Shini SGS-S Series User manual

SGS-S
Single-shaftShredders
Date:May, 2014
Version: Ver.B(English)

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Contents
1. General Description.....................................................................................9
1.1 CodingPrinciple....................................................................................10
1.2 Features................................................................................................10
1.3 TechnicalSpecifications........................................................................12
1.3.1 TechnicalSpecifications.............................................................12
1.3.2 Dimensions.................................................................................13
1.4 SafetyRegulations................................................................................13
1.4.1 SafetySignsand Labels.............................................................13
1.4.2 Machine TransportationandStorage..........................................16
1.4.3 Treatment withDiscarded Parts.................................................17
1.5 ExemptionClause.................................................................................18
2. Structural Features and Working Principle..............................................19
2.1 GeneralDescription..............................................................................19
2.1.1 WorkingPrinciple........................................................................19
2.2 SecuritySystem....................................................................................20
2.2.1 EmergencySwitch......................................................................21
2.2.2 SafetySwitch..............................................................................21
2.3 AssemblyDrawing................................................................................23
2.3.1 AssemblyDrawing......................................................................23
2.3.2 PartsList.....................................................................................23
2.3.3 CuttingChamberStructure.........................................................24
2.3.4 CuttingMechanismPartsList.....................................................25
2.3.5 BladesAssembly........................................................................27
2.3.6 BladesAssemblyPartsList........................................................27
2.3.7 DrivingMedium...........................................................................28
2.3.8 DrivingMediumPartsList...........................................................28
2.3.9 Screen........................................................................................29
2.3.10Screen Frame.............................................................................29
2.3.11Screen FramePartsList.............................................................30
2.3.12PushingDeviceAssembly..........................................................31
2.3.13PushingDevicePartsList...........................................................32

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2.3.14ReductionGear...........................................................................33
2.3.15HydraulicSystem........................................................................34
2.4 WiringDiagram.....................................................................................37
2.4.1 WiringDiagram...........................................................................37
2.4.2 ControlWiringDiagram..............................................................38
2.4.3 ElectricalComponentsLayout....................................................40
2.4.4 ElectricalComponentsList.........................................................42
2.5 ElectricalComponentsInstruction.........................................................44
2.5.1 ThermalOverload Relay.............................................................44
2.6 Options..................................................................................................45
2.6.1 ConveyorBelt FeedingSystem..................................................45
3. Installation and Debugging........................................................................49
3.1 Installation Notices................................................................................49
3.2 Installation Positions.............................................................................49
3.3 Installation of Feed Hopper...................................................................51
3.4 Installation of Shield..............................................................................51
3.5 Installation of MainCutterShaftandBearing........................................52
3.6 Installation of Pulley, MotorandReductionGear..................................52
3.7 Installation of Blades.............................................................................54
3.8 Installation of Screen and Frame..........................................................54
3.9 Connection ofHydraulicSystem...........................................................55
3.10PowerConnection.................................................................................55
3.10.1 Inspect operationdirection of motor............................................56
3.10.2 Inspect operationdirection of hydraulicpumpmotor..................56
4. Operation Guide.........................................................................................58
4.1 Starting-up Pre-inspection.....................................................................58
4.1.1 BeforeFirst Starting-up...............................................................58
4.1.2 2HoursLaterafterFirst Starting-up...........................................59
4.1.3 20~30 HoursLaterafterFirst Starting-up...................................59
4.2 Circuit Connection.................................................................................59
4.2.1 Inspect theOperationDirection ofMotor....................................59
4.2.2 Inspect theOperationDirection ofHydraulicMotor....................59
4.3 OpenScreenFrame..............................................................................59
4.3.1 OpenScreenFrame...................................................................60

