Singer 491UTT User manual

SINGER
491UTT
From the library of: Superior Sewing Machine & Supply LLC

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~~91uTT
..
AAachine
THE
SINGER
COMPANY
From the library of: Superior Sewing Machine & Supply LLC

To
avoid improper handling and
use
of
the
motor,
which
may
cause
trouble
or
shorten its service life,
read
this manual
carefully.
Please
keep this manual
for
future references.
CAUTION:
Static
electricity
will
damage some electronic
components in the
control
box. Refer service
of
circuit
boards
to
qualified electronic service
personnel.
TABLE
OF CONTENTS
Page
Subject
1
INTRODUCTION
................................................
1
2 CODE
..........................................................
2
3
INSTALLATION
.................................................
3
4
ELECTRICAL
CONNECTIONS
.....................................
5
5
OPERATION
....................................................
7
6 ADJUSTMENTS
................................................
14
7
MAINTENANCE
................................................
17
8 HOW
TO
CHECK
THE
DRIVE
UNIT
..............................
20
9
DIMENSIONS
..................................................
22
10
BLOCK
DIAGRAMS
.............................................
24
11
PARTS LIST
...................................................
27
From the library of: Superior Sewing Machine & Supply LLC

ll:CODE·~
----~--
2-1.
Motor
U4053607
-01
E
Suffix
code
Voltage
code
Frequency
code
Phase
code
'--------Horse-power
code
'---------Series
code
-TABLE
6
5
4
3
2
TABLE
1•
Seriescode
TABLE
2
Horse-power
code
4
Pole
1750rpm
motor
2
1/2
HP
2
Pole
3450rpm
motor
3
1/3
HP
4
1/4
HP
5
3/4
HP
TABLE
3 Phase
code
TABLE
4•
Frequency
code
1 I
Smgle
phase
3
Three
phase 5
50
Hz
6
60Hz
7
50/60Hz
TABLE
5
Voltage
code
TABLE6.
Suffixcode
Belt
tightener
Lamp
tap
62
115
v 01
~f-_0__7
220
v)
02
08
2'm\l_
_.03.
10
110/220
V
Dual
voltage
07
17
220/380
V
Dual
voltage
08
26
415
v
27
380
v
28
460
v
2-2.
Control
box
NC8122407
-
Function
code
1T
--r'---Voltage
code
Series
code
(Machine
class)
TABLE
7 Series
code
r\
vt
2.~
2..3
~t
~
-
~
591
machine
~
General
purpose
(Function
01
-[4-4
211/212
machine
-'l'Q.
457
machine
TABLE
8
Function
code
01 2
positioning
only
02
2 pos .
UTT,
Wiper
I
only)
I
J
J
USA
type
DIN
type
DIN
type
USA
type
USA
type
·TABLE5
_TABLE
8
TABLE7
-
t-mJ
2 pos.,
UTT,
Wiper,
Presser
foot
lift.
Manual
back
tack
;:-'
04
03
type
plus
switch
box
P/N
411872-001
'!d
s(
6V
6V
12
v
6V
6V
.
14
03
type
plus
switch
box
PIN
411872-002
:;X;<
<)
2--
-
24
03
type
plus
switch
box
P/N
411872-003
.
to/
SJ
--
,,
U L
approved
I
I
I
CSA
approved
I
w/switch
I
From the library of: Superior Sewing Machine & Supply LLC

