SIGMA TEK BWH 011 User manual

Date of creation: 11.08.2020 Version date: 17.04.2023 Article number: 12-246-011-E
BWH 011
WLAN HGW Base Station
Instruction Manual

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2020
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through
its use.

WLAN HGW BASE STATION BWH 011
WLAN HGW Base Station BWH 011
The BWH 011 base station serves as the gateway
of a connection between an HGW and a machine
control. Safety data (via Black Channel), as well as
Non-safety data can be redundantly transmitted,
depending on the S- DIAS control used (e.g.:
CP/SCP 111).
States can be made visible via programmable
pictogram LEDs. The base station can also
communicate with other controls over an Ethernet
interface.
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BWH 011 WLAN HGW BASE STATION
Table of Contents
1 Introduction 5
1.1 Target Group/Purpose of this Operating Manual 5
1.2 Important Reference Documentation 5
1.3 Contents of Delivery 5
2 Basic Safety Directives 6
2.1 Symbols Used 6
2.2 Disclaimer 8
2.3 General Safety Directives 9
2.4 Software/Training 10
3 Standards and Directives 11
3.1 Technical Guidelines 11
3.2 Directives 11
3.2.1 EU Conformity Declaration 12
3.3 Wireless System Operation 12
4 Type Plate 13
5 Technical Data 14
5.1 Performance Data 14
5.2 Electrical Requirements 14
5.3 Environmental Conditions 16
5.4 Wireless 17
5.4.1 WLAN 2.4 GHz 17
5.4.2 WLAN 5 GHz 18
5.4.3 Antennae 18
5.5 Miscellaneous 18
6 Interfaces 19
6.1 Connections Bottom 19
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WLAN HGW BASE STATION BWH 011
6.1.1 X1: M12 Y-coded (supply, Ethernet) 19
6.1.2 X2: M12 D-coded (Ethernet) 20
6.1.3 X5: Phoenix 2-pole RM 3.5 mm (Coupling LED) 20
6.2 Side Connections 21
6.2.1 X3: USB 2.0 DualRole (Type C) 22
6.2.2 X4: microSD Card 23
6.3 Display 24
6.3.1 Front LEDs 24
6.3.2 Signal Light/Coupling Light 25
6.4 WLAN 27
7 Mechanical Dimensions 29
8 Assembly/Installation 30
8.1 Check Contents of Delivery 30
8.2 Preparing the Hardware 30
8.3 Conditions 30
8.4 Check List 31
8.4.1 Determining Antennae Positions 31
8.4.2 Placing the Installation Number 32
8.5 Wiring 32
8.5.1 Ground/Shielding 32
8.5.2 ESD Protection 33
9 Status and Error Messages 34
10 Operation/Start-up 44
10.1 Configuration 44
10.1.1 Default Configuration 44
10.1.1.1 Ethernet 44
10.1.1.2 WLAN 44
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BWH 011 WLAN HGW BASE STATION
10.2 WLAN Channels and Settings 45
10.3 Testing the Operating Area 46
10.4 Operation 46
10.4.1 Coupling the Operating Panel 46
10.4.2 Decoupling the Operating Panel 46
11 Help with Disruptions/Troubleshooting 48
12 Transport/Storage 49
13 Storage 50
14 Maintenance 51
14.1 Cleaning and Disinfecting the Device Surface 51
14.2 Service 51
14.3 Repair 52
15 Exchanging the microSD Card 53
16 Disposal 56
17 Accessories 57
17.1 Antennae 57
17.2 microSD Card 57
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WLAN HGW BASE STATION BWH 011
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
lProject planners
lTechnicians
lCommissioning engineers
lMachine operators
lMaintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found on
our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
lSafety System Handbook
lHGW_BWH_Configuration Manual
lWLAN Configuration
lDocumentation Connection Cables for Operating Devices
lHW IP Address Settings
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x BWH 011
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BWH 011 WLAN HGW BASE STATION
2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes.
