Toro 22337CP User manual

FormNo.3366-134RevB
Wheelmaster320-DCompact
UtilityLoader
ModelNo.22337CP—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call
1100forthenationwidemarkingservice).
Introduction
Thismachineisacompactutilityloaderintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
G014951
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
StabilityData........................................................7
SlopeIndicator.....................................................8
SafetyandInstructionalDecals.............................9
Setup..........................................................................12
1InstallingtheValveLever.................................12
2CheckingFluidLevels......................................12
3InstallingtheBattery........................................12
ProductOverview......................................................14
Controls.............................................................14
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................18
FillingtheFuelTank...........................................18
DrainingWaterfromtheFuelFilter.....................18
CheckingtheEngineOilLevel............................19
CheckingtheEngineCoolantLevel....................19
RemovingDebrisfromtheTraction
Unit................................................................19
CheckingtheHydraulicFluidLevel.....................20
TestingtheParkingBrake...................................20
CheckingtheTirePressure.................................21
StartingtheEngine.............................................21
DrivingtheTractionUnit...................................21
StoppingtheTractionUnit/Engine....................21
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

MovingaNon-functioningTraction
Unit................................................................22
UsingtheCylinderLocks....................................22
UsingAttachments.............................................23
SecuringtheTractionUnitforTransport.............24
AdjustingtheThighSupport...............................24
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
PremaintenanceProcedures....................................27
OpeningtheAccessCovers................................27
Lubrication.............................................................28
GreasingtheTractionUnit.................................28
EngineMaintenance...............................................28
ServicingtheAirCleaner....................................28
ServicingtheEngineOil.....................................29
FuelSystemMaintenance.......................................30
ChangingtheFuelFilter.....................................30
BleedingtheFuelSystem....................................30
DrainingtheFuelTank.......................................31
ElectricalSystemMaintenance................................32
ServicingtheBattery...........................................32
HydraulicSystemMaintenance...............................34
ReplacingtheHydraulicFilter.............................34
ChangingtheHydraulicFluid.............................34
CheckingtheHydraulicLines.............................35
Storage.......................................................................35
Troubleshooting.........................................................36
Schematics.................................................................39
Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglish,itistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call
1100forthenationwidemarkingservice).
3

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,
safetyglasses,longpants,safetyshoes,andhearing
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toys,andwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator’spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystartthe
enginefromtheoperator’sposition.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
•Slowdownandusecautionwhenmakingturnsand
whenchangingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperty.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
theauxiliaryhydraulics,engageparkingbrake,shut
offtheenginebeforeleavingtheoperator’sposition
foranyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunit
ifanyoneentersthearea.
•Neverleavearunningtractionunitunattended.
Alwayslowertheloaderarms,stoptheengine,set
theparkingbrake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthe
tractionunitmaybecomeunstablewhichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
•Donotoverloadtheattachmentandalwayskeep
theloadlevelwhenraisingtheloaderarms.Logs,
boards,andotheritemscouldrolldowntheloader
arms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservice.
•Checkforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Ensurethatyouoperatethetractionunitinareas
wheretherearenoobstaclesincloseproximitytothe
operator.Failuretomaintainadequatedistancefrom
trees,walls,andotherbarriersmayresultininjury
asthetractionunitbacksupduringoperationifthe
operatorisnotattentivetothesurroundings.Only
operatetheunitinareaswherethereissufcient
clearancefortheoperatortosafelymaneuverthe
product.
•Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetraction
unitandattachmentsandkeephandsandfeetaway
fromtheseareas.
4

