Simplicity Legacy XL 2927 Series User manual

Parts Manual
Rev. 04/2005
Legacy XL / 2027 / 2927
Series Garden Tractors & Mower Decks
TP 400-3469-01-XL-SMA
Mf
g
. No. Descri
p
tion
27HP Product
1694413 Legacy XL, 27HP B&S Diesel 4WD 540 3-Pt
1694416 Legacy XL, 27HP KOH 4WD 540 3-Pt
1694417 Legacy XL, 27HP KOH 4WD
1694418 Legacy XL, 27HP B&S Diesel 2WD
1694420 Legacy XL, 27HP KOH 2WD
1694428 2927, 27HP KOH 2WD
1694445 Legacy XL, 27HP LC KAW 4WD 540 3-Pt
1694446 Legacy XL, 27HP LC KAW 2WD
1694447 2927, 27HP LC KAW 4WD 540 3-Pt
1694448 2927, 27HP LC KAW 4WD
1694451 Legacy XL, 27HP LC KAW 4WD
1694501 2027, 27HP KOH 2WD
1694502 2027, 27HP LC KAW 4WD
1694503 2027, 27HP LC KAW 4WD 540 3-Pt
1694505 2927, 27HP B&S Diesel 4WD 540 3-Pt (CE)
1694506 Legacy XL, 27HP B&S Diesel 4WD 540 3-Pt (CE)
1694539 2027, 27HP B&S Diesel 4WD 540 3-Pt
1694540 2927, 27HP B&S Diesel 4WD 540 3-Pt
1694541 2027, 27HP B&S Diesel 4WD 540 3-Pt (CE)
1694549 Legacy XL, 27HP B&S Diesel 2WD (CE)
1694550 2927, 27HP B&S Diesel 2WD
Mf
g
. No. Descri
p
tion
Mower Decks
1694432 48" Mower Deck
1694477 48" Mower Deck
1694397 54" Mower Deck
1694478 54" Mower Deck
1694507 54" Mower Deck (CE)
1694509 54" Mower Deck (CE)
1694398 60" Mower Deck
1694479 60" Mower Deck

Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Frame & Transmission Group .............................................................................................................................. 4
Steering & Front Axle Group ................................................................................................................................ 6
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1 ................................................................................. 10
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2 ................................................................................. 14
Engine Group - 27HP Kawasaki .......................................................................................................................... 18
Engine Group - 27HP Kohler ............................................................................................................................... 22
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD .................................................................................... 26
Transmission SERVICE PARTS - Tuff Torq K92B, 4WD .................................................................................... 34
Transmission SERVICE PARTS - Tuff Torq K92C, 4WD 540 ............................................................................ 44
Transaxle SERVICE PARTS - Shibuara .............................................................................................................. 54
Hydraulic Group ................................................................................................................................................... 58
Controls Group ..................................................................................................................................................... 62
Electrical Group - 27HP Briggs & Stratton Diesel ................................................................................................ 66
Electrical Group - 27HP Kohler & Kawasaki ........................................................................................................ 70
Body Group .......................................................................................................................................................... 72
Wheel & Tires Group ........................................................................................................................................... 76
Decals Group - Brand & Model ............................................................................................................................ 78
Decals Group - Safety & Common ...................................................................................................................... 80
3-Point Hitch Group ............................................................................................................................................. 82
48" Mower Deck - Arbor & Drive Group ............................................................................................................... 84
48" Mower Deck - Deflector & Hitch Group ......................................................................................................... 88
48" Mower Deck - Height Adjustment & Roller Group ......................................................................................... 90
48" Mower Deck - Housing & Cover Group ......................................................................................................... 94
54" Mower Deck - Drive Group ............................................................................................................................ 96
54" Mower Deck - Height Adjustment & Roller Group ......................................................................................... 98
54" Mower Deck - Housing & Arbor Group .......................................................................................................... 102
60" Mower Deck - Arbor & Drive Group ............................................................................................................... 106
60" Mower Deck - Deflector & Hitch Group ......................................................................................................... 110
60" Mower Deck - Height Adjustment & Roller Group ......................................................................................... 112
60" Mower Deck - Housing & Cover Group ......................................................................................................... 116

Frame & Transmission Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
11
17
15
19
12
18
14
16
13
20 21
27
25
29
22
28
24
26
23
30
31
37
35
39
32
38
34
36
33
1
7
5
9
2
8
4
6
3
10
611
6
10
11
1
1
10
1
40
10
1
1
25
25
32
32
25
986308
The above parts group applies to the following Mfg. Nos.:
2005 4 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