DANGER
Danger indicates that death or serious injury will occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
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WLAN HGW BASE STATION BWH 011
CAUTION
Caution indicates that moderate to slight injury can occur, if the
specified measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
DANGER
Danger for persons with pacemakers, implanted defibrillators or other
active implants.
Danger pour les personnes portant un stimulateur cardiaque, un
défibrillateur implanté ou d'autres implants actifs
CAUTION
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges
électrostatiques.
CAUTION
Non-ionizing radiation
Rayonnement non ionisant
INFORMATION
INFORMATION
Provides important information on the product, handling or
relevant sections of the documentation, which require particular
attention.
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BWH 011 WLAN HGW BASE STATION
2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual is
regularly checked and required corrections are included in the subsequent
versions. The machine manufacturer is responsible for the proper
assembly, as well as device configuration. The machine operator is
responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If necessary,
contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product description. It
does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operating
manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.
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WLAN HGW BASE STATION BWH 011
2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed. These
instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of the
machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer of
the product, or its online availability indicated.
Maintain this operating manual in readable condition and keep it
accessible for reference.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market. Before commissioning this product, check that
conformance with the provisions of the 2006/42/EG directives is correct.
As long as the machine with which the product should be used does not
comply with the directive, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK
only.
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BWH 011 WLAN HGW BASE STATION
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
If the device does not function as intended or has damage that could pose
a danger, it cannot be used!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil ne doit plus être utilisé !
The module complies with EN61131-2.
In combination with a machine, the machine builder must comply with EN
60204-1 standards.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the power
supply.
Le module est conforme à la norme EN61131-2.
En combinaison avec une machine, le constructeur de la machine doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essentiel.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l'entretien et les réparations, débranchez le système de
l'alimentation.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be configured,
is provided. Information on our training schedule can be found on our website.
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3 Standards and Directives
3.1 Technical Guidelines
WARNING
The HGW and BWH form a communications unit, which must be
configured by trained personnel. Among other things, careful allocation of
the wireless channels must be ensured. Complete, seamless availability
must be guaranteed over the entire area of operation to ensure that no
dead spots exist at any location within.
Le HGW et le BWH constituent une unité de communication qui doit être
configurée par un personnel qualifié. Entre autres, il faut s'assurer que
l'attribution des canaux sans fil est faite avec soin. Une disponibilité
complète et sans faille doit être garantie sur l'ensemble de la zone
d'exploitation afin de s'assurer qu'il n'y a pas de zones mortes en tout point
de la zone d'exploitation.
INFORMATION
The electrical connections cannot be removed while voltage is applied.
Before removing connections, a controlled shutdown of the machine must
be performed and the supply disconnected. After shutdown or
disconnection of the voltage supply, a wait-time of 5 minutes is required
before voltage conducting components can be touched or connectors
removed.
The machine manufacturer is responsible for ensuring the correct
handling of modules and if necessary, for taking organizational measures
to secure access.
3.2 Directives
The product was constructed in compliance with the following European Union directives and
tested for conformity.
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BWH 011 WLAN HGW BASE STATION
3.2.1 EU Conformity Declaration
EU Declaration of Conformity
The product BWH 011 conforms to the following European directives:
2014/35/EU Low-voltage Directive
2014/30/EU Electromagnetic Compatibility (EMC Directive)
2014/53/EU Wireless Device Directive
2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.
3.3 Wireless System Operation
INFORMATION
Technical changes to the device (such as different antennae), as well as
improper use can lead to the loss of the FCC license and generate
interference, which can affect the function of nearby devices.
Les changements techniques apportés à l'appareil (comme les différentes
antennes), ainsi qu'une utilisation incorrecte peuvent entraîner la perte de
la licence FCC et générer des interférences, ce qui peut affecter le
fonctionnement des appareils voisins.
Please note the national regulations and standards when operating the
wireless device!
Veuillez respecter les prescriptions et normes nationales lors de
l'utilisation de l'appareil radio !