•Beforeoperatingthetractionunitwithan
attachment,ensurethattheattachmentisproperly
installed.
•Donotplaceyourfeetundertheplatform.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedinthe
StabilityDatasectioninStabilityData(page7),and
thoseintheattachmentOperator’sManual.Seealso
theSlopeIndicator(page8).
•Operateupanddownslopeswiththeheavyend
ofthetractionunituphill.Weightdistribution
changes.Anemptybucketwillmaketherearof
thetractionunittheheavyend,andafullbucket
willmakethefrontofthetractionunittheheavy
end.Mostotherattachmentswillmakethefrontof
tractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthe
stabilityofthemachine.Wheneverpossible,keepthe
loaderarmsintheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmakethe
rearofthetractionunitheavy.RefertotheStability
DatasectioninStabilityData(page7),todetermine
whethertheattachmentcanbesafelyremovedon
theslope.
•Removeobstaclessuchasrocks,treelimbs,etc.from
theworkarea.Watchforholes,ruts,orbumps,as
uneventerraincouldoverturnthetractionunit.Tall
grasscanhideobstacles.
•UseonlyToro-approvedattachments.Attachments
canchangethestabilityandtheoperating
characteristicsofthetractionunit.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetraction
unitlosestraction,proceedslowly,straightdownthe
slope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthetractionunit
uphill.
•Donotoperateneardrop-offs,ditches,or
embankments.Thetractionunitcouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
chockingthewheels.
•Donottrytostabilizethetractionunitbyputting
yourfootontheground.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowerthe
attachment,settheparkingbrake,stoptheengine,
andremovethekey.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuel
spillage.
•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallow
untrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.
Wearprotectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Ifanymaintenanceorrepairrequirestheloaderarms
tobeintheraisedposition,securethearmsinthe
raisedpositionwiththehydrauliccylinderlocks.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orother
debrisbuildup.Cleanupoilorfuelspillage.Allow
thetractionunittocoolbeforestoring.
5

•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhen
theengineisrunning.Allowtheenginetocool
beforerefueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainer
insidewherethereisanopename,suchasnear
awaterheaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,
trunk,pickupbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetank
duringlling.
•Stopandinspecttheequipmentifyoustrikean
object.Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.Hydraulicuidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
6

StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.
Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe
loaderarmsarefullylowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum
slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings
oftheattachment.Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,anda
SideUphillratingofC,thenyoucoulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona
14°slope,aslistedinthefollowingtable.
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment7°20°17°
Tractionunitwithcounterweight,withoutattachment5°21°17°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°20°
B18°19°18°
C15°16°14°
D10°10°9°
E5°5°5°
7

SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
100-1701
1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Cuttinghazardofhand—waitformovingpartstostop.
4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.
5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.
108-9733
1.Warning—readthe
Operator’sManual.
4.Armlift—up7.Buckettilt—down10.Engine—run
2.Tippinghazard—donot
stepoffoperatorplatform
withloadraised,always
operatewiththeheavyend
ofthemachinepointed
uphill,carryloadslow,
maximumloadis515lbs
(234kg).
5.Wheeldrive—forward8.Buckettilt—up11.Engine—stop
3.Armlift–down6.Wheeldrive—reverse9.Engine—start
114–960093-6686
1.Hydraulicoil
2.ReadtheOperator’sManual.
9

100-1702
1.Warning—readtheOperator’sManual;maximumload
ratingof515lb.(234Kg).
100-1703
1.Speedselector
100-1704
1.ReadtheOperator’s
Manual.
3.Starttheengine.
2.Placetheauxiliary
hydraulicsinNeutral.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.
100-8822
1.Warning—donotcarrypassengers.
98-8235
1.Fast3.Slow
2.Tractiondrive
98-8219
1.Fast3.Slow
2.Throttle
100-1692
1.Brakeengaged3.Brakedisengaged
2.Parkingbrake
93-9084
1.Liftpoint2.Tie-downpoint
10

106–5976
1.Enginecoolantunder
pressure
3.Warning–donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning–readthe
Operator’sManual.
98-3555
1.Readtheinstructionsbeforeservicingorperforming
maintenanceonthebattery.
2.Containslead;donotdiscard.
3.Explosionhazard—weareyeprotection.
4.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
5.Firehazard—nore,openames,orsmoking.
6.Poisonhazard—keepchildrenasafedistancefromthe
battery.
108-4723
1.Auxiliaryhydraulics3.Neutral(off)
2.Lockedreverse(detent)4.Forward
11