3-3
Installation
of
optional
switch
box
Install
the
switch
box
on
the
thread
stand
by
using
the
mounting
braket.
As
shown
in
fig.
6,
adjust
the
position
of
the
switch
box
where
most
convenient
for
the
operations.
fig. 6
NOTE:
fig. 7
Thread
stand
Attach
the
connector
of
the
selector
panel
to
the
control
box
using
the
following
method.
(fig.
7)
(1)
Cut
the
protective
cap P
along
with
a
dotted
line
on
the
Control
Box.
(2) Push
retaining
fingers
outward
and
insert
the
connector
of
the
switch
box.
Projection
on
connector
must
face
downward.
(3) Push
retaining
finger
toward
connector
to
lock
securely.
(4)
Run
the
lead
cable
from
connector
in such
manner
that
any
strain
on
the
con-
nector
is
definitely
avoided.
Connector
Protecttve
cap
P
N.G.
O.t::.
3-4
Installation
of
Knee
Switch
(211/212
machines)
The
knee
switch
is
placed so
that
the
operator's
right
knee
falls
between
it
and
the
knee
presser
foot
lift.
Locate
the
switch
and
bracket
as
shown
in
figure
6
so
that
the
operator
can
convenient-
ly
operate
both
presser
foot
lift
and
the
separate knee
switch
without
excessive
movement
of
her
knee. Secure
switch
bracket
to
underside
of
table
with
screws
provided.
fig. 8
SCREW
ADJUSTMENT
FOR
CON-
VERTING
TWO
POSITION
UNITS
INTO
SINGLE
POSITION
UNIT_
TO
OPERATE
UP
AND
TRIM----.L.
WITH
THE
TREADLE.
BACK
OUT
THIS
SCREW
UNTIL
THE
SWITCH
IS
ACTUATED.
From the library of: Superior Sewing Machine & Supply LLC

211/212 mach1ne
Power
supply
~
~Clutch/Brake
Foot
L1ft sw.
11
I
121,
Foot
L1ft
sol.
131
141
Synchron1zer
Back
Tack
sw
11
I
121.
Back
Tack
sol
131
141
Needle
up
sw.
11
I
121.
Trrm.
sol
131
141
Sw1tch
for
Trrmmer
457 mach1ne
' Tension release sol.
11
I
121.
Needle
up
sw
131
141.
~
Back
Tack
sw
151 161
Synchron1zer
~Back
Tack
sol
11
I
121.
Trim.
sol
131
141
~
Foot
L1ft
sw.
11
I
121.
Foot
L1ft
sol
131 141
Needle
down
signal
NOTE:
As
for
the
details
of
each respective
connection,
please
see"BLOCK
DIAGRAMS"
4-4
Synchronizer
con'nections
Before
starting
operation.
insert
the
synchronizer
connector
into
the
corresponding
receptacle
on
the
connector
panel.
4-5
Connections
of
the lighting
fixture
Two
black
wires
are
provided
for
6
Volt
20
Watt
lighting
fixture
in
the
end cover
of
the
motor.
Please
connect
properly
when
it
will
be needed.
IMPORTANT:
USE
LAMP
ASSEMBLY
CERTIFIED
FOR
USE
WITH
SEWING
MACHINES
ONLY.
LAMP
CONNECTIONS
HAVE
FULL
SUPPLY
LINE
VOLTAGE
TO
GROUND.
MINIMUM
CIRCUIT
CAPACITY
OF
CONDUCTORS
15
AMPS.
TO
AVOID
ELECTRIC
SHOCK
AND
SHORT
CIRCUITING,
THESE
LAMP
WIRES
MUST
BE
INDIVIDUALLY
AND
SECURELY
INSU-
LATED
AFTER
CONNECTING
TO
THE
LAMP
ASSEMBLY.
4-6 Changing
the
primary
taps
of
the
transformer
used
in
220V
-
240V
control
box
The
transformer
which
is
located
in
the
control
box
has
the
four
taps (
190V
-208V
-220V-
240V).
The
factory
sets
the
tap
at
rated
nameplate
voltage.
Before
starting
operation,
check
your
power
supply
and
if
necessary. change
the
connection
to
the
proper
tap
by
turning
the
voltage
selector
installed
on
the
control
box.
fig. 11
Voltage
selecter
switch
Control
box
I
t
From the library of: Superior Sewing Machine & Supply LLC