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4.4 CloseScreenFrame.............................................................................60
4.4.1 Install Screen Frame...................................................................60
4.5 TurnOnandOff theMachine................................................................61
4.6 ParameterSetting.................................................................................63
4.7 ParametersList.....................................................................................63
4.8 ParameterInput....................................................................................63
5. Trouble-shooting........................................................................................65
5.1 ShredderFailstoOperate.....................................................................65
5.2 ExcessiveNoiseofReductionGear......................................................65
5.3 HydraulicSystemFaults.......................................................................66
5.4 OthersCausesforShutdown................................................................66
5.5 Inactionof PushingBlock underAutoMode.........................................67
6. Maintenance and Repair............................................................................68
6.1 Maintenance.........................................................................................69
6.1.1 Replacement of Blades...............................................................69
6.2 Transmission.........................................................................................71
6.2.1 MaintenanceforV-belt................................................................71
6.2.2 Adjustment of V-belt...................................................................72
6.3 Lubrication............................................................................................72
6.3.1 Bearinglubricationoil (Recommendedbrand)............................72
6.3.2 Periodicallylubricatebearings....................................................73
6.3.3 PeriodicalCheck orRenewLubricationoil.................................73
6.3.4 RegularllyCheck the Anti-vibration Device.................................73
6.4 Maintenance.........................................................................................74
6.4.1 DailyInspection..........................................................................74
6.4.2 WeeklyInspection.......................................................................74
6.4.3 MonthlyInspection......................................................................74
6.5 CleaningUp..........................................................................................75
6.6 MaintenanceSchedule..........................................................................76
6.6.1 About theMachine......................................................................76
6.6.2 Check AfterInstallation...............................................................76
6.6.3 DailyCheck................................................................................76
6.6.4 WeeklyCheck.............................................................................77
6.6.5 MonthlyCheck............................................................................77

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6.6.6 Check Half-yearlyorEvery1000 RunningHours.......................77
6.6.7 3yearChecking..........................................................................77
TableIndex
Table1-1:TechnicalSpecifications..................................................................12
Table2-1: PartsList..........................................................................................23
Table2-2: CuttingMechanismPartsList..........................................................25
Table2-3: BladesAssemblyPartsList.............................................................27
Table2-4: DrivingMediumPartsList................................................................28
Table2-5: Screen PartsList.............................................................................29
Table2-6: Screen FramePartsList..................................................................30
Table2-7: PushingDevicePartsList................................................................32
Table2-8: HydraulicSystemPartsList.............................................................35
Table2-9: SGS-6080SElectricalComponentsList..........................................42
Table2-10: ConveyorBelt PartsList (Matchingin-SGS-6080S)......................47
Table3-1:Torque ForcesofBladesand OtherFixingScrews.........................49
PictureIndex
Picture1-1: Dimensions(SGS-6080S).............................................................13
Picture2-1:WorkingPrinciple..........................................................................19
Picture2-2: MainPowerSwitch........................................................................20
Picture2-3: ControlPanel.................................................................................21
Picture2-4: Emergency Switch.........................................................................21
Picture2-5: Screen FrameSafetySwitch.........................................................22
Picture2-6: Bolts..............................................................................................22
Picture2-7: AssemblyDrawing.........................................................................23
Picture2-8: CuttingChamberStructure............................................................24
Picture2-9: BladesAssembly...........................................................................27
Picture2-10: DrivingMedium...........................................................................28
Picture2-11:ScreenFrame..............................................................................29
Picture2-12:PushingDeviceAssembly...........................................................31
Picture2-13: ReductionGear...........................................................................33

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Picture2-14:PrincipleofHydraulicSystem......................................................34
Picture2-15: HydraulicPumpStation...............................................................35
Picture2-16:WiringDiagram............................................................................37
Picture2-17: ControlWiringDiagram1............................................................38
Picture2-18: ControlWiringDiagram2............................................................39
Picture2-19:ElectricalComponentsLayout1..................................................40
Picture2-20:ElectricalComponentsLayout2..................................................41
Picture2-21: MainElectricComponents...........................................................44
Picture2-22: ConveyorBelt..............................................................................45
Picture2-23: ConveyorBelt AssemblyDrawing(CB-3675)..............................46
Picture3-1: Installation Positions......................................................................50
Picture3-2: Installation ofFeed Hopper...........................................................51
Picture3-3: Installation ofShield......................................................................51
Picture3-4: Installation ofMainCutterShaft and Bearing................................52
Picture3-5: Installation ofMainCutterShaft and Bearing1.............................52
Picture3-6: Installation ofMainCutterShaft and Bearing2.............................53
Picture3-7: Installation ofMainCutterShaft and Bearing3.............................53
Picture3-8: Installation ofFixed andRotateBlades.........................................54
Picture3-9: SieveNetand theInstallationofaScreen.....................................55
Picture4-1: Installation ofScreen FrameandStorageHopper........................60
Picture4-2: MainPowerSwitch........................................................................61
Picture4-3: Emergency stop............................................................................62
Picture5-1: Oil Filler,Oil Pointer,andVent......................................................66
Picture6-1: Adjustment ofV-belt......................................................................72
Picture6-2: BearingOil Filler............................................................................73
Picture6-3: Oil Fillingand DrainofReductionGear.........................................73
Picture6-4 Anti-vibration Device....................................................................74