PART NO. DESCRIPTIONREF NO QTY.
Frame & Transmission Group
Footnotes
1 1664847 22 CAPSCREW, Hex, Washer Head, Taptite, 5/16-18 x 3/4, Black
2 1725752 1 BRACKET, Upstop
3 1725171 1 BUMPER & BRACKETS ASSEMBLY
4 1960706 2 CARRIAGE BOLT-RD, 1/2-13 x 2, Black
5 1920328 2 CAPSCREW, Hex Head, 1/2-13 x 1-1/2, Black
6 1960708 4 NUT, Hex, Lock ESNA, 1/2-13
7 1923683 2 CAPSCREW, Hex Washer Head, 3/8-16 x 3/4, Black, (540 PTO Models Only)
8 1725242 1 ROD, (Gas Models Only)
9 1724838 1 SUPPORT, Control Valve
10 1931333 6 CARRIAGE BOLT, 5/16-18 x 3/4, Black
11 1960684 6 NUT, Hex, KEPS 5/16-18, Black
12 1724108 1 TOWER ASSEMBLY
13 1725095 1 SUPPORT, Seat Support, RH
14 1724765 1 SHAFT ASSEMBLY
15 1725096 1 SUPPORT, Seat Support, LH
16 1720147 2 STRAP
17 1725094 1 SUPPORT, Seat Deck
18 1921333 1 CAPSCREW, Hex Head, 5/16-18 x 1, Black
19 1919326 1 WASHER, 5/16, Black
20 153010 1 SPRING, Compresion, Conocal
21 1724248 1 BRACKET, Free Wheel
22 1725308 1 SUPPORT, Free Wheel Latch
23 1725081 1 SUPPORT, Dump Valve
24 1724244 1 BRACKET, Torque Strap
25 1931350 9 CARRIAGE BOLT, 3/8-16 x 1 Black
26 1724817 1 SHIELD & BRACKET ASSEMBLY
27 1960677 2 CAPSCREW, Hex Head, M12-1.75 x 25MM, (540 PTO Models Only)
28 1960687 4 NUT, Hex, Flange ESNA, 3/8-16, Black
29 1960423 4 NUT, Hex Flange Center Lock, M12-1.25, Black
30 1916966 4 LOCKWASHER, 1/2, Black
31 1725635 1 ROD
32 1960680 5 NUT, Hex, KEPS 3/8-16, Black
33 1724936 1 BRACE, Cross
34 1724144 1 FRAME ASSEMBLY
35 1913744 2 NUT, Hex, Jam, 1/2-13, Black
36 1726019 2 LOCK, Hood
37 1924361 4 WASHER, 1/2
38 1960482 4 CAPSCREW, Hex Head, M12-1.25 x100MM, Black
39 1724561 1 TRANSMISSION ASSEMBLY, 4WD, K92C, W/540
39 1723939 1 TRANSMISSION ASSEMBLY, 2WD, K92A
39 1723940 1 TRANSMISSION ASSEMBLY, 4WD, K92B
40 1960686 1 NUT, Hex, Flange ESNA, 5/16-18, Black
The above parts group applies to the following Mfg. Nos.:
2005 5 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

Steering & Front Axle Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Torque to
150 ft. lbs.
204 Nm
Torque to
150 ft. lbs.
204 Nm
Hydraulic hose Ref. 4
connects to "R" port of
power steering unit.
Hydraulic hose Ref. 5
connects to "L" port of
power steering unit.
Torque to
150 ft. lbs.
204 Nm
17
15
19
12
18
14
16
13
20
21
27
25
29
22
28
24
26
23
30
1
7
5
9
2
8
4
6
3
10
62
41
47
45
49
42
48 44
46
43
50
28
31
37
35
39
32
38 34
36 33
40
23
11 10
19
29
5
4
38
986313
The above parts group applies to the following Mfg. Nos.:
2005 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

