Show Tec Solaris 5.5 incl. FB4 User manual

Solaris 5.5 incl. FB4
Highlite International B.V. –Vestastraat 2 –6468 EX –Kerkrade –the Netherlands
Product code: 51363
USER MANUAL
ENGLISH
V1

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Solaris 5.5 incl. FB4
Product code: 51363
©2022 Showtec. All rights reserved.
No part of this document may be copied, published or otherwise reproduced without the prior written
consent of Highlite International.
Design and product specifications are subject to change without prior notice.
For the latest version of this document or other language versions, please visit our website
www.highlite.com or contact us at [e-mail].
Highlite International and its authorized service providers are not liable for any injury, damage, direct or
indirect loss, consequential or economic loss or any other loss arising from the use of, or inability to use or
reliance on the information contained in this document.

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Solaris 5.5 incl. FB4
Product code: 51363
Table of contents
1. Introduction..........................................................................................................................................................4
Before Using the Product ..................................................................................................................................4
Intended Use .......................................................................................................................................................4
Product Lifespan.................................................................................................................................................4
Text Conventions ................................................................................................................................................4
Acronyms and Abbreviations ..........................................................................................................................4
Symbols and Signal Words................................................................................................................................5
Laser Hazard Labels ...........................................................................................................................................5
Symbols on the Information Label ..................................................................................................................6
2. Safety ....................................................................................................................................................................7
Warnings and Safety Instructions ....................................................................................................................7
Requirements for the User.................................................................................................................................9
Laser Safety .......................................................................................................................................................10
Safety Devices ..................................................................................................................................................10
Personal Protective Equipment .....................................................................................................................10
3. Description of the Device.................................................................................................................................11
Front View ..........................................................................................................................................................11
Back View ..........................................................................................................................................................12
Remote Interlock ..............................................................................................................................................12
Product Specifications ....................................................................................................................................13
Dimensions.........................................................................................................................................................14
4. Installation ..........................................................................................................................................................15
Safety Instructions for Installation ..................................................................................................................15
Personal Protective Equipment .....................................................................................................................16
Installation Site Requirements ........................................................................................................................16
Rigging ...............................................................................................................................................................17
Angle Adjustment.......................................................................................................................................18
Connecting to Power Supply.........................................................................................................................18
Power Linking of Multiple Devices.................................................................................................................19
5. Setup ...................................................................................................................................................................20
Warnings and Precautions .............................................................................................................................20
Adjusting the Aperture Masking Plate..........................................................................................................20
Setup Example with One Device ..................................................................................................................21
Setup Example with Multiple Devices ..........................................................................................................22
Using the Safety Devices.................................................................................................................................23
Key Switch ....................................................................................................................................................23
Scan Fail .......................................................................................................................................................23
Remote Interlock ........................................................................................................................................23
Beam Alignment...............................................................................................................................................24
6. Operation ...........................................................................................................................................................26
Safety Instructions for Operation...................................................................................................................26
Starting the Device ..........................................................................................................................................26
Control Modes ..................................................................................................................................................27
DMX Channels ..................................................................................................................................................27
7. Troubleshooting .................................................................................................................................................27
8. Maintenance .....................................................................................................................................................28
Safety Instructions for Maintenance.............................................................................................................28
Preventive Maintenance................................................................................................................................28
Basic Cleaning Instructions .......................................................................................................................28
Corrective Maintenance................................................................................................................................29
Replacing the Fuse.....................................................................................................................................29
9. Deinstallation, Transportation and Storage ....................................................................................................30

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Instructions for Deinstallation..........................................................................................................................30
Instructions for Transportation ........................................................................................................................30
Storage...............................................................................................................................................................30
10. Disposal ..............................................................................................................................................................30
11. Approval.............................................................................................................................................................30

