recommended in to heat. (AD41 101 U)
the cooking instructions. Materials with a high
I. SPECIFICATION
F ITEM DESCRIPTION
Power Requirements 240 Volts
50 Hertz
Power Consumption
Power Output
Case Dimensions
Single phase, 3 wire earthed
14oow
700 watts nominal of RF microwave energy (2 liter water load)
Operating frequency of 2450MHz
Width 616 mm
Height 367 mm
Depth 477 mm
Cooking Cavity Dimensions Width 406 mm
Height 248 mm
Depth 422 mm
Control Complement
P-L \A,-‘- LL
381 vvergnr
/ Touch Control System
Clock( I:00 - 12:59 )
Timer (0 - 99 min. 99 sec. )
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............................. Full power throughout the cooking time
MED HIGH ............................................ approx. 70% of Full Power
MED ....................................................... approx. 50% of Full Power
MED LOW (DEFROST) ...................... approx. 30% of Full Power
LOW ....................................................... approx. 10% of Full Power
HOLD ................................ No power throughout the cooking time
INSTANT COOK/START
AUTO START COOKING
EASY DEFROST COOKING
/ EASY REHEAT COOKING
1 MORE( )/LESS( ) pad
L--- o-n-
/ npprox. LJ KQ
(RD44101
NOTE:’ Numbers and leters shown after sentences such as “RD44101 U” are for factory use only.
2
OVEN DIAGRAM
1. Ventilation openings
2. Oven lamp
3. Oven door with see through window
4. Removable turntable
5. Roller Stay
6. Door latches
7. Door button
open
8. Auto-Touch Control Panel
9. Digital readout
10. Waveguide cover
11. Access cover for oven lamp replacement
Auto-TouchTM Control Panel
r NUMBER PADS
I \I ,
1 ’ 11 EASY REHEAT j
3 l.Dmner plate .._. I-2~lales
2.Chicken......---.,.l-6pcs
3.CassetolelSouP-l-4cups
4,ptZZa ,-Bpcs
5.Eleverage ......... I-4cups
1 7 11n’-LOd I--
r
INSTANT COOK
START
I
12. Door hinges
EASY REHEAT PAD
EASY DEFROST PAD
VARIABLE COOKING CONTROL PADS
MORE I A I. LESS ( ‘I ) PADS
AUTO START/CLOCK PAD ._
TIMER/HOLD PAD
INSTANT COOK/START PAD
STOP/CLEAR PAD
3
-~
R-9380
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions
during oven operation. (RD7!101Ul
OFF CONDITION
Closing the door activates both door latch switches:
upper latch switch and lower latch switch. (In this
condition, the monitor switch contacts are opened.)
The stop switch is activated by the latch head.
When oven is plugged in, 240 volts A.C. is supplied to
the control unit.
But no components in the oven will operate.(Figure
o-1 .)
Note: When the door is opened by pushing the door
open button, the contacts of the relay RY-1 are
closed, then the oven lamp lights.
1. The display will show flashing “88:88”.
To set any program or set the clock, you must
first touch the STOP/CLEAR pad.
The display will clear, and 1:00 will appear and
count up every minute.
COOKING CONDITION
‘HIGH COOKING CONDITION
Program desired cooking time and Variable Cooking
Control by touching the NUMBER pads and the HIGH
pad of the Variable Cooking Control. When the START
pad is touched, the following operations occur:
1. The contacts of relays are closed and components
connected to the relays are turned on as follows.
(For details, refer to Figure O-2)
2.
3.
4.
5.
RELAY
-Fw1
RY-2
CONNECTED COMPONENTS .---.-
oven lampjturntable motor/fan motor
power transformer
240 volts A.C. is supplied to the primary winding
of the power transformer and is converted to about
3.5 volts A.C. output on the filament winding, and
approximately 1900 volts A.C. on the high voltage
winding.
The filament winding voltage heats the magnetron
filament and the H.V. winding voltage is sent to a
voltage doubler circuit.
The microwave energy produced by the magnetron
is channeled through the waveguide into the cavity
feed-box, and then into the cavity where the food
is placed to be cooked.
Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The
oven will revert to the OFF condition.
6. When the door is opened during a cook cycle,
monitor switch, upper latch switch and lower latch
switch are activated with the following results. The
circuits to the turntable motor, the cooling fan mo-
tor, and the high voltage components are deener-
gized, the oven lamp remains on, and the digital
readout displays the time still remaining in the cook
cycle when the door was opened.