Setup
1
InstallingtheValveLever
Partsneededforthisprocedure:
1Speedselectorvalvelever
Procedure
1.Removeanddiscardthenutsecuringtheboltand
lockwashertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedinFigure4.
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
2
CheckingFluidLevels
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checkthe
engineoil,hydraulicuid,andenginecoolantlevels.
RefertoOperationformoreinformation.
3
InstallingtheBattery
Partsneededforthisprocedure:
1Maintenance-freebattery
Procedure
Thetractionunitisshippedwithoutabattery.Your
dealerwillprovideamaintenancefreebatterywiththe
product.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.
•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.
1.Removethefourboltssecuringthebatterycover
andremovethecover(Figure5).
Figure5
1.Batterycover5.Nut
2.Bolt6.Positivecable
3.Battery7.Negativecable
4.Bars
2.Removethenutsandbarswhichwillsecurethe
battery(Figure5).
3.Chargethebatteryfor10to15minutesat25to
30ampsor30minutesat4to6amps.Donot
overchargethebattery.
12

WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthe
chargerleadsfromthebatteryposts.
5.Installthebatteryontotheplatform(Figure5).
6.Securethebatteryinthechassiswiththebarsand
nutsremovedpreviously(Figure5).
7.Connectthepositive(red)cabletothepositive(+)
batterypost(Figure5).Slidetherubbercoverover
thebatterypost.
WARNING
Incorrectbatterycableroutingcoulddamage
thetractorandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
8.Connectthenegative(black)cabletothenegative
(-)batterypost(Figure5).
Important:Ensurethatthebatterycablesdo
notcontactanysharpedgesoreachother.
9.Installthebatterycover(Figure5).
13

ProductOverview
G005939
1
2
3
4
5
20 17
6
18
7
8
13
14 15
12
11
21
9
18
16
4
14
19
10
22
Figure6
1.Mountplate7.Wheel13.Controlpanel19.Parkingbrakelever
2.Tiltcylinder8.Liftcylinder14.Liftpoints20.Radiatorllcap
3.Auxiliaryhydrauliccouplers9.Operatorplatform
(removablecounterweight
notshown)
15.Handle21.Thighsupport
4.Loaderarms10.Rearaccesscover(open)16.Battery22.Flowdividercontrol
5.Frontaccesscover11.Engine17.Indicatorlights
6.Fueltank12.Airlter18.Towvalves
Controls
Becomefamiliarwithallthecontrols(Figure7)before
youstarttheengineandoperatethetractionunit.
G006057
6 3 1 5 2 4
7 8
Figure7
1.Tractioncontrollevers5.Speedselectorlever
2.Attachmenttiltlever6.Throttlelever
3.Loaderarmlever7.Keyswitch
4.Auxiliaryhydraulicslever8.Hourmeter
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,has
threepositions:off,run,andstart.
•Tostarttheengine,rotatethekeytotherunposition,
theglowpluglightwillcomeon.Whentheglow
pluglightturnsoff,turnthekeytothestartposition.
Releasethekeywhenenginestartsanditwillmove
automaticallytotherunposition.
•Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
TractionControlLevers
•Tomoveforward,movethetractioncontrollevers
forward.Tomoverearward,movethetraction
controlleversrearward.
•Togostraight,movebothtractioncontrollevers
equally.
•Toturn,movetheleverlocatedonthesideyou
wanttoturnbacktowardtheneutralpositionwhile
keepingtheotherleverengaged.
14