5-6
AUTOMATIC
BACK
TACKING
(Function
code
of
Control
Box
04,
14
and
24)
1)
Back-tack
patterns
These
patterns
can be selected
by
manipulating
the
back-tack
switches.
Fig.
16
below
shows
the
respective
switch
positions
for
the
back-tacks
at
the
start
and
end
of
sewing.
a)
No
back
tacking
b)
Single
back
tacking
c)
Double
back
tacking
d)
Quadruple
back
tacking
fig.
16
BACK
TACK
&-U I I J
Start
w,
v,
},
I I I
M
!\
~
~
l End
2)
Pre-setting
the
stitches
of
back
tacking
The
number
of
stitches
for
each segment
(A,
B,
C
and
0)
of
the
back
tacking
can be ad-
justed
from
0
to
9
by
the
stitch
counter
switches
shown
on
Fig.
17.
If
it
is
desired
to
increase
the
number
of
stitches,
push
the
lower
button
to
the
required
number.
When
decreasing
the
number
of
stitches,
push
the
upper
button.
fig. 17
5-7
LINE
TACKING
fig.
18
STITCH STITCH
~~ ©~
·:&·~
©~
138
88
BB
138
[!][!]
rnrn
rnrn
~rn
IE IE
l!lli!
l!l!B
{!][!!
y
~
Funct1on
code
14
Funct1on
code.
(Function
code
of
Control
Box
14)
1)
Switch
for
Iine
tacking
operation
..f!.,
1313
[ID[]J
ffili!
~
24
A+C
B+C~:O
The
line
tacking
can be selected
as
follows.
e
I
'
Funct1on
code
14
Push
the
switch
to
the
upper
position
as
indicated
at
left,
when
the
Iine
tacking
is
required.
2)
Pre-setting
the
stitches
of
line
tacking
The
number
of
stitches
of
each segment in
the
forward
sewing
mode
can be
adjusted
by
the
the
stitch
counters
A
and
C
from
1
to
18
stitches.
(Simply
add
the
numbers
A
and
C)
The
number
of
stitches
of
each segment
for
the
reverse
sewing
mode
can
be
adjusted
by
the
stitch
counters
Band
C same
way
as
above.
The
repeat
times
can be
adjusted
by
stitch
counter
0
from
1
to
9.
From the library of: Superior Sewing Machine & Supply LLC

2) Details
of
pattern
sew1ng
a)
Pattern 1
(Normal
sewing)
I
By
pressing the pedal
down,
the machine
will
start
the
sewing
with
start back tack (SBT)
as
the selection
of
SBT
II
During
the free sewing,
by
releasing
the
pedal
to
the
nutral,
the
machine stops at
the
first
needle
position
and
by
heeling back
the
pedal
to
the
intermediate
position,
Foot
Lift
(FT)
wi
II
be
operated.
ill
By heeling back the pedal
fully,
the
machine
performs
the thread
trimming
(TRIM)
with
end back
tacking
(EBT)
as
the selection
of
EBT.
b) Pattern 2 (Basic
stitch
counting
-one segment
only)
I
By
pressing the pedal
down,
the mach1ne
will
start the
stitch
count
sewing (G)
with
SBT
as
the
selection
of
SBT. As long
as
the
pedal
is
kept
to
be
pressed
down,
the
machine
will
continue
the
stitch
counting
and com-
plete
the
pattern
sewing
with
TRIM
and/or
EBT
II
Except
the
E
BT
period,
operator
can stop the
machine
anytime
by
releasing
the
pedal
to
the
neutral and can
do
TRIM
w1thout
EBT
re-
gardless
the
EBT
selection
c)
Pattern 3
(Combination
of
pattern
1 and 2)
I Same
as
Pattern 2
by
the
point
® .
II
When the machine completed
the
pattern
to
the
point
® , the machine
will
stop
at the
first
needle
position
and FL
goes
up and stays
up
for
12 seconds
or
until
treadle
is
returned
to
neutral and pressed
down
aga1n
for
pivot-
ing
the
materials
If
longer FL
is
necessary,
heel
the
pedal back
to
the
intermediate
position.
ill
Same
as
Pattern 1
after
the
point
®
IV
See
"Note"
in Pattern 6, 7, 8
for
the fine
adjustment
of
the
length
of
"G
".
I .
1 f•g. 22
i
1 fig.
23
i
I
i
I
I
'
'
o/\:
I , '
/
c~
X
B
A
D c
L
__
__
fig. 24
o/\ \
(
c\
X
d) Pattern 4 (Repeat
of
pattern
2)
1 fig. 25
I This
pattern
is
the repeat
of
pattern
2. Oper-
ator
can repeat
as
many
as
she/he wants.
II
The differences are;
i)
At
the
point
of
® ,
to
continue
the pat-
tern,
the pedal
has
to
be
released
to
the
neutral once and pressed
down
again.
ii)
To
finish
the
pattern
with
TRIM
and/or
EBT,
the pedal
has
to
be
heeled back at
the
point®
iii)To
operate
FLat
the
point
of
® , the
pedal
has
to
be
heeled back
to
the inter-
mediate
position.
ill
See
"Note"
in
pattern
6, 7, 8
for
the
fine
adjustment
of
the
length
of
"G".
'
i
A B G
G
®
01
®
C G
X @
L
__
_
NOTE:
1)
2)
In Pattern 2, 3 and
4,
If
the
stitch
counter
G
is
set
to
"zero",
the
sewing
will
not
be started.
If
the pedal
is
heeled back
fully
before
completing
the
G,
TRIM
is
immediately
performed
without
EBT.
From the library of: Superior Sewing Machine & Supply LLC

