Shop fox W1715 User manual

MODEL W1715
4" X 6" Metal Cutting
Bandsaw
Phone: [phone] • On-Line Technical Support: [email protected]
COPYRIGHT © July, 2003 BY WOODSTOCK INTERNATIONAL, INC., REVISED DECEMBER, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China#5435JT
OWNER'S MANUAL
(FOR MODELS MANUFACTURED AFTER 2/08)

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
ELECTRICAL ....................................... 10
110V Operation ................................. 10
Extension Cords ................................ 10
Electrical Specifications ...................... 10
SETUP .............................................. 11
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine............................... 12
Test Run.......................................... 17
OPERATIONS....................................... 18
General .......................................... 18
Operation Tips .................................. 19
Vertical Operation ............................. 20
Head Locking Pin ............................... 21
Blade Guides .................................... 23
Feed Rate ....................................... 23
Blade Terminology ............................. 25
Blade Selection ................................. 26
Metal Chip Inspection Chart.................. 27
ACCESSORIES ...................................... 28
Metal Cutting Bandsaw Accessories ......... 28
MAINTENANCE .................................... 29
General .......................................... 29
Cleaning ......................................... 29
Lubrication ...................................... 29
SERVICE ............................................ 30
Blade Change ................................... 30
Blade Tracking .................................. 31
Blade Tension ................................... 32
Squaring Blade.................................. 32
Blade Guide Bearings .......................... 33
Electrical Safety Instructions................. 35
Electrical Components ........................ 36
Wiring Diagram ................................. 36
Troubleshooting................................. 37
PARTS .............................................. 39
WARRANTY ........................................ 45

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W1715 Owner's Manual (Mfg. Since 2/08)
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please
contact Woodstock International Technical Support at [phone] or send e-mail to:
[e-mail]. Our knowledgeable staff will help you troubleshoot problems and process
warranty claims.
INTRODUCTION
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [e-mail]

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W1715 Owner's Manual (Mfg. Since 2/08)
INTRODUCTION
Model W1715 Machine Specifications, Page 1 of 2
MODEL W1715
3/4 HP METAL CUTTING BANDSAW
Product Dimensions
Weight.......................................................................................................... 144 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 16 x 39 x 19 in.
Footprint (Length x Width).................................................................... 13-3/4 x 19-3/4 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 139 lbs.
Length x Width x Height........................................................................... 39 x 13 x 15 in.
Electrical
Power Requirement.................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full-Load Current Rating........................................................................................... 5A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length.......................................................................................... 6-1/2 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5-15
Switch Type....................................................... Sealed Toggle Switch w/Automatic Shut-Off
Motors
Main
Type......................................................................... TEFC Capacitor-Start Induction
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single-Phase
Amps........................................................................................................... 5A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... V-Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Info
Blade Speeds................................................................................ 78, 108, 180 FPM
Std. Blade Length................................................................................... 64-1/2 in.
Blade Size Range........................................................................................ 1/2 in.

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W1715 Owner's Manual (Mfg. Since 2/08)
INTRODUCTION
Model W1715 Machine Specifications, Page 2 of 2
Cutting Capacities
Cutting Height............................................................................................. 6 in.
Cutting Capacity Left of Blade.......................................................................... 6 in.
Angle Cuts........................................................................................... 0 - 60 deg.
Vise Jaw Depth....................................................................................... 6-1/2 in.
Vise Jaw Height....................................................................................... 3-1/4 in.
Max. Capacity Rectangular Height at 90 Deg.................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 90 Deg.......................................................... 6 in.
Max. Capacity Round at 90 Deg.................................................................... 4-1/2 in.
Max. Capacity Rectangular Height at 45 Deg.................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 45 Deg..................................................... 3-1/2 in.
Max. Capacity Round at 45 Deg.................................................................... 3-1/2 in.
Max. Capacity Rectangular Height at 60 Deg.................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 60 Deg.......................................................... 5 in.
Max. Capacity Round at 60 Deg.................................................................... 4-1/2 in.
Construction
Table................................................................................................... Cast Iron
Upper Wheel.......................................................................................... Cast Iron
Lower Wheel.......................................................................................... Cast Iron
Body............................................................................................. Aluminum Cast
Base.................................................................................................... Cast Iron
Stand......................................................................................... Pre-Formed Steel
Wheel Cover................................................................................ Pre-Formed Steel
Paint.................................................................................. Urethane Hammertone
Other
Wheel Size............................................................................................. 7-3/8 in.
Blade Guides Upper.............................................................................. Ball Bearing
Blade Guides Lower.............................................................................. Ball Bearing
Mobile Base............................................................................................. Built-In
Table Info
Table Size Length................................................................................... 10-1/4 in.
Table Size Width..................................................................................... 6-3/4 in.
Table Size Thickness................................................................................. 1-1/4 in.
Floor To Cutting Area Height........................................................................... 33 in.
Other
Country Of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
Serial Number Location ......................................................................... ID on Body Frame
ISO 9001 Factory ................................................................................................... No
CSA Certified ....................................................................................................... No
Features
Horizontal and Vertical Operation
Automatic Shut-Off
3/4 HP Motor
Work Stop