Note:Thefartheryoumovethetractioncontrol
leversineitherdirection,thefasterthetractionunit
willmoveinthatdirection.
•Tosloworstop,movethetractioncontrollevers
toneutral.
AttachmentTiltLever
•Totilttheattachmentforward,slowlypushthe
attachmenttiltleverforward.
•Totilttheattachmentrearward,slowlypullthe
attachmenttiltleverrearward.
LoaderArmLever
•Tolowertheloaderarms,slowlypushtheloader
armleverforward.
•Toraisetheloaderarms,slowlypulltheloaderarm
leverrearward.
LoaderValveLock
Theloadervalvelocksecurestheloaderarmand
attachmenttiltleverssothatyoucannotpushthem
forward.Thishelpstoensurethatnoonewill
accidentallylowertheloaderarmsduringmaintenance.
Securetheloaderarmswiththelockanytimeyouneed
tostopthemachinewiththeloaderarmsraised.
Tosetthelock,pullitbackandallthewaydownagainst
thelevers(Fig.13).
Note:Youwillneedtomovetheleversrearwardto
engageordisengagetheloadervalvelock.
Figure8
1.Loadervalvelock,
engaged
2.Loadervalvelock,
disengaged
AuxiliaryHydraulicsLever
•Tooperateahydraulicattachmentinforward
direction,slowlypulltheauxiliaryhydraulicslever
upwardandthenrearward.
•Tooperateahydraulicattachmentinreverse
direction,slowlypulltheauxiliaryhydraulicslever
upwardandthenpushitforward.Thisisalsocalled
thedetentpositionbecauseitdoesnotrequire
operatorpresence.
SpeedSelectorLever
WARNING
Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.
•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.
•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).
•Movethespeedselectorlevertotheforwardposition
tosetthetractiondrive,loaderarms,andattachment
tilttohighspeedandtheauxiliaryhydraulicstolow
speed.
•Movethespeedselectorlevertotherearward
positiontosettheauxiliaryhydraulicstohighspeed
andthetractiondrive,loaderarms,andattachment
tilttolowspeed.
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit.
After50hoursandevery75hoursthereafter(thatisat
50,125,200,etc.)thehourmeterdisplaysSVConthe
lowerleftsideofthescreentoremindyoutochangethe
oilandperformtherequiredmaintenance.Afterevery
400hours(400,800,1200,etc.),thehourmeterdisplays
SVConthelowerrightsideofthescreentoremind
youtoperformthemaintenanceproceduresbasedona
400hourschedule.Thesereminderscomeonstarting
threehourspriortotheserviceintervaltimeandashat
regularintervalsforsixhours.
15

FlowDividerControl
Thetractionunithydraulics(i.e.,thetractiondrive,
loaderarms,andattachmenttilt)workonaseparate
hydrauliccircuitfromtheauxiliaryhydraulicsfor
poweringattachments;however,thetwosystemsshare
thesamehydraulicpumps.Usingtheowdivider
control(Figure9),youcanvarythespeedofthe
tractionunithydraulicsbydivertinghydraulicowtothe
auxiliaryhydraulicscircuit.Theowdividerallowsyou
todividetheowofuidinvaryingdegreestoslowthe
tractionunit.Thus,themorehydraulicowyoudivert
totheauxiliaryhydraulics,theslowerthetractionunit
hydraulicswillmove.
Figure9
1.Flowdividercontrol4.10to11o’clockposition
2.Knob5.9o’clockposition
3.12o’clockposition
•Movetheowdividercontroltothetwelveo’clock
positiontoprovidemaximumspeedtothetraction
unithydraulics.
Usethissettingforfastoperationofthetractionunit.
•Movetheowdividercontrolbetweenthetwelve
o’clockandnineo’clockpositionstoslowthe
tractionunithydraulicsandnetunethespeed.
Useasettinginthisrangewithattachments
withhydraulicswhereyouneedtobothrunthe
attachmentandmovethetractionunithydraulics,
suchastheauger,boringunit,hydraulicblade,and
tiller.
•Movethecontroltothenineo’clockpositionto
transferallhydraulicowtotheauxiliaryhydraulics
oftheattachment.
Inthissetting,thetractionunithydraulicswillnot
work.Usethissettingwithhydraulicattachments
thatdonotrequiredthetractionunithydraulics.
Therearecurrentlynoattachmentsthatrequirethe
nineo’clockposition;however,thetrencherdoes
workbestifyousetitclosetonineo’clocksothat
thetractionunitwillcreepslowlywhentrenching.
Note:Theowdividercontrolcanbexedinplace
byturningtheknobonthecontrolclockwiseuntilit
contactsthedial(Figure9).
ParkingBrake
Thetractionunitisequippedwithaparkingbrake
(Figure10).Rotatethebrakeleverdownwardtosetthe
braketolocktherearwheelswheneverthetractionunit
willbestoppedonahillorleftunattended.Movethe
leverupbeforedrivingthetractionunit.
Figure10
1.Parkingbrakelever—On
position
2.Parkingbrakelever—Off
position
IndicatorLights
Theindicatorlightswarnyouinthecaseofasystem
malfunctionand,inthecaseoftheglowpluglight,
indicatethattheglowplugsareon.Figure11illustrates
thefourindicatorlights.
Figure11
1.Oilpressurelight3.Enginetemperaturelight
2.Batterylight4.Glowpluglight
•EngineTemperatureLight
Iftheenginetemperaturelightison,theengineis
overheating.Stoptheengineandallowthetraction
unittocooldown.Checkthecoolantlevelandthe
beltstothefanandwaterpump.Fillthecoolantas
requiredandreplaceanywornorslippingbelts.If
theproblempersists,contactyourAuthorizedToro
Dealerfordiagnosticsandrepair.
•OilPressureLight
Thislightisonforafewsecondswheneveryou
starttheengine.Iftheoilpressurelightisonwhile
theengineisrunning,theengineoilpressureislow.
Stoptheengineandallowthetractionunittocool
down.Checktheoillevelandllthecrankcasewith
16