fig.
28
SW3
~
L;==j
SW3-2
OFF
Option
1
SW3-2
ON
Option
2
SW3-1 .
Not
used
Opt1on
1
Automatic
fin1sh
of
pattern
sev.,ng w1th
TRIM
and/or
END
BACK
TACK
same
as
pattern
2.
Option
2 Free sew1ng
and
TRIM
and/or
END
BACK
TACK
by
heel1ng
the
pedal
same
as
pattern
3.
4)
Fine
adjustment
of
the
length
of
each
stitch
counting
seam
The
length
of
each seam
of
stitch
counting
can be
adjusted
as
follows;
a) Case
1:
If
the
performed
seam
by
the
stitch
counting
is
shorter
than
required.
push
the
switch
for
manual
needle
up
positioning
(MNU-SW)
momentari-
ly
which
is
located
on
the
switch
box.
Then,
the
machine
performs
ONE
stitch
foreward
at
the
low
speed.
(Fig.
29)
fig.
29
b)
Case
2:
fig.
30
Forward
adJustment
MNU-SW
If
the
performed
seam
is
longer
than
required,
use
the
switch
for
manual
back
tack
(MBT-SW)
to
adjust
the
length,
which
is
mounted
on
the
sew-
ing
machine.
In
this
case
the
machine
performs
ONE
stitch
backward
at
low
speed.
(Fig.
30)
~
' I
E
adjustment
NOTE:
1)
If
the
adjustment
for
more
than
ONE
stitch
is
necessary,
repeat
above
until
the
required
length
will
be
performed.
2)
In
this
mode,
both
switches
(MNU,
MBT)
function
in
different
way
from
their
own
functions.
lv
From the library of: Superior Sewing Machine & Supply LLC

