Shimano PD-EF102 User manual

(English)
DM-MBPD002-01
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
Flat Pedals
Non-Series
PD-EF102
PD-EF202
PD-EF205
PD-GR400

2
Contents
Contents ...................................................................................2
IMPORTANT NOTICE ..................................................................3
TO ENSURE SAFETY...................................................................4
List of tools to be used............................................................6
Installation/removal ................................................................7
Installing to the crank............................................................................7
Maintenance.............................................................................8
Replacing the pins..................................................................................8
• PD-GR400 .................................................................................................................................. 8
Adjusting axle bearings.........................................................................8
• PD-EF202/PD-EF205................................................................................................................... 8
• PD-EF102/PD-GR400.................................................................................................................. 9
Installing/removing the reflectors ......................................................14
• PD-EF102/PD-EF202/PD-EF205 ................................................................................................ 14
• PD-GR400 ................................................................................................................................ 16

3
IMPORTANT NOTICE
IMPORTANT NOTICE
• This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to
install the components themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the
installation. Instead, contact your place of purchase or a distributor for assistance.
•Make sure to read all manuals included with the product.
•Do not disassemble or modify the product other than as stated in the information
contained in this dealer's manual.
•All manuals and technical documents are accessible online at https://si.shimano.com.
•For consumers who do not have easy access to the internet, please contact a SHIMANO
distributor or any of the SHIMANO offices to obtain a hardcopy of the User's Manual.
•Please observe the appropriate rules and regulations of the country, state or region in
which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and
follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury
and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur
if the product is used incorrectly.
DANGER Failure to follow the instructions will result in death or serious
injury.
WARNING Failure to follow the instructions could result in death or
serious injury.
CAUTION Failure to follow the instructions could cause personal injury or
physical damage to equipment and surroundings.

4
TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
• Be sure to follow the instructions provided in the manuals when installing the product.
Only use SHIMANO genuine parts. If a component or replacement part is incorrectly
assembled or adjusted, it can lead to component failure and cause the rider to lose
control and crash.
•Wear approved eye protection while performing maintenance tasks such as
replacing components.
Be sure to also inform users of the following:
•Do not continue riding the bicycle if the reflectors are dirty or damaged. Otherwise, it
becomes more difficult for oncoming vehicles to see you.
•Be sure to attach reflectors to the bicycle when traveling on roads.
NOTICE
Be sure to also inform users of the following:
•Check that there is no excess play or looseness in any fastening sections before riding the
bicycle.
•If pedaling performance does not feel normal, contact your place of purchase.
•If you experience any trouble with the rotating parts of the pedal, the pedal may require
adjustment. Consult your place of purchase or a distributor.
•Be sure to retighten the cranks and pedals at periodic intervals at your place of purchase
or a distributor.
•Products are not guaranteed against natural wear and deterioration from normal use
and aging.
•For maximum performance we highly recommend SHIMANO lubricants and maintenance
products.
For installation to the bicycle and maintenance
•Be sure to retighten the cranks and pedals at periodic intervals.

5
TO ENSURE SAFETY
The actual product may differ from the illustration because this manual is
intended mainly to explain the procedures for using the product.

6
List of tools to be used
List of tools to be used
The following tools are needed for installation/removal, adjustment, and maintenance
purposes.
Tool
2.5 mm hexagon wrench
5.5 mm spanner
15 mm spanner
Slotted screwdriver
TL-PD400
Pin or similar tool [#8]
Cross head screwdriver [#2]
Bearing puller

7
Installation/removal
Installing to the crank
Installation/removal
Installing to the crank
1. Apply a small amount of grease to the threads.
2. Use a 15 mm spanner to install the pedals.
The right pedal has a right-hand thread; the left pedal has a left-hand thread.
* The shape differs depending on the model.
35 - 55 N·m

8
Maintenance
Replacing the pins
Maintenance
Replacing the pins
PD-GR400
If the pins become worn or damaged, replace them with new pins.
1. Replace pins as shown in the figure.
1 - 1.5 N·m
Pin
Adjusting axle bearings
Adjustment is required if the rotating parts are not functioning properly. Follow the procedures
shown below.
PD-EF202/PD-EF205
1. Remove the cap using a tool such as a slotted screwdriver.
Cap
2. Use the TL-PD400 SHIMANO original tool to turn the cone to adjust the
bearing preload.

9
Maintenance
Adjusting axle bearings
3. With the cone locked, tighten the lock nut.
10 - 15 N·m
Lock nut
Cone
NOTICE
•The cones and lock nuts on both pedals have right-hand threads.
•Adjust the cone so as to achieve a smooth rotation without excess play when the
axle unit is set into the pedal.
PD-EF102/PD-GR400
* The shape differs depending on the model.

10
Maintenance
Adjusting axle bearings
Reference: Parts breakdown
Inner bush
Outer bush
1. Remove the cap using a tool such as a slotted screwdriver.
Cap

11
Maintenance
Adjusting axle bearings
2. Remove lock nut A and lock nut B, etc.
Lock nut A
Lock nut B
3. Pull out the axle unit.
Axle unit
4. Use a bearing puller to pull out the inner bush.
(1) Insert the bearing puller into the pedal body.
Install an attachment that matches the inner bush to the bearing puller.
AttachmentHandle

12
Maintenance
Adjusting axle bearings
(2) Set the end of the attachment so that it engages the far end of the interior of the
inner bush.
(3) Turn the handle to expand the end of the bearing puller.
(4) Pull out the bearing puller and inner bush.
Attachment
Inner bush
5. Take out the outer bush.
Push it out from the crank axle side with a pin or similar tool [#8].
Outer bush
6. Remove old grease and apply an appropriate amount of new grease to
the inner bush and outer bush.
TECH TIPS
•Apply grease to the extent that it does not flow out when the axle is set into the
pedal (approximately 0.6 g for the inner bush and 0.4 g for the outer bush).

13
Maintenance
Adjusting axle bearings
7. Insert the new inner bush.
Inner bush
8. Insert the new outer bush.
Insert it with a pin or similar tool [#8].
Outer bush
9. Install the axle unit.
Axle unit

14
Maintenance
Installing/removing the reflectors
10. With lock nut B locked, tighten the lock nut A.
5 - 7 N·m
Lock nut A
Lock nut B
NOTICE
•Both lock nut A and lock nut B are threaded right-hand for the left pedal and
threaded left-hand for the right pedal.
•Adjust lock nut B so as to achieve a smooth rotation without excess play when
the axle unit is set into the pedal.
Installing/removing the reflectors
PD-EF102/PD-EF202/PD-EF205
1. Install the reflector as shown in the figure.
(1) Remove using a cross head screwdriver.

15
Maintenance
Installing/removing the reflectors
(2) Position the reflector on the pedal and secure it with the screw.
* The shape differs depending on the model.
PD-EF102
1 - 1.5 N·m
Screw for fixing the reflector
Reflector
Plate for mounting the reflector
PD-EF202/PD-EF205
0.8 N·m
Plate for mounting the
reflector
Screw for fixing the reflector
Reflector

16
Maintenance
Installing/removing the reflectors
PD-GR400
1. Install the reflector as shown in the figure.
Reflector
1 - 1.5 N·m

Please note: specifications are subject to change for improvement without notice. (English)
© Apr. 2021 by SHIMANO INC. ITP