7. The monitor switch is electrically monitoring the
operation of the upper latch switch and is mechan-
ically associated with .the door so that it will func-
tion in the following sequence.
(1) When the door opens from a closed position,
the stop switch, upper and lower latch switches
first operate to open their contacts, and then
the monitor switch contacts close.
(2) When the door is closed from the open posi-
tion, the monitor switch contacts first open,
and then the contacts of the stop switch, upper
and lower latch switches close.
In case the upper latch switch fails with its contacts
closed when the door is opened, the monitor switch
will form a short circuit through the fuse M6.3A, and
the upper latch switch, causing the fuse M6.3A to
blow.
MED HIGH, MED, MED LOW (DEFROST), LOW,
HOLD COOKING
When Variable Cooking Power is programed, the 240
volts A.C. is supplied to the power transformer
intermittently through the contacts of relay( KY-2)
which is operated by the control unit within a 32 sec-
ond time base. Microwave power operation is as fol-
lows:
VARI-MODE ON TIME
HIGH 32 sec.
.__--
OFF TIME
0 sec.
(100% power) __---_-- ~_.-.-
ME0 HIGH 24 sec. 8 sec.
(approx. 70% power)
MED 18 sec. 14 sec.
(approx. 50% power)
_. ~~.~ -_. ~~.~~-.--- ..--.- _-----. ~- .-~.. -. - -- ~~
MED LOW (DEFROST) 12 sec. 20 set
(approx. 30% power)
..Low 6 sec. 26 sec.
(approx. 10% power)
HOLD 0 sec. 32 set
(0% power)
- ___.
Note: The ON/OFF time ratio does not correspond
with the percentage of microwave power, be-
cause approx. 2 seconds are needed for heating
of the magnetron filament. (RD71401U)
z YI
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bS"CG pn
z"Z amoCuJ
-aaaag
OE$$nga3
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0 nnvn>v: t-
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5
R-9380
DESCRIPTION AND FUNCTION OF COMPONENTS
MAGNETRON TEMP. FUSE
The temp. fuse located on the cavity top plate near the
magnetron to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air ducts, dirty or blocked air intake, ect.
Under normal operation, the temp. fuse remains closed.
However, when abormally high temperatures are reached
within the magnetron the fuse will open at 115°C causing
the oven to shut down. This is a fuse and it dose not reset.
OVEN THERMAL CUT-OUT
The oven thermal cut-out is located on the rear side of.steam
duct. If is designed to prevent damege to the oven cavity
is foods in the oven catch fire due to overheating produced
by improper setting of cooking time etc. Under normal
operation, this thermal cut-out remain closed. However,
when abnormally high temperatures are reached within the
steam duct thermal cut-out will open causing the oven to
shut down.
DOOR OPEN MECHANISM
The door can be opened by pushing the open button on the
control panel, refer to Figure D-l. When the open button is
pushed, the open plate on the open device pushes in the door
lever on the door, operating the latch head linkage. The lower
and upper latch heads are moved upward, and released from
the lower and upper latch hooks. Now, the door can be opened.
DOOR
/ASSEMBLY
UPPER
LATCH
HEAD
DOOR
OPEN
BUTTON
Figure D-l. Door Open Mechanism
LOWER AND UPPER LATCH SWITCHES
The lower latch switch is mounted in the lower latch hook and
the upper latch switch is mounted in the upper latch hook. They
are activated by the latch heads on the door. When the door
is opened, the switches interrupt the circuit to all components
except the oven lamp.
A cook cycle cannot take place until the door is firmly closed
therebv activating both interlock switches.
MONITOR SWITCH
The monitor switch, mounted on the upper latch hook, is actl-
vated (the contacts opened) by the upper latch head on the
door while the door is closed. This switch is intended to render
the Oven inoperative by means of blowing the fuse when the
COntaCtS of the upper latch switch failes to open when the door
is opened.
Functions:
1. When the door is opened, the monitor switch contacts close
(to ON condition) due to their being normally closed. At this
time the upper latch switch is in the OFF condition (con-
tacts open) due to their being normally open contact
switches.
2. As the door goes to a closed position, the monitor switch
contacts are first opened and then the upper latch switch
contacts close. (On opening the door, each of these
switches operate inversely.)
3. If the door is opened and the upper latch switch contacts
fail to open, the fuse blows simultaneously with the clos-
ing of the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN FUSE, TEST
THE UPPER LATCH SWITCH SWITCH AND
MONITOR SWITCH FOR PROPER OPERATION.