16
ADJUSTMENTS
CAUTION:
NEVER
MAKE
ANY
FOLLOWING
ADJUSTMENTS
WITH
"POWER
ON"
AS
IT
CAN
CAUSE
SEVERE
PHYSICAL
INJURY
TO
HANDS,
ARMS,
ETC.
6-1. Adjustment
of
clutch air
gap
A)
Turn
the
adjustment
screw
counterclock-
wise
at
·least
two
turns,
until
the
output
shaft
will
not
turn
freely
any
longer.
B)
Turn
the
adjustment
screw
clockwise
carefully
until
the
shaft
just
begins
to
rotate
by
hand
(At
this
point,
the
clutch
air
gap
is
zero).
Continue
to
turn
the
adjustment
screw
120°
clockwise.
(8
steps
of
ratchet).
6-2. Adjustment
of
needle stop positions
fig.
32
Clutch
end
cowr
At
factory
this
is
pre-adjusted;
however,
if
necessary,
readjust
the
needle
stop
positions
by
turning
the
reflection
plates
of
the
synchronizer
as
described
below.
NOTE:
While
readjusting
the
positions,
trimmer
and
wiper
solenoids
should
be
disconnected.
Do
not
touch
the
reflecting
portions
of
the
reflecting
plates.
(457
machine)
A)
Turn
the
sewing
machine
manually
into
the
"needle
down"
position.
(Make
sure
the
direction
of
rotation
is
correct)
B)
Remove
the
cover
from
the
synchronizer.
(Remove
the
screw
A)
C)
Loosen
the
screw B.
(Do
not
remove
the
screw B)
D)
Turn
the
reflection
plate
A
so
that
the
adjusting
tab
of
plate
A
will
be
located
at
uppermost
position.
E)
Turn
the
sewing
machine
to
the
"needle
up"
position.
F)
Make
the
same
adjustment
of
the
reflection
plate
B
for
"needle
up"
position.
G)
Tighten
the
screw
B.
H)
Replace
the
cover
on
the
synchronizer.
fig.
33
Adjusting
tab
A
AdjuSting
tab
B
To
make
fine
adjustments
follow
the
preceding
instructions
and
...
A)
Operate
the
sewing
machine
with
the
foot
treadle.
B) Press
the
treadle
forward
and
release.
C)
Make
sure
the
sewing
machine
is
in
the
"needle
down"
position.
D)
Correct
for
the
required
needle
position
by
turning
the
adjusting
tab
A.
E)
Heel
the
treadle.
(Needle
stops
in
the
up
position.)
F)
Correct
for
the
required
position
by
turning
the
adjusting
tab
B.
G)
Finally
tighten
the
screw
Band
install
the
synchronizer
over.
CAUTION:
DO
NOT
TOUCH
THE
SYNCHRONIZER
REFLECTION
PLATES
OR
OTHER
ROTATING
PARTS
WHILE
THE
SEWING
MACHINE
IS
OPERATING.
RE-
MEMBER
THAT
FINE
ADJUSTMENT
IS
CHECKED
WITH
POWER
ON.
From the library of: Superior Sewing Machine & Supply LLC

6-3. Regulating
the
force required
to
operate
the
foot
treadle
A)
Downward
force
,---------------------,
Relocate
the
position
of
the
hooked
end A fig.
36
of
the
lever
spring.
The
force
is
reduced
as
this
end
is
moved
closer
to
the
lever
fulcrum.
Also
when
position
of
the
treadle
pitmanrod
is
moved
from
preferred
position
E
to
position
F
force
needle
is
reduced.
8)
Heeling-back
force
Adjust
this
force
with
screw
C.
(NOTE.
Nut
8 serves
to
lock
screw
C)
This
amount
of
force
is
indicated
at
window
D.
The
position
marked
on
window.
D
is
the
position
to
which
the
force
was
preadjusted
at
factory.
c
6-4.
Adjustment
of
the
maximum
speed and back tacking speed
A)
Maximum
speed
The
rotary
control
"MAX"
to
adjust
the
maximum
speed
is
mounted
behind
the
rubber
cap
located
at
the
front
of
the
control
box
as
shown
on
Fig.
37.
At
the
factory,
it
is
adjusted
to
the
highest
speed
(Synchronous
speed),
if
necessary,
remove
the
rubber
cap and
then
carefully
turn
this
rotary
control
counter-clock
wise, using a small
screw
driver.
The
operating
speed
is
adjustable
from
the
maximum
synchronous
speed
to
the
lowest
speed
(ordinarily
200
RPM)
in
about
200
RPM
steps.
The
lower
speed
is
convenient
for
the
training
the
beginner.
However,
the
longer
the
use
of
the
lowest
speeds,
the
shorter
the
life
of
the
clutch
and
brake
linings.
B)
Back-tacking
speed
The
rotary
control
"8T"
to
adjust
the
back
tacking
speed
is
mounted
on
the
printed
circuit
board
which
is
located
in
the
modular
shown
in fig.
37.
At
the
factory
it
is
adjusted
to
1,500
RPM
for
591
machine,
1,000
RPM
for
211/212
machine
and
1,400
RPM
for
457
machine.
When
speed
adjustment
is
required
for
controlled
back
tacking,
adjust
following
these
instruc-
tions:
a)
Remove
the
screws.
(4
pes)
b)
Pull
the
handles
of
the
module
till
the
position
at
which
the
module
can be
hung
by
the
hook.
c)
Adjust
to
get
required
back
tacking
speed
by
turning
the
control
"BT"
with
small screw
driver.
The
back
tacking
speed
is
adjustable
from
its
lowest
speed
(ordinarily
200
RPM)
to
approxi-
mately
3200
RPM
in
about
200
RPM
steps.
fig.
37
Module
Hook
Rotary
control
"BT"
Screw
Rotary
control
''MAX''
Handle
NOTE:
a)
All
rotary
controls
are
of
the
"click"
type.
When
making
adjustments,
be
certain
that
they
click
into
position.
b)
Do
not
touch
the
"POS"
rotary
control
on
the
printed
board.
This
adjusts
the
minimum
speed
and
cutting
speed: these are
previously
adjusted
at
the
factory
to
suit
the
characteristics
of
specific
modes
of
sewing
machines.
jb
From the library of: Superior Sewing Machine & Supply LLC

