Simple 4007-9812 User manual

Cautions, Warnings, and Regulatory Information
READ AND SAVE THESE INSTRUCTIONS Follow the instructions in this installation manual. These instructions must be followed to avoid damage to
this product and associated equipment. Product operation and reliability depend upon proper installation.
DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents
of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex
product supplier.
ELECTRICAL HAZARD Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be
performed by a representative or an authorized agent of your local Simplex product supplier.
STATIC HAZARD Static electricity can damage components. Handle as follows:
• Ground yourself before opening or installing components.
• Prior to installation, keep components wrapped in anti-static material at all times.
FCC RULES AND REGULATIONS – PART 15. This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES To ensure proper system operation, this product must be tested in accordance with
NFPA72® after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion
of system components, or after any modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions known to be affected by a change must be 100% tested. In addition, to ensure that
other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50
devices, must also be tested and proper system operation verified.
Introduction
The dual RS-232 interface module is a single PDI block interface module that communicates to an AC or DC printer, a PC Annunciator, or a third-party
computer. It is used with 4007ES, 4100U/4100ES, and 4010ES systems. The 4100-6046 dual RS-232 module is used with 4100U/4100ES Fire Alarm
Control Panels (FACPs). The 4010-9918 dual RS-232 module is used with 4010ES panels. The 4007-9812 dual RS-232 module is used with 4007ES
panels.
Note: The 4007ES must be at revision 3.04 to support the RS-232 card.
Power to both ports can be either isolated or non-isolated. The isolated power is intended for AC printers or PC Annunciators. Ground faults can result
if isolated power is not used for AC devices, and third-party computers. DC printers use the non-isolated power.
Inspecting Contents of Shipment
Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the
carrier and notify your local Simplex product supplier. The dual RS-232 interface module is shipped with the 566-798 dual RS-232 interface module
component.
Related Documentation
• 4100 Field Wiring Diagrams 841-731 (power-limited) or 841-995 (non power-limited)
• 4100ES Fire Alarm System Installation Guide (574-848)
• 4010ES Fire Alarm System Installation Guide (579-989)
• 4007ES and 4007ES Hybrid Fire Alarm Systems Installation Manual (579-1102)
• 4007ES Programmer’s Manual (579-1167)
• ES Programmer’s Manual (574-849)
Glossary
The following terms are defined:
Term Definition
DIP Dual-In-line Package
FACP Fire Alarm Control Panel
PDI Power Distribution Interface
Input Specifications
• 24 V DC normal operation: 60 mA
• Maximum fault conditions: 90 mA
579-910 Rev G
Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions
*0579910G*

Environmental Specifications
• Operating temperature: 32 °F to 120 °F (0 °C to 49 °C)
• Humidity: up to 93% relative humidity at 90 °F (32 °C)
Setting Jumpers
Jumper Locations
Figure 1 shows the locations of the jumpers on the dual RS-232 interface module, and identifies the number assigned to each jumper pin. The specific
jumper settings required on the dual RS-232 interface module depend on the type of device being attached to the card. Refer to Table 1 for specific
jumper configurations.
Figure 1: Location of Jumpers
Jumper Settings for Specific Devices
Table 1 lists the jumper settings for the range of devices that can be attached to the dual RS-232 interface module.
Refer to Figure 1 for the locations of the jumpers and their corresponding pin numbers. In Table 1, 2-3 means you should place the jumper on pins 2
and 3, whereas 1-2 means you should place the jumper on pins 1 and 2.
Table 1: Jumper Settings for Dual RS-232 Interface Module
PORT B PORT ADevice
P1 P3 AND P4 P2 P5 AND P6
DC PRINTER SUPERVISED 2-3 1-2 2-3 1-2
DC PRINTER UNSUPERVISED 1-2 1-2 1-2 1-2
AC PRINTER, PC ANNUNCIATOR, 3RD
PARTY COMPUTER, ALERT CENTRAL
SUPERVISED
2-3 2-3 2-3 2-3
AC PRINTER UNSUPERVISED 1-2 2-3 1-2 2-3
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Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions

Switches
Switch SW1 on the dual RS-232 interface module is a bank of eight DIP switches. From top to bottom (see Figure 2) these switches are designated as
SW1-1 through SW1-8. The function of these switches is as follows:
• SW1-1. This switch sets the baud rate for the internal FACP communications line running between the card and the FACP CPU. Set this switch
to ON.
• • SW1-2 through SW1-8. These switches set the card’s address within the FACP. Refer to Figure 3 for a complete list of the switch settings for all
of the possible card addresses.
Programmer.
Figure 2: Address DIP Switch
Note: You must set these switches to the value assigned to the card by the FACP.
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Configuring the Dual RS-232 Flat Card
Figure 3: FACP Daughter Card Addresses
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Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions

Installing a 4100-6046 Module into a 4100U/4100ES Panel
The 4100-6046 dual RS-232 interface module mounts on a PDI card in a FACP expansion box (PID series 2975-94xx). It can be mounted on any
available block. Refer to Figure 4.
Figure 4: Installing the 4 X 5 Module in a 4100U/4100ES FACP Expansion Bay
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Installing a 4010-9918 Module into a 4010ES Panel
The 4010-9918 Dual RS-232 Interface Module mounts on an available PDI block on the top bay or expansion bay PDI card, provided there is enough
space to fit the card.
Figure 5: Installing the Dual RS-232 Module in a 4010ES Panel
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Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions

Installing a 4007-9812 Module into a 4007ES Panel
The 4007-9812 Dual RS-232 Interface Module is pre-installed on a bracket and it must be mounted in the top left corner (Block E) of the 4007ES
box. To complete the module installation:
Note: The Dual RS-232 Interface Module cannot be installed if a 25 V Regulator Module, a Dual Class A Isolator module or four 8-Point Zone/Relay
Cards are required.
1. Connect one end of the provided harness (734-308) to connector P7 on the back of the RS-232 card.
2. Use the provided hardware to secure the RS-232 bracket to the 4007ES box.
3. Connect the free end of the harness 734-308 to connector J15 (“Zone/Relay or DCAI”) on the PSU. If a Zone/Relay card is installed below the
RS-232 card, connect the free end into P10 of the Zone/Relay card (P9 of the Zone/Relay card should then connect to J15 on the PSU).
Figure 6: Installing the Dual RS-232 Module in a 4007ES Panel
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Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions

Wiring
Describes guidelines and instructions for wiring the module to RS-232 devices.
General Guidelines
Make sure these guidelines are followed before wiring:
• All wires must be 18 AWG (0.8231 mm²), twisted-shielded pair.
• All wiring is supervised.
• Conductors must test free of all grounds.
• Power must come from an Simplex approved power supply.
• All wiring must be done using copper conductors only, unless noted otherwise.
• If shielded wire is used:
- The metallic continuity of the shield must be maintained throughout the entire cable length.
- The entire length of the cable must have a resistance greater than 1 Megohm to earth ground.
• Underground wiring must be free of all water.
• Wires must not be run through elevator shafts.
• Wires that run in plenum must be in conduit.
• Splicing is permitted. All spliced connections must either be soldered (resin-core solder), crimped in metal sleeves, or encapsulated with an
epoxy resin. When soldering or crimped metal sleeves are used, the junction must be insulated with a high-grade electrical tape that is as
sound as the original insulating jacket. Shield continuity must be maintained throughout.
• A system ground must be provided for earth detection and lightning protection devices. This connection must comply with approved earth
detection as indicated in the NFPA780 standard.
• Only system wiring can be run together in the same conduit.
• Any wiring leaving the building requires overload protectors (2081-9044). Use one overvoltage protector where wiring leaves the building and
another where the wiring enters the other building.
RS-232 Wiring
Wire RS-232 devices to the terminal blocks on the RS-232 card. The cables and connectors are not supplied.
Refer to Figure 7 for the pin-outs of these terminal blocks and connectors.
Figure 7: RS-232 Pin-outs
Note:
1. RS-232 Power - 10 mA (maximum) per signal.
2. All wiring is supervised.
3. All wiring is 18 AWG (0.8321mm) or in accordance with the local code.
4. Use of CTS line is required (with or without supervised circuit).
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Dual RS-232 Interface Module 4007-9812, 4100-6046, 4010-9918 Installation Instructions

Power-Limited Guidelines
Make sure these guidelines are accounted for before wiring for power-limited systems:
• Non-power-limited field wiring (AC power, batteries, city connection) must be installed and routed in the shaded areas shown in Figure 8.
• Power-limited field wiring must be installed and routed in the non-shaded areas shown in Figure 8, with the exception of city wiring.
• Excess slack should be kept to a minimum inside the back box enclosure. The wiring should be neatly dressed and bundled together using the
wire ties provided with the equipment. Anchor power-limited wiring to tie points, as shown in Figure 8.
Figure 8: Power-Limited Wiring
• Tie the wiring located between bays to the internal wiring troughs, if applicable.
• When powering remote units or switching power through relay contacts, power for these circuits must be provided by a UPS-style power
supply (MSS, MSS2, or ESS in the case of a 4010ES panel).
Power can also be supplied by a 4100-1108 power supply (8 A), or a power-limited power supply listed for fire-protective signaling use.
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© 2020 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice. Additional listings may be applicable, contact your local Simplex®
product supplier for the latest status. Listings and approvals under Simplex Time Recorder Co. Simplex, and the product names listed in this material are marks and/or registered marks. Unauthorized use is strictly prohibited. NFPA 72 and
National Fire Alarm Code are registered trademarks of the National Fire Protection Association (NFPA).