Shini SG-14 Series User manual

SG-14 Series
Screenless Granulators
Date:Dec,2014
Version: Ver.B(English)

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Contents
1. General Description..................................................................................9
1.1 CodingPrinciple.................................................................................10
1.2 Feature...............................................................................................10
1.3 TechnicalSpecifications.....................................................................12
1.3.1 TechnicalSpecifications..........................................................12
1.3.2 Dimensions..............................................................................13
1.4 SafetyRegulations.............................................................................14
1.4.1 SafetySignsand Labels..........................................................14
1.4.2 Transportation andStorageoftheMachine.............................16
1.4.3 WorkingEnvironment..............................................................16
1.4.4 RejectedPartsDisposal..........................................................17
1.5 ExemptionClause..............................................................................17
2. Structural Features and Working Principle...........................................18
2.1 GeneralDescription...........................................................................18
2.1.1 WorkingPrinciple.....................................................................18
2.1.2 SafetySystem.........................................................................19
2.2 AssemblyDrawing.............................................................................21
2.2.1 AssemblyDrawing...................................................................21
2.2.2 Partslist...................................................................................22
2.2.3 CuttingChamber......................................................................24
2.2.4 CuttingChamberPartsList......................................................24
2.2.5 Blade Rest...............................................................................25
2.2.6 Blade Rest PartsList...............................................................25
2.2.7 TransmissionParts..................................................................26
2.2.8 TransmissionPartsList...........................................................26
2.2.9 Feed Box, FeedPortand MaterialStopper.............................27
2.2.10Feed Box, FeedPortand MaterialStopperPartsList..............27
2.2.11StorageBox.............................................................................28
2.2.12StorageBoxPartsList.............................................................28
2.2.13MainBody................................................................................29
2.2.14MainBodyPartsList................................................................29

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2.3 ElectricalDiagram..............................................................................30
2.3.1 MainCircuit (400V)..................................................................30
2.3.2 ControlCircuit (400V)..............................................................31
2.3.3 ComponentsLayout (400V).....................................................33
2.3.4 ElectricalComponentsList (400V)...........................................34
2.3.5 MainElectricalCircuit (230V)..................................................35
2.3.6 ControlCircuit (230V)..............................................................36
2.3.7 ComponentsLayout (230V).....................................................38
2.3.8 ElectricalComponentsList (230V)...........................................39
2.4 ElectricalComponentsDescription....................................................40
3. Installation and Debugging.....................................................................41
3.1 Installation Notice:..............................................................................42
3.2 Installation Place................................................................................43
3.3 Installation of Bearingand BladeRest...............................................43
3.4 Installation of GearMotorandCoupling.............................................44
3.5 Installation of RotatingBlade andFixed Blade...................................45
3.6 Installation of Feed Box, Feed PortandStorageBox........................46
4. Operation Guide......................................................................................48
4.1 StartupPretest...................................................................................48
4.1.1 BeforetheFirst Startup............................................................48
4.1.2 AfterStartupfor2Hours..........................................................48
4.2 Circuit Connection..............................................................................48
4.2.1 Check theRunningDirection ofthe Motor...............................49
4.3 OpentheFeedBoxandStorageBox................................................49
4.3.1 OpentheFeedBox..................................................................49
4.3.2 OpentheStorageBox.............................................................49
4.4 ShuttheFeedBoxandStorageBox..................................................50
4.4.1 Shut theFeedBox...................................................................50
4.4.2 Shut theStorageBox...............................................................50
4.5 Start and StoptheGranulator............................................................50
4.6 MotorReversed ProtectiveFunction..................................................52
5. Trouble-shooting.....................................................................................53
5.1 GranulatorCan NotWork...................................................................53

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5.2 Stop Due toOtherReasons...............................................................53
6. Maintenance and Repair.........................................................................55
6.1 Repair................................................................................................55
6.1.1 Replacethe Blades..................................................................55
6.2 Maintenance......................................................................................57
6.2.1 DailyCheck.............................................................................57
6.2.2 WeeklyCheck..........................................................................58
6.2.3 MonthlyCheck.........................................................................58
6.2.4 Check and MaintenanceofGearMotor...................................58
6.3 Cleaning.............................................................................................59
6.4 MaintenanceSchedule.......................................................................61
6.4.1 About theMachine...................................................................61
6.4.2 Check AfterInstallation............................................................61
6.4.3 DailyCheck.............................................................................61
6.4.4 WeeklyCheck..........................................................................61
6.4.5 MonthlyCheck.........................................................................61
6.4.6 Check Half-yearlyorEvery1000 RunningHours....................62
6.4.7 3yearChecking.......................................................................62
Tableindex
Table1-1 TechnicalSpecifications.................................................................12
Table2-1 PartsList........................................................................................22
Table2-2 PartsList........................................................................................24
Table2-3 BladeRestPartsList.....................................................................25
Table2-4 Transmission PartsList..................................................................26
Table2-5 FeedBox,Feed Port and MaterialStopperPartsList....................27
Table2-6 StorageBoxPartsList...................................................................28
Table2-7 MainBodyPartsList......................................................................29
Table2-8 ElectricalComponentsList (SG-1411/1417)(400V)......................34
Table2-9 ElectricalComponentsList (SG-1411/1417)(230V)......................39
Pictureindex