(REFER TO CHAPTER “TEST PROCEDURE”)
UPPER
LATCH
HOOK
MONITOR
SWITCH
UPPER
LATCH
SWITCH
LOWER
LATCH
HOOK
STOP
SWITCH
LOWER
LATCH
SWITCH
,
Figure D-2. Latch Switches and Monitor Switch
s
R-9380
SERVICING
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to
follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a
specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedures section.”
IMPORTANT: If the oven becomes inoperative because of a
blown fuse in the monitor-upper latch switch
circuit, check the monitor switch and upper
latch switch before replacing the fuse.
PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR
CORRECTION
OFF CONDITION
Home fuse blows when power cord
is plugged into wall receptacle. Shorted wire in power cord or wire harness. Replace cord or check wiring.
Fuse M6.3A blows when power
cord is plugged into wall
receptacle.
Shorted wire in power cord or wire harness. Replace power cord or check
and repair wire harness.
Defective monitor switch. Procedure G.
” 88:88 ” does not appear in display
when power cord is first plugged
into wall outlet.
No power at outlet. Check home fuse.
No power from service entrance. Check wall outlet.
Open wire in power cord or wire harness.
Blown fuse M6.3A.
Defective temp. fuse.
Replace same or repair wiring.
Procedure H.
Procedure F.
Defective thermal cut-out.
Open wire In power cord, wiring harness,
or wrring between control panel assembly
unrts.
Procedure I.
Replace or repair wiring.
Defective control unit. Procedure J.
Display does not operate properly Defective key unrt. Procedure J.
when STOP/CLEAR key is touched. ’
(Buzzer should sound and time of Defective stop switch. Procedure E.
day should appear in display.) Defective control unit. Procedure J.
Oven lamp does not light with Defective oven lamp. -_
door opened. Replace oven lamp.
Defective stop switch. Procedure E.
Defective control unit. Procedure J.
Open or loose wire connection to the above Check wiring.
components.
COOKING CONDITION
Oven lamp does not light in cook
cycle.
(Do light when door is opened.)
Defective relay RY-1 on control unit. Procedure J.
I
I
7
R-9380
TROUBLESHOOTING GUIDE (CONT’D)
PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR
CORRECTION
Oven lamp does not light at all. Burned out bulb.
Cook indicator appears jn display but
turntable motor does not operate.
Oven lamp lights but fan motor
does not operate.
(Turntable motor does operate)
Oven does not go into cook cycle
when INSTANT COOK/START
key is touched.
Oven seems to be operating but
little or no heat is produced in
oven load. (Food incompletely
cooked or not cooked at all at end
of cook cycle)
C
Defective magnetron.
Defective relay RY-2 on control unit.
Defective power transformer.,
Defective rectifier.
Defective high voltage capacitor.
Defective control unit.
Open or loose wiring to the above
components.
Turntable motor does not operate.
r
Oven does not cook properly when
cooking control set to LOW, MED
LOW, MED, MED HIGH cooking
powers.
Defective control unit.
(Operates properly on HIGH.)
Defective key unit.
Open or loose wiring between, the above
components.
8
COOKING CONDITION (CONT’D)
Open wiring to oven lamp socket.
Defective relay RY-1 on control unit.
Turntable motor defective.
Open or loose wiring between control
. unit and motor.
Defective fan motor.
Open or loose wiring to fan motor.
Upper and Lower latch switches and stop
switch defective or out of adjustment.
Blown fuse M6.3A.
Defective temp. fuse.
Defective thermal cut-out.
Defective relay RY-1, RY-2 on control unit.
Defective control unit.
Defective key unit.
Open or loose wiring to the above
components.
Replace oven lamp.
Check and repair wiring.
Procedure J.
Replace motor.
Check and repair wiring.
Replace fan motor.
Check and repair wiring.
Procedure E.
Procedure H.
Procedure F.
Procedure I.
Procedure J.
Procedure J.
Procedure J.
Check and repair wiring.
Procedure A.
Procedure J.
Procedure 8.
Procedure C.
Procedure D.
zii?czs
Replace turntable motor.
Procedure J.
R-9380
PROBLEM
EASY DEFROST condition touching
INSTANT COOK/START Pad,
“ERROR” appears.
POSSIBLE CAUSE TEST PROCEDURE OR
CORRECTION ’
Programmed incorrectly EASY DEFROST will only operate
on a specific weight.
Range for each food category.
See steps for Easy Defrost is
Operation Manual.
Defective control unit. Procedure J.