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4 Type Plate
HW: Hardware version
SW: Software version
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BWH 011 WLAN HGW BASE STATION
5 Technical Data
5.1 Performance Data
Processor EDGE2 Technology
Processor cores 1
Internal cache 32-kbyte L1 Instruction Cache
32-kbyte L1 Data Cache
512-kbyte L2 Cache
Internal program and
data memory (RAM)
256-Mbyte (DDR3)
Internal remnant data memory no
Internal storage device 512-Mbyte microSD card, expandable
Optional memory expansion no
Internal I/O no
Interfaces 1x magnetic connector for charging the battery
1x M12 connector supply and Ethernet
1x M12 connector Ethernet
1x USB 2.0 Type-C (Dual Role Port)
1x WLAN dual-band (2.4 GHz, 5 GHz simultaneously)
1x LED connection for the blink-code output
Status LEDs 1x Power/1x HGW-Link (freely programmable)
2x Network (freely programmable)
1x application-/RUN-LED
Signal generator no
Cooling passive (fanless)
Coupling display by means of a signal light: either via external control with digital output
(e.g.: CP 111 with TO 161) or via the internal LED connection
Input voltage measurement no
5.2 Electrical Requirements
Supply voltage +24 V DC ±20 % (SELV/PELV)
UL: Class 2 of LVLC
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Protection class III
Inrush current 16.1 A for 1 ns
Current consumption of (+24 V)
power supply
ca. 200 mA in CLI
USB Host current load maximum 0.5 A
INFORMATION
For USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC
The limiting component (e.g. transformer, power supply or fuse) must be
certified by an NRTL (Nationally Recognized Testing Laboratory).
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BWH 011 WLAN HGW BASE STATION
5.3 Environmental Conditions
Storage temperature -5 … +60 °C
Environmental temperature 0 … +50 °C
Humidity 10-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m up to a maximum of 5000 m with derating of the maximum
environmental temperature by 0.5 °C per 100 m
Operating conditions pollution degree 2
Noise emissions ≤ 70 dB
EMC resistance in accordance with EN 61000-6-2 (industrial area)
EMC noise generation in accordance with EN 61000-6-4 (industrial area)
Vibration resistance EN 60068-2-6 3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance EN 60068-2-27 15 g (147.15 m/s2)
Protection type EN 60529 IP54
Free fall
(with packaging)
IEC 60068-2-32 1000 mm
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5.4 Wireless
INFORMATION
The devices can only be used in the country designated or configured for
this purpose, as the maximum permitted transmission power, as well as
approved channels can greatly differ.
Please note that DFS/TPC is inactive on our devices and we therefore do
not recommend the corresponding channels!
Non-compliance with these specifications can result in legal
consequences, for which SIGMATEK accepts no liability!
Already during the planning stage, caution must be taken to ensure that
the radio channels are configured so that interference with other products
is prevented.
The document "WLAN Configuration" must be used for the configuration.
All channels currently supported by the software and hardware are
described there.
CAUTION
The device transmits WLAN signals in the frequency range of 2.4 and 5
GHz.
L'appareil émet des signaux WLAN dans la gamme de fréquences de 2,4
et 5 GHz.
5.4.1 WLAN 2.4 GHz
Frequency range 2399.5-2484.5 MHz
Transmission power max. 20 dBm (100 mW) EIRP
Channels 1-13 (2412-2472 MHz)
Standards IEEE 802.11 b/g/n
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BWH 011 WLAN HGW BASE STATION
5.4.2 WLAN 5 GHz
Frequency range 5150-5350 MHz
5470-5725 MHz
Transmission power max. 23 dBm (200 mW) EIRP
Channels 36-48 (5180-5240 MHz)
149-165 (5745-5825 MHz)
Standards IEEE 802.11 a/n/ac
5.4.3 Antennae
Number 2
Frequency range 2.4/5 GHz (Dual-Band)
Transmission power max. 25 W
Antenna gain 2,4 GHz-4 dBi Peak Gain
5 GHz-5,2 dBi Peak Gain
Impedance 50 Ω
Transmission
angle/characteristic
transmission characteristic: omnidirectional
polarization: linear
5.5 Miscellaneous
Article number 12-246-011
Operating system Salamander
Default IP address 10.10.150.1
Approvals CE
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