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Picture1-1 Dimensions..................................................................................13
Picture2-1 WorkingPrinciple.........................................................................18
Picture2-2 SafetySystem..............................................................................19
Picture2-3 EmergencyStop Switch...............................................................20
Picture2-4 SafetySystem..............................................................................20
Picture2-5 AssemblyDrawing.......................................................................21
Picture2-6 CuttingChamber..........................................................................24
Picture2-7 BladeRest...................................................................................25
Picture2-8 Transmission Parts......................................................................26
Picture2-9 FeedBox, FeedPortandMaterialStopper..................................27
Picture2-10 StorageBox...............................................................................28
Picture2-11 MainBody..................................................................................29
Picture2-12 MainCircuit (400V)....................................................................30
Picture2-13 ControlCircuit 1(400V)..............................................................31
Picture2-14 ControlCircuit 2(400V)..............................................................32
Picture2-15 ComponentsLayout (400V).......................................................33
Picture2-16 MainElectricalCircuit (230V).....................................................35
Picture2-17 ControlCircuit 1(230V)..............................................................36
Picture2-18 ControlCircuit 2(230V)..............................................................37
Picture2-19 ComponentsLayout (230V).......................................................38
Picture2-20 ElectricalComponentsDescription............................................40
Picture3-1 InstallationSpace........................................................................42
Picture3-2 InstallationPlace..........................................................................43
Picture3-3 InstallationofBearingand BladeRest 1......................................43
Picture3-4 InstallationofBearingand BladeRest 2......................................44
Picture3-5 InstallationofBearingand BladeRest 13...................................44
Picture3-6 InstallationofGearMotorand Coupling.......................................44
Picture3-7 InstallationofRotatingBladeandFixed Blade1.........................45
Picture3-8 InstallationofRotatingBladeandFixed Blade2.........................45
Picture3-9 InstallationofRotatingBladeandFixed Blade3.........................46
Picture3-10 Installation of FeedBox, Feed Port and StorageBox1.............46
Picture3-11 Installation of FeedBox, Feed Port and StorageBox2.............47
Picture3-12 Installation of FeedBox, Feed Port and StorageBox3.............47
Picture4-1 Openthe Feed Box......................................................................49

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Picture4-2 Openthe StorageBox.................................................................50
Picture4-3 MainPowerSwitch......................................................................51
Picture4-4 START,EmergencyButton and STOP Button.............................51
Picture4-5 MotorReversed ProtectiveFunction............................................52
Picture6-1 Replacethe Blades......................................................................56
Picture6-2 StarScrew...................................................................................58
Picture6-3 Cleaning.......................................................................................60

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1.General Description
Pleaseread thismanualcarefullybeforeusingthismachineinorderto
operatecorrectlyagainst anydamagecaused duetoimproperoperation.
Note!
Alwaystakegreat carewhen theknivesarewithinreach, theyarevery
sharpand can causepersonalinjury.
Forbiddentoprocessflammableortoxicmaterial!
SG-14 seriesgranulatorsoperateinsuperlowspeed tocutmaterialsinto
well-proportionedgranules.Thereareleastdustsproducedinthecuttingprocess.
Multiplesecuritydevicesensurehighsafetygrade; automaticreverserunning
functionensurescontinuousoperation.Thisseriesofscreenless granulatorsare
suitableforgranulatinghardandthick materials. ForSG-24Tseries, therearetwo
gearmotorsandtwocuttingchamberstoworksimultaneously.Itcan granulatethe
spruesand wastematerial, alsoiscapableof granulatinglongandthinortough
sprues.
Model: SG-1417

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1.1CodingPrinciple
S
G -xx xx x-xx
ShiniGranulators
Lengthof Cutting Chamber (cm)
T=Double CuttingChambers
(OnlyApplicableforSG-24Series)
Widthof Cutting Chamber (cm)
Option *
Note
*
VR=Loading byHighPressure AirBR=Loading byBolwer
BC=Blower Conveying &Cyclone Dust Collector
DS=Dust Separator H=Higher Motor Power
R=For Stainless SteelMade Feed Port and Storage Tank
CE=CEConformity
1.2Feature
Standardconfiguration
1)SG-14 seriesGerman-madegearmotorfeaturessteadyperformance,long
servicelifeand hightorque.
2)SG-14 seriesteethcuttersand cuttingbladesareintegrallyfitted inone
cuttingchamber.
3)New-type inclined teethcutterreducesthepossibilityofstress concentration,
enhancebearingcapacityand convertsforcedirection sothat cutterlifespan
can beprolonged.
4)SG-14 seriesmotorshaftandrotorshaft areconnected byshaft coupling
thusensuringsmoothcuttingactionand convenient motorreplacement.
5)Whenmotorblockageoccurs, themachinewill alarmvisiblyand enable
motorforunreversely. It resumesnormaloperation automaticallyafterthe
troubleisclear.
6)Europeantype appearance,compact insizeandeasytoaccessforcleaning
and maintenance.
7)TransparentPCfeedinghopper.