C)
Application
of
coating
to
lining
surfaces
a)
Squeeze an
amount
equal
to
about
2
match
heads
from
the
tube
and
apply
to
the
lining
surface
of
either
the
clutch
or
brake
in 8 places.
NOTE: Be ·careful
not
to
apply
too
much,
because
this
may
cause a
malfunction
of
accurate
stopping,
also
the
motor
might
not
operate
even
when
power
is
turned
on.
b)
Firmly
press
the
uncoated
lining
surface against
the
coated
surface.
c)
Rotate
the
moving
discs against each
other.
d) Clean
away
any
excess
which
squeezes
out
between
the
lining
surfaces.
fig.
40
0)
Application
to
clutch
shaft
Clean
away
any
waste
or
lint
adhering
to
the
splines
of
the
clutch
shaft,
and
apply
the
material
evenly.
E)
Motor
assembly
fig. 41
Assemble
the
motor
in
the
opposite
order
of
disassembly.
F)
Break-in
operation
Perform
a
break-in
operation
soon
after
application
of
coating
to
the
lining
surfaces.
a)
Switch
on
the
motor.
b)
After
the
motor
is
operating
normally.
perform
the
break-in
operation
by
operating
the
treadle
at
least
100
times.
NOTE:
If
too
much
material
is
applied
to
the
lining
surfaces
the
motor
might
not
operate
even
when
power
is
turned
on.
If
this
happens,
remove
excessive
material
from
the
friction
disc
surfaces.
!8
From the library of: Superior Sewing Machine & Supply LLC