PART NO. DESCRIPTIONREF NO QTY.
Steering & Front Axle Group
Footnotes
1 1724273 1 AXLE ASSSEMBLY
2 1960201 2 WASHER
3 1725013 2 FITTING, Elbow Hose
4 1725012 1 HOSE ASSEMBLY, Hydraulic
5 1724890 1 HOSE ASSEMBLY, Hydrualic
6 1725617 1 CLAMP, Worm Hose
7 1725581 1 COVER, Drive Shaft
8 1724562 1 SHAFT ASSEMBLY
9 * 1 YOKE & FLANGE, Drive Shaft
10 * 2 CROSS & BEARING KIT, Includes Grease Fitting
11 * 1 YOKE & TUBE ASSEMBLY
12 * 1 YOKE, Drive Shaft
13 1919439 2 NUT, Hex, Lock, 3/8-16 NC
14 1921971 2 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 G5
15 925094 2 TIE, Self Locking
16 1960223 3 CARRIAGE BOLT, 5/16-16 x 1 G5
17 1933988 3 NUT, Push, 1/4
18 1724685 1 PLATE, Steering
19 1723898 2 SPACER, Flat
20 1960684 3 NUT, Hex, 5/16-18
21 1726026 1 TILT STEERING UNIT, 2 Holes, Legacy
22 1724368 1 BELLOWS, Tilt Steering Unit With Slot
23 1724576 1 STEERING WHEEL
24 1715920 1 CAP, Steering Wheel
25 1960540 1 PIN, Spring, 5/16 x 2-1/2
26 1725294 1 ADAPTER TILT, 9 Tooth With Powerdered Metal
27 1725651 2 COVER, Spindle
28 1960691 2/1 NUT, Hex, Toplock Flange 3/4-10
29 1960701 2 WASHER
30 1724923 1 ROD, Tie
31 1960135 2 CARRIAGE BOLT,7/16-14 x 1-1/4
32 1716953 2 SPACER, .390 LG With Powdered Metal
33 1960688 2 NUT, Hex, Toplock Flange, 7/16-14
34 1724574 1 SPINDLE & ARM ASSEMBLY, Left Hand
35 1724575 1 SPINDLE & ARM ASSEMBLY, Right Hand
36 1960690 1 NUT, Hex, Toplock Flange, 5/8-11
37 1725465 1 AXLE & BUSHINGS ASSEMBLY
38 1725021 2 FITTING, Elbow Hose
39 1724925 1 CYLINDER, Hydraulic Steering
40 1960020 1 WASHER, 5/8
41 1960329 1 CAPSCREW, Hexagon Head, 5/8-11 x 4 G5
42 1922015 1 NUT, Hex Jam, 3/4-16
43 1960712 1 CAPSCREW, Hex Head, 3/4-10 x 2-1/2 G5
44 1717589 1 JOINT, Ball, 3/4-16
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
2005 7 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

Steering & Front Axle Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Torque to
150 ft. lbs.
204 Nm
Torque to
150 ft. lbs.
204 Nm
Hydraulic hose Ref. 4
connects to "R" port of
power steering unit.
Hydraulic hose Ref. 5
connects to "L" port of
power steering unit.
Torque to
150 ft. lbs.
204 Nm
17
15
19
12
18
14
16
13
20
21
27
25
29
22
28
24
26
23
30
1
7
5
9
2
8
4
6
3
10
62
41
47
45
49
42
48 44
46
43
50
28
31
37
35
39
32
38 34
36 33
40
23
11 10
19
29
5
4
38
986313
The above parts group applies to the following Mfg. Nos.:
2005 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

PART NO. DESCRIPTIONREF NO QTY.
Steering & Front Axle Group
Footnotes
45 1722461 1 SPACER, 3/8 LG With Powdered Metal
46 1722726 2 WASHER
47 932577 2 RING, Retaining
48 1664847 1 SCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4
49 1704314 1 FITTING, Lube, 1/4 Drive
50 1724841 1 SHAFT & ANCHOR ASSEMBLY, Pivot
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
2005 9 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694416 - Legacy XL
1694417 - Le
g
ac
y
XL
1694418 - Le
g
ac
y
XL
1694420 - Le
g
ac
y
XL
1694428 - 2927
1694445 - Le
g
ac
y
XL
1694446 - Legacy XL
1694447 - 2927
1694448 - 2927
1694451 - Le
g
ac
y
XL
1694501 - 2027
1694502 - 2027
1694503 - 2027
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA

Engine Group - 27HP Briggs & Stratton Diesel Diagram 1
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
17
19
12
18
14
16
13
20
21 27
25
29
22
28
24
26
23
1
7
5
9
2
8
4
6
3
10
615
615
17
18
624
5
6
6
20
29
24
23
6
630
631
37
35
39
32
38
34
36
33
40
41
47
45
48
42
48
44
46
43
6
1
31
31
634
35
48
23
29
24 30
31
24
6
23
29
24
30 31
24
26 20
6
11
986320D1
The above parts group applies to the following Mfg. Nos.:
2005 10 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694413 - Le
g
ac
y
XL
1694418 - Legacy XL
1694505 - 2927
1694506 - Le
g
ac
y
XL
1694539 - 2027
1694540 - 2927
1694541 - 2027
1694549 - Legacy XL
1694550 - 2927
TP 400-3469-01-XL-SMA