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W1715 Owner's Manual (Mfg. Since 2/08)
INTRODUCTION
1. Motor
2. Pulley Cover
3. Blade
4. Adjustable Blade Guard Knob
5. Tilting Mechanism
6. Blade Tension Knob
7. Auto Off Tab
8. Blade Guide Bearing Assemblies
9. Feed Adjustment Handle
10. Vise Crank
11. Stand Handle
12. Power Switch
13. Vise Jaws
14. Tool Tray
15. Stand Wheels
16. Stand
17. Work Stop
18. Horizontal Stop
Controls and Features
Figure 1. Machine Identification.
11
10
9
8
7
6
5432
1
18
17
16
15
14
13
12

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W1715 Owner's Manual (Mfg. Since 2/08)
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE

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W1715 Owner's Manual (Mfg. Since 2/08)
SAFETY
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to
a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.

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W1715 Owner's Manual (Mfg. Since 2/08)
SAFETY
1. BLADE CONDITION. A dull or damaged blade can break apart during operation,increasing the risk
of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for
cracks, missing teeth, and weld condition before each use.
2. HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Hands could be crushed
by machine or cut by the blade.
3. ENTANGLEMENT HAZARDS. Tie back loose clothing, jewelry, and long hair to prevent the operator
being pulled into the moving blade.
4. BLADE GUARD. The blade guard is designed to minimize operator exposure to the rotating blade
and pulleys to reduce the risk of serious injury. Always keep the blade guard in place during
operation.
4. BLADE REPLACEMENT. The blade can only make a safe and efficient cut with the teeth facing the
workpiece in the correct direction. When replacing blades, make sure the teeth face toward the
workpiece and the pivot side of the machine. Wear gloves to protect hands and safety glasses to
protect eyes.
5. WORKPIECE HANDLING. Always support the workpiece with the table, vise, or other support
fixtures. Flag long pieces to avoid a tripping hazard. Never hold the workpiece with your hands
during a cut.
6. LOSS OF STABILITY. Unsupported workpieces may jeopardize machine stability and cause the
machine to tip or fall, which could cause serious injury or property damage.
7. POWER INTERRUPTION. Unplug the machine after a power interruption. Machines without
magnetic switches can start up after power is restored.
9. HEARING PROTECTION & HAZARDS. Noise generated by the blade and workpiece vibration,
material handling, and power transmission can cause permanent hearing loss over time and
interfere with communication and audible signals. Always wear hearing protection.
10. HOT SURFACES.Due to friction, the workpiece, chips, and some machine components can be hot
enough to burn you.
11. STARTING POSITION. Never turn the saw ON with the blade resting on the workpiece to prevent
blade breakage that could cause a serious injury hazard to the operator.
Additional Safety Instructions for Bandsaws
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire manual before using
this machine. Serious per-
sonal injury may occur
if safety and operational
information is not under-
stood and followed. DO
NOT risk your safety by
not reading!