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1.General Description
Pleasereadcarefullythe operation instructionsbeforeinstall and usethis
machine inordertopreventfromanyhumaninjuryordamagetothe
machine.
Caution!
Granulator's bladesaresharpand usersarevulnerablefrombeingcut,
whichrequiresuserstopayattentiontothem.
Notreatingwithpoisonousandinflammablematerials!
SGS-Sseriesofsingle-shaftshredderscanshred extremelythick,toughandlarge
solidmaterials.Theycan beappliedinawide range,forexample, recyclingall
kindsofmaterialssuchasplastics,rubberand wood.Wastesthatareproducedby
the injection molding, blowmoldingorextrusion moldingarealsoincluded.
Model: SGS-6080S

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1.1CodingPrinciple
1.2Features
1)Milling smashingdesign,lownoise,lowenergyconsumption,smashinginthe
uniformsize. Screenmeshisoptionalinaccordancewithcustomer s
requirements.
2)Cuttersqualityisexcellent, hardwearing,highrigidityand longservicelife.
3)Rotorusesthe squareknifeblock of indentation on thesurfacetoreducethe
frictionheat. Whenoneoftheanglesof cutterisbroken,it cansimply
inter-changethe cuttertoimprovecuttingefficiency.
4)Automaticallyhydraulicdevicecan be adjusted toachieveoptimalproduction
5)Equippedwithindependent controlpanel, thereareautomaticandmanual
operationalmodestochoose, quiteflexibleandsafe.
6)The bottomcomponentsofmachine adoptthe weldingway, the structureis
verysolidand can makemachinerun smoothly.
7)Coolingsystemisoptionalbased on customer srequirements.

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All serviceworkshouldbe carried outbyapersonwithtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsforboth
handlingandservicing.Chapter6,whichcontainsserviceinstructionsintendedfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthe machinemustbe approved bySHINIinordertoavoid
personalinjuryand damagetomachine.Weshall notbe liableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellentafter-salesservice.Shouldyou haveanyproblem
duringusingthemachine,pleasecontactthecompanyorthelocalvendor.
HeadquarterandTaipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone]

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1.3 Technical Specifications
1.3.1TechnicalSpecifications
Table1-1:TechnicalSpecifications
Model SGS-6080S SGS-75120S
Motor Power (kW, 50/60Hz) 37/41.5 55
Speed of main rotor (rpm,50/60Hz) 73 73
Hydraulicmotor power (kW) 2.2 2.2
Material of thecutters SKD11 SKD11
Numberof fixed blades 4 6
Numberof rotating blades 57 93
Cuttingchamber (mm) 600×800 750×1200
Max. throughput (kg/hr) 1000 1500
Noiselevel dB(A) 110 110
Screenmeshsize(Ф30mm)
Screenmeshsize(Ф20，Ф25，
Ф35mm)
Regrind conveying device
Dimensions
H (mm) 2300 2560
H1(mm) 2455 2715
H2(mm) 610 770
W(mm) 390 440
W1(mm) 2040 2410
D (mm) 1780 2265
D1(mm) 1060 1460
D2(mm) 800 1200
D3(mm) 800 1200
Weight (kg) 3970 5500
Note: 1)" √"standsforstandard, "○"standsfor option.
2) Maxcapacityofthe machineis subject todiameter ofscreen meshand composition ofmaterial.
The abovedataisbasedon 5minscontinuallyshredding ofPVC sprue.Forshredding tubing,
material usage should be 300~500kg;
3) Noiselevelwill varywithdifferentmaterialsand motortypes.
4) SKD11 isJIS code number.
5) For avoidingplastic toadheretothe blade, allmaterialsshould be crushed at normal
temperature.
6) Power supply: 3Φ.400VAC.50Hz。

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1.3.2Dimensions
Picture1-1: Dimensions(SGS-6080S)
1.4 SafetyRegulations
Followthe instructionsinthismanualtoavoidpersonalinjuryanddamageto
machine components.
1.4.1SafetySignsand Labels
Electricalinstallation mustonlybe donebyacompetent electrician!
Disconnectmainswitchandcontrolswitchbeforethe granulator
servicingand maintenance.
Neverput anypartofyourbodythroughthe granulatoropenings, unless
boththemainswitchand the controlswitchonthegranulatorarein
"OFF"position.
Highvoltage! Danger!
Thissignisattachedonthecontrolboxand the wiringbox.