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Solaris 5.5 incl. FB4
Product code: 51363
1. Introduction
Before Using the Product
Important
Read and follow the instructions in this user manual before installing, operating or
servicing this product.
The manufacturer will not accept liability for any resulting damages caused by the non-observance of
this manual.
After unpacking, check the contents of the box. If any parts are missing or damaged, contact your
Highlite International dealer.
Your shipment includes:
●Showtec Solaris 5.5 incl. FB4
●Seetronic power cable
●Remote interlock
●2 sets with 2 keys for key switch
●2 RJ45 connectors (shunt)
●2 RJ45 connectors (yellow)
●Safety cable
●User manual
Fig. 01
Intended Use
This device is intended for professional use as a laser projector to produce laser displays and show
effects. It is suitable only for indoor installation. This device is not suitable for households.
Any other use, not mentioned under intended use, is regarded as non-intended and incorrect use.
Product Lifespan
This device is not designed for permanent operation. Disconnect the device from the electrical power
supply when the device is not in operation. This will reduce the wear and will improve the device’s
lifespan.
Text Conventions
Throughout the user manual the following text conventions are used:
●References: References to chapters and parts of the device are in bold lettering, for example:
“Refer to 2. Safety”, “turn the adjustment screw (02)”
●0–255: Defines a range of values
●Notes: Note: (in bold lettering) is followed by useful information or tips
Acronyms and Abbreviations
3D
Three-dimensional
LED
Light-Emitting Diode
AC
Alternating Current
LSO
Laser Safety Officer
EN
European Standard (Europäische Norm)
MPE
Maximum Permissible Exposure

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Product code: 51363
IEC
International Electrical Committee
NEN
Dutch Standard (Nederlandse Norm)
ILDA
International Laser Display Association
NOHD
Nominal Ocular Hazard Distance
IP
Ingress Protection
OLED
Organic Light-Emitting Diode
Symbols and Signal Words
Safety notes and warnings are indicated throughout the user manual by safety signs.
Always follow the instructions provided in the user manual.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
Attention
Indicates important information for the correct operation and use of the
product.
Attention
Indicates that eye protection must be used.
Important
Read and observe the instructions in this document.
Electrical hazard
Laser beam hazard
Provides important information about the disposal of this product.
Laser Hazard Labels
This device is a class 4 laser device and is provided with the following labels and hazard warnings. Refer
to Fig. 02 for the position of the labels.
1
DANGER
Avoid exposure –laser
radiation is emitted from this
aperture
2
DANGER
Class 4 Laser according to
NEN-EN-IEC 60825-1:2014
Avoid eye or skin exposure
to direct or scattered
radiation
3
DANGER
Class 4 Laser when open
Avoid eye or skin exposure
to direct or scattered
radiation
Fig. 02

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Product code: 51363
Symbols on the Information Label
This product is provided with an information label. The information label is located at the top panel of the
device.
The information label contains the following symbols:
This device is designed for indoor use.
This device shall not be treated as household waste.
This device falls under IEC protection class I.
CAUTION: Risk of electric shock. Disconnect input power before opening.
WARNING: This unit must be earthed.
Warning: Laser beam
Read and follow the instructions in this user manual before installing, operating or
servicing this product.

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Product code: 51363
2. Safety
Important
Read and follow the instructions in this user manual before installing, operating or
servicing this product.
The manufacturer will not accept liability for any resulting damages caused by the non-observance of
this manual.
Warnings and Safety Instructions
DANGER
Danger for children
For adult use only. The device must be installed beyond the reach of children.
●Do not leave various parts of the packaging (plastic bags, polystyrene foam, nails, etc.) within
children’s reach. Packaging material is a potential source of danger for children.
DANGER
Electric shock caused by dangerous voltage inside
There are areas within the device where dangerous touch voltage may be present.
●Do not open the device or remove any covers.
●Do not operate the device if the covers or the housing is open. Before operation, check if the
housing is firmly closed and all screws are tightly fastened.
●Disconnect the device from electrical power supply before service and maintenance, and when the
device is not in use.
DANGER
Electric shock caused by short-circuit
This device falls under IEC protection class I.
●Make sure that the device is electrically connected to ground (earth). Connect the device only to a
socket-outlet with ground (earth) connection.
●Do not cover the ground (earth) connection.
●Do not bypass the thermostatic switch or fuses.
●For replacement use fuses of the same type and rating only.
●Do not let the power cable come into contact with other cables. Handle the power cable and all
connections with the mains with caution.
●Do not modify, bend, mechanically strain, put pressure on, pull or heat up the power cable.
●Make sure that the power cable is not crimped or damaged. Examine the power cable periodically
for any defects.
●Do not immerse the device in water or other liquids. Do not install the device in a location where
flooding may occur.
●Do not use the device during thunderstorms. Disconnect the device from the electrical power supply
immediately.