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W1715 Owner's Manual (Mfg. Since 2/08)
SAFETY
Figure 3. Always have the work table installed
when cutting in the vertical position.
Figure 4. Never cut without using the vise in the
horizontal position.
Figure 2. Always clamp workpiece in vise when
cutting in the horizontal position.
Figure 5. Never cut material “free-hand” in the
vertical position.
Avoiding Potential Injuries
Vise

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W1715 Owner's Manual (Mfg. Since 2/08)
ELECTRICAL
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
ELECTRICAL
110V Operation
The Model W1715 is wired for 110V operation. The power
supply circuit used for this machine MUST be grounded
and rated for the amperage given below. Never replace
a circuit breaker with one of higher amperage without
consulting a qualified electrician to ensure compliance
with wiring codes.
This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared
circuit, you may create a fire or circuit overload
hazard—consult a qualified electrician to reduce this
risk.
Operating Voltage Amp Draw Min. Circuit Size Plug/Recommended Plug Extension Cord
110V Operation 5 Amps 15A NE M A 5-15 14 Gauge
Figure 6. 5-15 plug and receptacle.
Electrical Specifications
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• Use a cord rated for Standard Service (S).
• Do not use an extension cord longer than 50 feet.
• Ensure that the cord has a ground wire and pin.
• Use the gauge size listed below as a minimum.
Extension Cords
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
Keep machine disconnected from
power until instructed otherwise.
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Unpacking
SETUP
The following is a description of the main components
shipped with the Model W1715. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
Inventory (Figure 7) Qty
A. Bandsaw (not shown) .....................................1
B. Stand Legs ..................................................2
C. Tool Tray ....................................................1
D. Corner Support Braces....................................4
E. Wheels ......................................................2
F. Axle ..........................................................1
G. Wheel Mounting Bracket .................................1
H. Work Stop Rod .............................................1
I. Work Stop ...................................................1
J. Transport Handle ..........................................1
K. Pulley Cover ................................................1
L. V-Belt ........................................................1
M. Pulleys with Keys ..........................................2
N. Table.........................................................1
O. Table Support ..............................................1
Hardware Bag (not shown)
• Hex Wrench 4mm (Work Stop) ..........................1
• Hex Bolts M8-1.25 x 25 (Saw to Stand) ................6
• Hex Nuts M8-1.25 (Saw to Stand) .......................6
• Flat Washers 8mm (Saw to Stand) ......................6
• Hex Bolts M6-1 x 12 (Stand) .............................8
• Phillips Head Screws M6-1 x 12 (Tray) .................4
• Hex Nuts M6-1 (Stand, Tray, Table) ................... 13
• Flat Washers 6mm (Stand, Tray) ...................... 12
• Fender Washer 6mm (Table).............................1
• Flat Head Screw M6-1 x 12 (Table) .....................1
• Cotter Pins (Axle & Handle) .............................4
Inventory
Figure 7. The loose parts shipped with the
bandsaw.
B
G
D
N
O
C
F
J
H
I
M
E
L
K

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
Cleaning Machine
The table and other unpainted parts of your
bandsaw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
USE helpers or power
lifting equipment to
lift this Machine Name.
Otherwise, serious per-
sonal injury may occur.
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
Although the main components of the SHOP FOX® W1715
are assembled at the factory, some assembly is required.
The following series of instructions are the recommended
sequence best suited for the machine assembly.
Tools Needed Qty
Safety Glasses .....................................1 Per Person
Wrench 12mm ...................................................1
Wrench 14mm ...................................................1
Additional Person (for lifting).................................1
Sawhorses ........................................................2
Pliers..............................................................1
Phillips Screwdriver #2.........................................1
Straightedge 12" Minimum.....................................1
To assemble the bandsaw, do these steps:
1. Unfold the two stand leg assemblies. They are
hinged on the edges for easy setup.
2. Use the M6-1 x 12 hex bolts, M6-1 hex nuts, and
6mm flat washers to install the corner support
braces in the bottom corners of the leg assemblies
(Figure 8).
3. On one of the leg assemblies, attach the wheel
mounting bracket along with the corner support
braces to the outside bottom edge, as shown in
Figure 8.
4. Slide the axle through the holes in the wheel
mounting bracket.
5. Slide the wheels onto the axle on the outside of the
mounting brackets, and secure them with the cotter
pins, as shown in Figure 9.
MAKE SURE that your
machine is unplugged
during all assembly
procedures! If this
warning is ignored,
serious personal injury
may occur.
Assembly
Figure 8. Corner support brace and wheel
mounting bracket.
Corner
Support
Brace
Wheel
Mounting
Bracket
Figure 9. Wheel installed with cotter pin.
Cotter Pin