oilasneeded.Iftheproblempersists,contactyour
AuthorizedToroDealerfordiagnosticsandrepair.
•BatteryLight
Thislightisonforafewsecondswheneveryoustart
theengine.Ifthebatterylightisonwhiletheengine
isrunning,thealternator,battery,orelectricalsystem
isbroken.ContactyourAuthorizedToroDealerfor
diagnosticsandrepair.
•GlowPlugLight
Thislightisonwhenthekeyisturnedtorunbefore
startingtheengine.Theglowpluglightwillremain
onforupto10seconds,indicatingthattheglow
plugsarewarmingtheengine.Iftheglowpluglight
isonwhiletheengineisrunning,theglowplugsare
broken.ContactyourAuthorizedToroDealerfor
diagnosticsandrepair.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width40.5inches(103cm)
Length60inches(152cm)
Height49inches(125cm)
Weight(withoutattachmentorcounterweight)1722lb(783kg)
Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)524lb(238kg)
Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1048lb(476kg)
Wheelbase28inches(71cm)
Dumpheight(withstandardbucket)47inches(120cm)
Reach—fullyraised(withstandardbucket)26inches(66cm)
Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceand
expanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistof
allapprovedattachmentsandaccessories.
Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
17

Operation
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefuel,oil,andcoolantlevel;removedebrisfromthetractionunit;
testtheparkingbrake,andcheckthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.
Youshouldalsoknowandhavemarkedthelocationsofallutilitylines.
CAUTION
Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.
Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands
areholdingthehandles.
FillingtheFuelTank
Theenginerunsonclean,freshdieselfuelwith
aminimumcetaneratingof40.Purchasefuelin
quantitiesthatcanbeusedwithin30daystoensure
fuelfreshness.
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergradedieselfuel
(No.1-DorNo.1-D/2-Dblend)below20°F
(-7°C).Useofwintergradedieselfuelatlower
temperaturesprovideslowerashpointandpourpoint
characteristics,allowingeasierstartsandlesseningthe
chancesofchemicalseparationofthefuelduetolower
temperatures.
Useofsummergradedieselfuelabove20°F(-7°C)
willcontributetowardlongerlifeofthefuelpump
components.
Important:Donotusekeroseneorgasolinein
placeofdieselfuel.Failuretoobservethiscaution
willdamagetheengine.
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremovethecap.
4.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.
DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
othersandcancausepropertydamage.
•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsthefueltoexpand.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinaclean,safety-approved
containerandkeepthecapinplace.
5.Installthefueltankcap.Wipeupanyfuelthatmay
havespilled.
Note:Ifpossible,llthefueltankaftereachuse.This
willminimizepossiblebuildupofcondensationinside
thefueltank.
DrainingWaterfromtheFuel
Filter
ServiceInterval:Beforeeachuseordaily
Drainwaterorothercontaminantsfromthefuellter
daily.
1.Stoptheengineandremovethekey.
2.Opentherearaccesscover.
3.Turnthedrainvalveuntilthewaterrunsoutofthe
lter(Figure12).
Note:Thefuellterislocatednearthebottom
ofthefueltank.
18