1/:fROW
TO
CHECK THE
DRIVE
UNIT
In
case
the
trouble,
proceed
as
follovvs:
1)
Switch
off
the
motor.
2)
Pull
out
all connectors, then reinsert them.
3)
Recheck
to
determine whether problems
have
been eliminated
TROUBLESHOOTING
PROBLEM I PROBABLE CAUSE
CORRECTIVE
ACTION I
I Power
supply
cord
(plug,
protection
Correct
connection
in accordance I
Motor
does
not
switch)
not
properly
connected.
with
Instruction.
I
start
when
turning
i Power
supply
cord (plug,
cord,
Replace
defective
part.
main
switch
on.
protection
switch)
defective.
Motor
winding
defective. Replace
motor.
Plug
for
synchronizer,
clutch,
or
Replace
defective
part
or
clutch
cord
defective;
connection
repair
connections
respectively.
in plug
for
clutch
interrupted.
Plug
for
synchronizer
or
clutch
& Plug in.
brake
.not
1nserted.
Power
supply
cord
(plug,
cord)
Replace
defective
part,
Motor
runs,
but
for
control
box
defective,
or
or
plug in.
when
activating
plug
not
inserted.
sewing machine Fuse
or
protector
in
control
box
Check fuse
or
protector
in
treadle,
the
open.
control
box.
machine
does
not
Clutch
& brake air gap
too
narrow.
Adjust
air gap in accordance
start.
or
after
a long
time
of
use,
clutch
with
Instructions.
lining
worn
qown
or
defective.
If
necessary, replace
clutch
and
I
brake
discs.
I
I
Control
box
defective.
1)
Replace
module.
I
2)
Replace speed
control
I lever assembly.
I
3)
Replace
control
box.
i
Voltage
too
low. Have
power
supply
checked.
I
I Machine
or
devices (e.g.
thread
Repair
machine
or
devices.
I
i
Motor
decreases
trimmer)
binding
or
seized.
I speed
Control
box
defective.
1)
Replace
module.
I considerably
or
2)
Replace speed
control
i stops
entirely.
lever assembly.
l
3)
Replace
control
box.
Air
passages
within
motor
and Clean air
passages
in
motor
and
clutch
filled
with
lint
or
debris.
clutch.
Machine
or
devices (e.g. thread Repair
machine
or
devices.
trimmer)
binding
or
seized.
Brake air gap
too
narrow.
Adjust
brake air gap
in
I
I
accordance
with
instructions.
j
Motor
overheats.
Clutch
and/or
brake
coil
defective. Replace
defective
parts. I
Motor
winding
defective. Replace
motor.
Control
box
defective. 1) Replace
module.
2)
Replace speed
control
i
lever assembly. l
3)
Replace
control
box.
Three phase
motor
operating Check
main
power
supply. !
only
on
two
phases.
Once
main
switch
Machine treadle
is
jammed
or
Replace
or
repair
treadle.
turned
on
actuates
by
own
weight. Check
force
of
speed
control
spring.
machine operates
Clutch
air
gap
too
narrow.
Adjust
clutch
air gap
in
without
treadle I accordance
with
instructions.
i
being actuated. I
Control
box
defective. I 1) Replace
module.
I
Stop
is
only
I
2)
Replace speed
control
possible
by
lever assembly.
turning
switch
off.
3)
Replace
control
box.
From the library of: Superior Sewing Machine & Supply LLC

/
l'-J
DIMENSIONS
22
9-1
MOTOR
59
12
321
ldf"1D
wtre
i.
9213621
I
107
514 231 I
217
518 561
9-2
SYNCHRONIZER
17
481
~-
_____
_4121_1_2_221__ -t
---------..1
I
404115911
I
1\
1----------
------
I
57
____,I
i :
12
241)
'
:
r-.
Sear
Thrs
co~d
connec!or
'5
nor
avar 1
able
+or
Nor•e,
Ai'lerrca
Narne
plate
, I
~
10
911
I
I
I
r·
I
I
I
I
From the library of: Superior Sewing Machine & Supply LLC

lJ.(j
BLOCK
DIAGRAMS - -
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591 machine
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head
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0
B 1 2 3 4 5 6 7 8 9
IC
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box
I
1
P/N
411872-001
L
411872-002,
~~~~
From the library of: Superior Sewing Machine & Supply LLC

L_
____________________________
_.
26
457 machine
~---------------------------~
I G F H D c B A E I
I I
l
~:
2
~~
~~
:~
~~
~
888
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source
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lor
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Transformer
0
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c 0
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u..
"
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2 3
0
B I 2 J 4 5 6 7 8 9
IC
I
A I 2 J 4 5 6 7 8 9
IC
I
~
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_il
__,
Dt1onal
switch
box
I
1P/N
411872-001
L
411872-002,
~~~a_:)
From the library of: Superior Sewing Machine & Supply LLC

PARTS
FOR
491
D200
210
3QQ,31
0
318GB
MACHINES
WHICH
DIFFER
FROM
4910200
300
30BGA
MACHINES
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002
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544
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From the library of: Superior Sewing Machine & Supply LLC

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From the library of: Superior Sewing Machine & Supply LLC

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From the library of: Superior Sewing Machine & Supply LLC

?I
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I 66
4
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250
31
252
34
From the library of: Superior Sewing Machine & Supply LLC
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