SIGMA TEK BWH 001 User manual

BWH 001
WLAN HGW Base Station
Technical Manual
Date of creation: 06.08.2018
Version date: 02.10.2018
Article number: 12-246-001-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2018
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for
technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of
this handbook.

WLAN HGW BASE STATION BWH 001
02.10.2018 Page 1
Base Station BWH 001
The BWH 001 base station acts as a gateway and establishes a connection between an HGW
and a machine control. Depending on the S-DIAS controller used (e.g. CP/SCP 111), both
safety data (via black channel) and non-safety data can be transmitted redundantly. In addi-
tion, the BWH 001 serves as a receiving and charging station for the HGW.
The signal lamp allows a simple coupling between HGW and machine. States can be made
visible via programmable pictogram LEDs. The base station can also communicate with other
controllers over an Ethernet interface.

BWH 001 WLAN HGW BASE STATION
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Contents
1Introduction............................................................................. 6
1.1 Target Group/Purpose of this Manual ........................................6
1.2 Contents of Delivery.....................................................................6
2Basic Safety Guidelines......................................................... 7
2.1 Symbols Used...............................................................................7
2.2 Disclaimer......................................................................................8
2.3 General Safety Guidelines...........................................................9
2.4 Designated Use...........................................................................10
2.5 Software/Training .......................................................................12
3Residual Risks .......................................................................13
3.1 Safety of the Machine or Equipment ........................................13
3.2 Technical Guidelines..................................................................14
3.3 Guidelines....................................................................................14
3.3.1 EU Declaration of Conformity............................................................15
4Technical Data .......................................................................16
4.1 Performance Data.......................................................................16
4.2 Electrical Requirements.............................................................17
4.3 Environmental Conditions.........................................................17
4.4 Wireless.......................................................................................18
4.4.1 WLAN 2.4 GHz..................................................................................18
4.4.2 WLAN 5 GHz.....................................................................................18

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4.4.3 Antennae........................................................................................... 18
4.5 Miscellaneous .............................................................................19
5Mechanical Dimensions........................................................20
6Interfaces ...............................................................................21
6.1 Connections Bottom...................................................................21
6.1.1 X1: M12 Y-coded (supply, Ethernet)................................................. 21
6.1.2 X2: M12 D-coded (Ethernet)............................................................. 21
6.2 Side Connections........................................................................22
6.2.1 X3: USB 2.0 DualRole (Type C)........................................................ 23
6.2.2 X5: microSD Card............................................................................. 23
6.3 Front connectors ........................................................................24
6.3.1 X4 Power/Data.................................................................................. 25
6.4 Display .........................................................................................26
6.4.1 Front LEDs........................................................................................ 26
6.4.2 Signal Light....................................................................................... 28
6.5 WLAN ...........................................................................................29
7Transport/Storage.................................................................31
8Assembly/Installation ...........................................................32
8.1 Conditions ...................................................................................32
8.2 Check List....................................................................................34
8.2.1 Check Contents of Delivery............................................................... 34
8.2.2 Checking Space Requirement .......................................................... 34
8.2.3 Determining Antenna Positions......................................................... 34

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8.2.4 Mounting the Base Station.................................................................34
8.2.5 Placing the Installation Number.........................................................35
8.3 Mounting Help.............................................................................35
8.4 Wiring...........................................................................................35
8.4.1 Ground/Shielding...............................................................................36
8.4.2 ESD Protection..................................................................................36
9Operation/Start-up.................................................................37
9.1 Standard Configuration..............................................................37
9.2 Configuration ..............................................................................37
9.3 Testing the Operating Area........................................................38
9.4 Operation.....................................................................................38
9.4.1 Coupling the Operating Panel............................................................38
9.4.2 Decoupling the Operating Panel........................................................39
10 Help with Disruptions/Troubleshooting...............................40
11 Maintenance...........................................................................41
11.1 Cleaning the Device Surface .....................................................41
11.2 Maintenance................................................................................41
11.2.1 Exchanging the microSD Card ..........................................................42
11.3 Repair...........................................................................................45
12 Disposal..................................................................................46
13 Accessories............................................................................46
13.1 microSD Card..............................................................................46

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13.2 Cable ............................................................................................46
13.3 Antennae......................................................................................46
13.4 Configuring Safety Components...............................................46

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1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for the safety-related operation of the BWH 001.
This manual is intended for:
•Project planners
•Technicians
•Configurators/commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology in safety-related systems is required.
Further help and information on training and the appropriate accessories can be found on our
website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Contents of Delivery
1x BWH 001
This document can be downloaded from our website.
Additional documents may be included with delivery.

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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger mes-
sages, as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès im-
médiat ou des blessures graves s’il n’est pas évité.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves) bles-
sures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas respec-
tées.
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Provides user tips, informs of special features and identifies especially im-
portant information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.

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2.2 Disclaimer
The contents of this document were prepared with the greatest care. How-
ever, deviations cannot be ruled out. This document is regularly checked and
required corrections are included in the subsequent versions. The machine
manufacturer is responsible for the proper assembly, as well as device con-
figuration. The machine operator is responsible for safe handling, as well as
proper operation.
The current document can be found on our website. If necessary, contact our
support.
Subject to technical changes,which improve the performance of the devices.
The following documentation represents a series of product descriptions. It
does not guarantee properties under the warranty.
Please thoroughly read thecorresponding data sheets, operating instructions
and this system manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sec-
tions, as well as technical regulations, must therefore be observed.