Figure12
1.Fuellter2.Drainvalve
4.Closethevalve.
5.Closetherearaccesscover.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Opentherearaccesscover.
4.Cleanaroundtheoildipstick(Figure13).
G005936
4
1 2 3
Figure13
1.Fillercap3.Oildipstick
2.Valvecover4.Metalend
5.Pulloutthedipstickandwipethemetalendclean
(Figure13).
6.Slidethedipstickfullyintothedipsticktube
(Figure13).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow,cleanaroundtheoilllercap
andremovethecap(Figure13).
9.Slowlypouronlyenoughoil(dieselengineoil,API
serviceCH-4,CI-4,orhigher;refertoServicingthe
EngineOilinMaintenance)intothevalvecoverto
raisetheleveltotheuppermarkonthedipstick.
Important:Donotoverllthecrankcasewith
oilbecausetheenginemaybedamaged.
10.Replacethellercapanddipstick.
CheckingtheEngineCoolant
Level
ServiceInterval:Beforeeachuseordaily
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.Check
thelevelofcoolantatthebeginningofeachday,before
startingtheengine.
WARNING
Iftheenginehasbeenrunning,thecoolantinthe
radiatorwillbehotandpressurized.Ifyouremove
thecap,itmaysprayout,causingsevereburns.
•Donotremovetheradiatorcaptocheckcoolant
levels.
•Donotremovetheradiatorcapwhenthe
engineishot.Allowtheenginetocoolforat
least15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand.
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Removetheradiatorllercapandcheckthecoolant
level(Figure14).
Thecoolantshouldbeuptollerneck.
Figure14
1.Radiatorcap
4.Ifcoolantlevelislow,addcoolantuptothebottom
ofthellerneck.
Important:Donotoverlltheradiator.
5.Replacetheradiatorllercap,ensuringthatitis
tightlysealed.
RemovingDebrisfromthe
TractionUnit
ServiceInterval:Beforeeachuseordaily
19

Important:Operatingtheenginewithablocked
radiator,willresultinenginedamagefrom
overheating.
1.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Removethefrontaccesscover.
4.Cleananydebrisfromthegrill.
5.Opentherearaccesscover.
6.Wipeawaydebrisfromtheaircleaner.
7.Cleananydebrisbuildupontheenginewithabrush
orblowerbeforeeachuse.
Important:Itispreferabletoblowdirtout,
ratherthanwashingitout.Ifwaterisused,
keepitawayfromelectricalitemsandhydraulic
valves.Donotuseahigh-pressurewasher.
High-pressurewashingcandamagethe
electricalsystemandhydraulicvalvesordeplete
grease.
8.Replaceandsecurethefrontandrearaccesscovers.
9.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
Checkthehydraulicuidlevelbeforetheengineisrst
startedandafterevery25operatinghours.
HydraulicTankCapacity:14.8USgallons(56l)
Use10W-30or15W-40detergent,dieselengineoil(API
serviceCH-4orhigher).
1.Removetheattachment,ifoneisinstalled.
2.Parkthetractionunitonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.
3.Stoptheengine,removethekey,andallowthe
enginetocool.
4.Removethefrontaccesscover.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure15).
6.Removethecapfromthellerneckandcheckthe
uidlevelonthedipstick(Figure15).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure15
1.Fillerneckcap2.Dipstick
7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Installthefrontaccesscover.
10.Removeandstorethecylinderlocksandlowerthe
loaderarms.
TestingtheParkingBrake
ServiceInterval:Beforeeachuseordaily
1.MovetheparkingbrakelevertotheOnposition
(Figure16).
Figure16
1.Parkingbrakelever—On
position
2.Parkingbrakelever—Off
position
2.Starttheengine.
3.Slowlyeasethetractiondriveleversforwardor
rearward.
4.Ifthetractionunitmoves,contactyourAuthorized
ToroDealerforservice.
20
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