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Rotatingbladesofgranulatorareextremelysharp, whichareliableto
causeinjuries.
Beparticularlycarefulwhen bladerest isrotatingmanually.
Nostartingupgranulatorbeforeclosescreenframe.
Noprivatelyturningup hydraulicpumpoutput volumeandhydraulic
systempressure.
Operatingpersonnelshall put onearshieldwhilegranulatoriscrushing
materials.
Be sureopen feedhopperbeforeopen screen frame.
Whenconveyingbeltsisusedtoconveyregrindsandpowders, the
temperatureofmaterialshouldbe higherthan60 .
Whenreplaceandinspect conveyingbelts, makesuredisconnectmain
powerand avoidobjectsorclothestobenipped intobelts. Alsomake
suremotorshieldandbafflearewell installedwhen startup.
Pleasescrutinizewhetherthe conveyerbeltnipsclothes,armsand feet
ofoperatingpersonnelwhileusingit incooperation withconveyorbelt.
Pleasescrutinizewhen conveyingplasticwasteswithhightemperaturein
ordertoensurethatthematerialsareconveyed inthecenterofconveyor
belt.
Note!
All screwsofelectriccomponentsincabinet havebeentightened and no
needforperiodicalchecking.

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When operatethe shredder,pleasenoticethefollowingsigns
Hazard
Highvoltage!
Maylead tocasualtyorotherseriousdanger.
Pleasecutoffthe powerbeforerepairing.
Circuit diagramshouldonlybe changed by
professionals.
Groundingisnecessary.
Warning
Be careofcrushinginjurywhen movingbelts.
Nevertakeoff oropenshieldduringrunning.
Warning
Thereisapinchrisk forthisprotectivecover
keep somedistanceawayfromthat.
Warning
Thecutterareverysharp, cancauseinjury
takeoutoropen protectivecoverisnot
allowed when it isrunning.
Keepsomedistanceawayfromthecutters.
Notice
Read the instructionmanualcarefullybefore
operating.
Beforestart, do thesafetydevicestest
accordingtotheinstruction. It isnot allowed
tochangethedesignofthe machine unless it
isapproved fromthemanufacturer.

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Lifting hole:usedfor lifting machine
1.4.2Machine TransportationandStorage
Transportation
1)SGS-S seriesof granulatorispackaged withslatted crateorwoodcasewith
wood plateasitscushion, whichissuitableforforklift tochange positionsina
quick way.
2)Thereisspaceonthebottomofmachineforforklifttoeasilymovethe
machine afterunpacking.
3)Pleasedonotmakeit collide withotherobjectsduringthe transportation in
ordertoavoidanymachine damage.
4)Machine structureiswell-balanced withtransferhoistingringsandpleasebe
carefulwhileliftingthe machine inordertoavoidmachine's fallingdown.
5)Temperaturerequirementforthepreservation of thismachineandits
auxiliariesforlong-distancetransportationshall be withintherangefrom
-25 to+55.
Storage
1)SGS-S seriesof granulatorshall bestored indoorswiththeenvironmental
temperaturebetween 5 to40 andhumiditylowerthan 80%.
2)Pleaseturnoff all powersuppliesand shutdownmainpowerswitchand
controlswitch.
3)Pleaseseparatethe entiremachine especiallyitselectricpartsfromwater
resourceinordertoavoidanypotentialfaultscausedbywatervapor.