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
6. On the other leg, insert the handle into the pre-
drilled holes and secure it with the cotter pins (see
Figure 10).
Figure 10. Handle installed with cotter
pins.
Cotter
Pin
7. With the help of an assistant, lift the bandsaw onto
a pair of closely spaced sawhorses or other suitable
support (see Figure 11).
8. Attach the legs to the bandsaw with the M8-1.25 x
25 hex bolts, 8mm flat washers, and M8-1.25 hex
nuts. Tighten them with a 14mm wrench or socket
just enough to secure the parts. Final tightening will
take place when the stand is fully assembled.
9. Remove the machine from the sawhorses, then
install the tool tray in the middle of the stand with
the M6-1 x 12 Phillips head screws, 6mm flat washers
and M6-1 hex nuts, as shown in Figure 12.
10. Check to see if the bandsaw is relatively level, then
final tighten all the nuts.
The bandsaw is a heavy
machine (144 lbs.) Use
assistance and safe lifting/
moving methods when lifting
this machine.
Figure 11. Attaching leg assemblies.
Figure 12. Installing tool tray.

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
11. Place the pulley cover over the motor and gear
shafts, and secure it with the pre-installed M6-1 x
12 Phillips head screws and 12mm flat washers, as
shown in Figure 13.
12. Open the pulley cover, then insert the keys into the
slots on the pulley shafts.
13. Slide the large diameter motor pulley onto the motor
shaft (see Figure 14).
14. Install the worm gear pulley with the small diameter
wheel on the shaft closest to the gear box.
15. Use a straightedge to check the alignment of the
pulley wheels, as shown in Figure 15, and adjust
them as needed.
16. When the pulley wheels are aligned, tighten the set
screws on both pulleys.
Figure 13. Installing the pulley cover.
Figure 14. Motor pulley installed.
Motor Pulley
w/Key Slot
Figure 15. Checking the pulley alignment.

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
17. Unthread the V-belt tension hex bolt, then pivot
the motor up and slide the V-belt into the pulley
grooves, as shown in Figure 16.
18. Release the motor, letting its weight tension the
V-belt, then thread the V-belt tension hex bolt
against the side of the bandsaw.
19. Install the work stop shaft into the side of the
bandsaw then lock it in place by tightening the set
screw, as shown in Figure 17.
20. Slide the work stop onto the end of the shaft and
lock it into position with the locking lever, as shown
in Figure 18.
Figure 17. Installing the work stop shaft.
Figure 18. Work stop locking lever
installed.
Locking
Lever
Figure 16. Installing the V-belt.
V-belt Tension
Hex Bolt

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W1715 Owner's Manual (Mfg. Since 2/08)
SETUP
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
Once the assembly is complete, test run the machine to
make sure it runs properly for regular operations.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the safety
disabling mechanism on the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review Troubleshooting on Page 37.
If you still cannot remedy a problem, contact our Tech
Support at [phone] for assistance.
To test run the machine, do these steps:
1. Read the entire instruction manual.
2. Make sure all tools and foreign objects have been
removed from the machine.
3. Connect the bandsaw to power.
4. Put on safety glasses and secure loose clothing or
long hair.
5. Raise the bandsaw by the handle.
6. Start the bandsaw while keeping your finger near
the ON/OFF switch at all times during the test run
(Figure 19). The bandsaw should run smoothly with
little or no vibration.
— If you suspect any problems, immediately stop the
bandsaw and correct before continuing.
Test Run
Figure 19. ON/OFF switch.

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W1715 Owner's Manual (Mfg. Since 2/08)
OPERATIONS
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
If you are an inexperienced operator, we strongly
recommend that you read books or trade articles, or
seek training from an experienced metal cutting bandsaw
operator before performing any unfamiliar operations.
Above all, your safety should come first!
Always wear safety glasses when oper-
ating this machine. Failure to comply
may result in serious personal injury.
DO NOT investigate problems or adjust
the machine while it is running. Wait
until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
READ and understand this entire instruc-
tion manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!