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Solaris 5.5 incl. FB4
Product code: 51363
WARNING
Laser radiation
Avoid eye or skin exposure to direct or scattered radiation.
This device is a class 4 laser device according to the classification in NEN-EN-IEC 60825-1:2014. It emits
visible radiation in the wavelength range 400–700 nm. Exposure to the direct or scattered laser beam can
result in severe eye damage and serious skin injuries.
Check all applicable national and international regulations concerning laser safety before using this
device. The user is responsible for the safety of all persons present during the use of the laser device.
●Do not look into the laser beam.
●Do not open the device and do not modify the device.
●Do not use the device if the housing or the optics are damaged.
●Do not point the laser beam at people or animals.
●Make sure that the beam is terminated on non-reflective and non-combustible surface.
●Do not point the laser beam at reflective surfaces such as windows, mirrors and shiny metal.
●Do not operate the device without supervision.
Attention
Risk of fire
Can instantly burn materials.
●Do not point the laser beam at flammable materials.
Attention
Power supply
●Before connecting the device to the power supply, make sure that the current, voltage and
frequency match the input voltage, current and frequency specified on the information label on the
device.
●Make sure that the cross-sectional area of the extension cords and power cables is sufficient for the
required power consumption of the device.
Attention
General safety
●Do not insert objects into the air vents.
●Do not connect the device to a dimmer pack.
●Do not switch the device on and off in short intervals. This decreases the device’s life.
●Do not shake the device. Avoid brute force when installing or operating the device.
●Change the aperture glass if it is visibly damaged. Contact your Highlite International dealer for more
information, as servicing can be performed only by instructed or skilled persons.
●If the device is dropped or struck, disconnect the device from the electrical power supply
immediately.
●If the device is exposed to extreme temperature variations (e.g. after transportation), do not switch it
on immediately. Let the device reach room temperature before switching it on, otherwise it may be
damaged by the formed condensation.
●If the device fails to work properly, discontinue the use immediately.

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Product code: 51363
Attention
For professional use only
This device shall be used only for the purposes it is designed for.
This device is designed to be used as a professional laser projector. Any incorrect use may lead to
hazardous situations and result in injuries and material damage.
●This device is not suitable for households.
●This device is not designed for permanent operation.
●This device does not contain user-serviceable parts. Unauthorized modifications to the device will
render the warranty void. Such modifications may result in injuries and material damage.
Attention
Before each use, examine the device visually for any defects.
Make sure that:
●All screws used for installing the device or parts of the device are tightly fastened and are not
corroded.
●The safety devices are not damaged.
●There are no deformations on housings, fixations and installation points.
●The aperture glass is not cracked or damaged.
●The power cables are not damaged and do not show any material fatigue.
Attention
Do not expose the device to conditions that exceed the rated IP class conditions.
This device is IP20 rated. IP (Ingress Protection) 20 class provides protection against solid objects greater
than 12 mm, such as fingers, and no protection against harmful ingress of water.
Requirements for the User
This product may be used only by instructed or skilled persons. Installation and maintenance can be
carried out by instructed or skilled persons. Service shall be carried out only by skilled persons. Contact
your Highlite International dealer for more information.
This product may not be used by ordinary persons. Users, operators and installers should have received
sufficient training in laser safety to be able to accurately assure that the maximum permissible exposure
(MPE) is not exceeded in spectator occupied areas and that the required separations are maintained
between spectators and projections that exceed the MPE.
Instructed persons have been instructed and trained by a skilled person, or are supervised by a skilled
person, for specific tasks and work activities associated with the operation, installation, service and
maintenance of this product, so that they can identify risks and take precautions to avoid them.
Skilled persons have training or experience, which enables them to recognize risks and to avoid hazards
associated with the operation, installation, service and maintenance of this product.
Ordinary persons are all persons other than instructed persons and skilled persons.