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4)Drainouthydraulicoil ofhydraulicsystemand gearoil ofreductiongearto
avoidimpuritysedimentation.
5)Pleasewrap tightlythe machine withplasticfilminordertokeep fromthe
invasion ofdustandrain.
WorkingEnvironment
Indoortemperatureshall neverexceed +45 andhumidityshall neverexceed
80%.
Themachineworks normallywiththe environment atanelevationbelow
3000m.
Themachinerequiresperipheralspaceof 1mat least duringitsoperation.
Pleasekeepit adistanceof2mat leastfrominflammablematerials.
Pleaseavoidvibration and influencebymagneticforcewithinthe workarea.
Nousingthismachineinfollowingsituations:
1)Damaged cables.
2)Norunningthe machine onwetfloorsorafterthemachineiscaughtin
the raininordertoavoidelectricshock.
3)Beforetheinspection, repair andinstallationbyprofessional
maintenancepersonnelifthe machineisdamaged ordismantled.
1.4.3Treatment withDiscarded Parts
Pleasecutoffpowersupplywhen the equipment's servicelifeexpiresandit
isunavailableforcontinualservice. Pleasetreat it well accordingtolocal
regulations.
Firealarm.PleaseequipitwithCO2drypowderfireextinguishertoavoid
firedisaster.
Nousingthe granulatortodealwithinflammableand explosivematerials,
ormaterialspollutedbyinflammableandexplosivematerialsandliquids,
whichisliabletocauseexplosion orfiredisaster.

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Dangerofintertwiningespeciallyduringmanualfeeding!Pleasecontact
withSHINI orwithyourlocalagents.
Screwtightlythe screwsaccordingtotheregulation requirements.
Payattention tofeedingmethod ifmateriallengthisbiggerthanfeed
hopperport.
1.5ExemptionClause
Thefollowingstatementsclarifythe responsibilitiesand regulationsbornbyany
buyeroruserwho purchasesproductsand accessoriesfromShini(including
employeesandagents).
Shiniisexemptedfromliabilityforanycosts, fees,claimsand lossescaused by
reasonsbelow:
1. Anycarelessorman-madeinstallations,operation andmaintenancesupon
machineswithoutreferringtothe Manualpriortomachineusing.
2. Anyincidentsbeyondhumanreasonablecontrols, whichincludeman-made
viciousordeliberatedamagesorabnormalpower,and machinefaultscaused
byirresistiblenaturaldisastersincludingfire,flood,stormand earthquake.
3. Anyoperationalactionsthatarenotauthorized byShiniuponmachine,
includingaddingorreplacingaccessories, dismantling,deliveringorrepairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2.Structural Features and Working Principle
2.1GeneralDescription
SGS-Sseriesaresuitableforcrushingplastics includingwastesofinjection
molding,blowmoldingorextrusion molding;itisamusttoclearawaymetal
dustanddirt beforecrushing.
2.1.1WorkingPrinciple
Partsname:
A. Feedhopper B. Materialpushing blockC. Hydraulicpumpstation D. Motor
E. VbeltF. Reduction gearG.Cutter shaftH. Fixed blade I. Screen
Picture2-1:WorkingPrinciple
Wastesfall intocrushingchamberthroughfeed hopper(A). Activatedby
hydraulicsystem, oil cylinderdrivespushingblock tomovewastescloseto
cuttershaft (G).Cuttershaft isdriven bymotor(D) plusreductiongear(F).
Wastesthen aregranulated byrotateandfixed blade (H), granulesizeis
controlledbyscreen (I), whichlocatesinbottomof crushingchamberforeasy
replacement. Regrindsfallsintostoragehopperthoughscreenandconveyed
byV-beltstogranulatorsforfurthercrushing.Feedingmethodsinclude
conveyorbelt orforklift, etc.
Regrind can beconveyed togranulatorsviabeltsorconveyed tostore.

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Shredderisequipped witharemovablefeedhopper, whichcanbecustomized
basedonvaried sizes.
Forshreddinghardorbrittlematerials, regrindsmaypop putoffeed
hopper. Add abaffleorotherplatesinfeedhoppertosolvetheproblem.
Single-shaft shredderiscontrolledbycontrolcabinet andcontrolstation.
There repowerswitchinthecabinetandcontrolpanelincontrolstation, which
areusedtooperateordebugmachine.
2.2SecuritySystem
Inordertopreventfromaccidentalhumaninjuryduringtheoperation,the
granulatorisequippedwithhighlysecured protectionsystem.
Nobodyisallowed tomakeanychangesofsecuritysysteminanycondition.
Otherwise,the machine mightbe indangerousstateand liabletocause
accidents.Maintenanceandrepair forsecuritysystemmustbeaccomplished
byprofession personnel.
Thecompanywillnot continue toperform anycommitment ifanyonemakes
anychangeof granulator's securitysystemandthereplacementofall
componentsmust beprovided byShiniCompany.
Picture2-2: MainPowerSwitch