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Solaris 5.5 incl. FB4
Product code: 51363
Laser Safety
CAUTION
Use of controls or adjustments, or performance of procedures, other than those specified
in the user manual, may result in hazardous radiation exposure.
Check all applicable national and international regulations concerning laser safety before using this
device. In some countries, there may be specific requirements, such as government permissions or
notifications of shows, or prohibitions, such as against laser scanning of spectators without appropriate
safeguards.
Laser displays and shows, where class 3B and/or class 4 lasers are used, should be supervised by a laser
safety officer (LSO). LSOs are trained to evaluate and control laser hazards and are responsible for
overseeing the control of laser hazards. An LSO is recommended but not required for laser displays and
shows, where only class 1, 1M, 2, 2M and/or 3R lasers are used.
During laser displays and shows the applicable eye and skin maximum permissible exposure (MPE) may
not be exceeded. Under no circumstance should any person be exposed to laser radiation exceeding
the applicable eye and skin MPE. MPE for spectators, ancillary personnel and performers is specified in
IEC 60825-14, IEC 60825-3, and in the applicable local laser regulations.
Each time before operation of the device, make sure that:
●The beam is aligned and properly terminated
●All controls, including scan failure safeguards and emergency stop controls, are properly working
●Warning signs and barriers are in place as appropriate
●All components are securely mounted and locked into position
The device should be secured and protected against misalignment or maladjustment between
alignment completion and the beginning of the laser display or show.
Safety Devices
This device is equipped with a key switch, a scan fail function and is supplied with a remote interlock with
a key switch. The key switch prevents that unauthorized and untrained persons can operate the device.
If the key is removed, you cannot operate the device.
When the scan fail is activated, the laser radiation is terminated immediately if the laser beam stops
moving or when the laser beam becomes too narrow.
The remote interlock is used to terminate the laser radiation remotely. When you press the remote
interlock, the laser radiation is terminated immediately.
Refer to 5.5. Using the Safety Devices on page 23 for more information.
Personal Protective Equipment
Attention
Use laser protective eyewear during alignment and setup.
Wearing of laser protective eyewear is necessary for Class 4 lasers. Make sure that you follow any
applicable national and site-specific regulations.
During alignment and setup use protective eyewear that complies with the requirements of EN 208. In all
other cases laser protective eyewear must be in compliance with EN 207.

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Solaris 5.5 incl. FB4
Product code: 51363
3. Description of the Device
The Solaris 5.5 incl. FB4 is a 5500-mW RGB laser projector with built-in Pangolin FB4 control module,
intended for professional use in large venues. By using linear analogue dimming modulation, the Solaris
5.5 can generate the full spectrum of colors. It comes with all necessary safety features, like scanning
system overload protection, a key switch, scan-fail safety, an aperture masking plate, and a remote
interlock.
Front View
Fig. 03
Mounting bracket
2 x cover plate
2 x cover plate adjustment screws
2 x adjustment screws
Ventilation openings
Aperture masking plate
2 x masking plate adjustment screws
Aperture glass
Laser beam aperture
Laser emission LED indicator

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Product code: 51363
Back View
Fig. 04
ILDA-compatible DB-25 connector OUTPUT
ILDA-compatible DB-25 connector INPUT
Ethernet & interlock RJ45 connector
Status LED indicator
Key switch (OFF/ON)
Ethernet & interlock RJ45 connector
Scan fail button (On/Off) with an LED indicator
Safety eye
Ground (earth) connection
Fuse: 6,3 A
Power switch (ON/OFF)
Power connector OUT, 100–240 V, 50–60 Hz,
max 10 A
Power connector IN, 100–240 V, 50–60 Hz
Ethernet only RJ45 connector
Axial fans
Rotary control
OLED display
MicroSD card slot
Status LED indicators (SD card, network,
ArtNet, emission)
Remote Interlock
Palm button
Key switch (OFF/ON)
RJ45 connector
RJ45 connector
Fig. 05

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Solaris 5.5 incl. FB4
Product code: 51363
Product Specifications
Model:
Solaris 5.5 incl. FB4
Electrical:
Input voltage:
100–240 V AC, 50/60 Hz
Power consumption:
150 W
Fuse:
6,3 A, 250 V
Physical:
Dimensions:
309 x 298 x 288 mm (L x W x H) (without accessories)
Weight:
9,3 kg (without accessories)
Laser:
Laser class:
4
Applicable standard:
NEN-EN-IEC 60825-1:2014
Laser power (total):
5500 mW
Laser power:
637 nm = 1500 mW (red)
520 nm = 1800 mW (green)
445 nm = 2200 mW (blue)
Laser source:
Diode
Laser modulation:
Analogue
Beam diameter at aperture:
4 mm
Beam divergence:
1,1 mrad at full output
NOHD:
830 m
MPE:
25 W∙m-2 for exposure duration of 0,25 s
Scanning system:
Scanner speed:
35 kpps @ 8°
Scan angle:
45° (max)
Operation and control:
Control module:
Pangolin FB4 (built-in)
Control protocols:
Art-Net, ILDA
Control panel:
OLED display and rotary control
Connections:
Power connections:
Power connector IN, 100–240 V, 50–60 Hz
Power connector OUT, 100–240 V, 50–60 Hz, max 10 A
Data connections:
ILDA-compatible DB-25 connectors IN/OUT
3 x RJ-45 data connectors
MicroSD card slot
Construction:
Housing:
Aluminum
Color:
Black
IP rating:
IP20
Cooling:
Axial fans
Thermal:
Maximum ambient temperature ta:
40 °C
Minimum ambient temperature:
0 °C

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Solaris 5.5 incl. FB4
Product code: 51363
Dimensions
Fig. 06
Fig. 07

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Solaris 5.5 incl. FB4
Product code: 51363
4. Installation
Safety Instructions for Installation
WARNING
Incorrect installation can cause serious injuries and damage of property.
If trussing systems are used, installation must be carried out only by instructed or skilled persons.
●Make sure that the device is rigidly mounted to prevent movement due to vibration or jarring.
●Follow all applicable European, national and local safety regulations concerning rigging and
trussing.
The device should be installed in such a way that there is at least 3 m distance in height and 2,5 m
laterally between the laser beam that exceeds the spectator MPE and the surface where spectators are
expected to stand.
Fig. 08
If the laser display or show is not under the continuous control of an operator who can immediately
terminate laser radiation in the event of a problem, the MPE shall not exceed 5 times the spectator MPE
in the space between 3 m and 6 m above the surface where spectators are expected to stand.
Fig. 09

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Product code: 51363
Attention
Make sure that there is enough space for ventilation around the device.
●Do not block the ventilation openings. Without proper heat dissipation and air circulation, the
internal components may overheat. This can result in product damage.
●Do not install the device near equipment that produces heat, for example spotlights.
Personal Protective Equipment
During installation and rigging wear personal protective equipment in compliance with the national and
site-specific regulations.
Installation Site Requirements
●The device must be installed only indoors.
●The device is only for overhead mounting. It can be positioned on a flat surface or mounted to a
truss or other rigging structure.
●The minimum distance to other objects must be bigger than 0,5 m.
●The maximum ambient temperature ta= 40 °C and the minimum ambient temperature t = 0 °C must
never be exceeded.
●The relative humidity must not exceed 50 % with an ambient temperature of 40 °C.

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Product code: 51363
Rigging
The device is only for overhead mounting. The device can be positioned on a flat surface or mounted to
a truss or other rigging structure. Make sure that all loads are within the pre-determined limits of the
supporting structure.
CAUTION
Restrict the access under the work area during rigging and/or derigging.
To mount the device, follow the steps below:
Use a clamp to attach the device to the supporting structure, as shown in Fig. 10. Make sure that the
device cannot move freely.
Secure the device with a secondary suspension, for example a safety cable. Make sure that the
secondary suspension can hold 10 times the weight of the device. If possible, the secondary
suspension should be attached to a supporting structure independent of the primary suspension. Put
the safety cable through the safety eye (18), as shown in Fig. 10.
Fig. 10
Note:
If you position the device on a flat surface, make sure that the device is secured with a secondary
suspension, for example a safety cable.

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Product code: 51363
Angle Adjustment
You can adjust the angle of the device with the adjustment screws (04).
03) Turn the adjustment screws (04) counterclockwise to release them.
Tilt the device at the desired angle (see Fig. 11).
Turn the adjustment screws (04) clockwise to tighten them. Make sure that the device cannot move
freely after the adjustment screws (04) are tightened.
Fig. 11
Connecting to Power Supply
DANGER
Electric shock caused by short-circuit
The device accepts AC mains power at 100–240 V and 50/60 Hz. Do not supply power at any other
voltage or frequency to the device.
This device falls under IEC protection class I. Make sure that the device is always electrically connected
to the ground (earth).
Before connecting the device to the socket-outlet:
●Make sure that the power supply matches the input voltage specified on the information label on
the device.
●Make sure that the socket-outlet has ground (earth) connection.
Connect the device to the socket-outlet with the power plug. Do not connect the device to a dimmer
circuit, as this may damage the device.
Make sure that the socket-outlet is easily accessible.

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Product code: 51363
Power Linking of Multiple Devices
This device supports power linking. Power can be relayed to another device via the power OUT
connector. Note that the input and the output connectors have different designs: one type cannot be
connected to the other.
Power linking of multiple devices must be carried out only by instructed or skilled persons.
WARNING
Incorrect power linking may lead to overload of the electrical circuit and result in serious
injuries and damage of property.
To prevent overload of the electrical circuit, when power linking multiple devices:
●Use cables with sufficient current-carrying capacity. The power cable supplied with the device is not
suitable for power linking of multiple devices.
●Make sure that the total current draw of the device and all connected devices does not exceed the
rated capacity of the power cables and the circuit breaker.
●Do not link more devices on one power link than the maximum recommended number.
Maximum recommended number of devices:
●at 100–120 V: 5 devices Solaris 5.5 incl. FB4
●at 200–240 V: 10 devices Solaris 5.5 incl. FB4