sinmag SM-402 User manual

INSTRUCTION MANUAL FOR
SINMAG
PLANETARY MIXER SM-402.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au
Index.
General Information: Page 1
Movement and Transportation: Page 2
Components of Mixer: Page 3
Safety Precautions: Page 4
Before you start the Mixer: Page 4
Hazard Risk Analysis: Page 5
Safe operating Procedure: Page 6
Standard Operations Checklist: Page 7
Daily Cleaning Procedure: Page 8
Maximum Product Guide: Page 8
Guide Sheets: Page 9
Operations Competency Checklist: Page 10
Cleaning Competency Checklist: Page 11
Trouble Shooting: Page 12
Risk Assessment: Page 13
Risk Assessment Page 14
Useful information: Page 15
Useful information:(Cont) Page 16
Technical data: Page 17
Mixer Components: Page 18
Mixer Components: Page 19
Mixer Components: Page 20
Mixer Components: Page 21
Electrical Diagram: Page 22

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 1
General Information.
This manual is to be considered as an integral part
of the machine and must be conserved with the
machine throughout its working life.
Before carrying out any operation, it is important to read this instruction
manual thoroughly, particularly the section concerning risk’s
This manual should be kept so that it is available for consultation at any time
and kept so that it is not damaged (ie. Protected from chemicals, humidity,
dust, sunray’s, etc.)
The manufacturer has the right to modernise production of the instruction
manual without any obligation of modernising previous production of this
manual.
The manufacturer is not responsible for any malfunctioning of the machine
caused by:
• Irrational, improper and erroneous use of the machine
• Contrary use (contrary to the operation as stated in this manual)
• Incorrect installation
• Faulty power supply to the machine
• Lack of maintenance as prescribed by the manufacturer
• Modifications or unauthorized interferences
• Use of spare parts which are not original or specified for this model
• Non-adherence of the instructions contained in this manual
On delivery of the machine and after removing the packaging you should make
sure that all the components have been packed. A complete list of items is
included in this manual. In case of any doubt you should contact the qualified
personnel or the supplier.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 2
Movement and Transportation:
When lifting the machine a lifting device should always
be used. Always lean and move the machine in a
vertical position. The machine should never be inclined
at an angle greater than 45 degree's. The machine
should be completely empty before transporting.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 3
Components of Mixer:
Standard components supplied are:
Main item:
1 x SINMAG SM-402 mixer
1 x 40lt Stainless steel mixing bowl
Attachments:
1 x Whisk
1 x Beater
1 x Dough hook
Mixer
Bowl lift handle
Stainless steel mixing bowl
Whisk or attachment
Pull up Safety Guard
Emergency Stop Button
Speed Adjustment

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 4
Picture 1. Emergency
stop button. A red
mushroom safety
switch. Push in to stop
the machine. Twist
and pull out to reset.
WARNING
Serious injury possible
WARNING
Danger of electric shock
STOP
Be sure not to do
Picture 3.The handle
and bowl of the
machine must be
raised to engage the
electrics of the mixer.
Safety Precautions:
Before using the Sinmag SM-402 Planetary mixer, read the safety precautions
carefully so that you can use the machine properly. These symbols will appear in the
manual where precautions are necessary in order to avoid injury.
Before you start the Mixer:
Before starting, undertake a General Safety check:
• Ensure the mixer is dry and place in a dry area.
• Ensure if machine is mounted on a raised platform that the
platform is of sufficient strength and the mixer is securely
fastened to the platform.
• Ensure that the power supply matches rating on the
machine.
• Work area should be clean and free from obstructions, e.g.
nothing placed on or around the machine, such as scrapers,
knives etc.
• Worker not wearing loose fitting clothing and so on.
The machine has the following key safety features:
1. Emergency stop button in the form of a red mushroom safety
switch on the side of the machine. See picture 1.
2. The mixer is fitted with a lift up safety guard ( picture 2. )which
permits safe operation of the machine. Under no circumstances should this safety
system be modified or removed. While the safety guard has been designed to be as
safe as possible for the operator to use, extreme care should be
taken not to place fingers anywhere near the planetary or mixing
attachment on the machine while it is in use.
3. The machine also has a safety switch fitted to the handle of the
mixer. The handle and bowl has to be raised to engage the electrics
of the machine. Picture 3.
Picture 2. Safety
Guard lifts up over the
top of the mixer. Once
the guard is in the
upright position the
mixer will stop.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 5
Hazard Risk Analysis:
Machine in use:
Set up the machine on a flat even surface.
1. All three safety aspects of the machine should be checked for correct
operation, including red mushroom switch, slide guard and handle. Picture 1, 2
and 3.
2. Do not place hand into mixing bowl when on the machine. Picture 2.
3. Do not place hand into guarded area when machine is in operation.
Picture 2.
DANGER:
4. Do not over-ride the microswitch during cleaning.
5. If machine is placed on a raised platform ie. Table the machine must be
secured to the raised platform / table.
Microswitch on the guard or the guard itself must never be removed or
tampered with in any way.
6. Cleaning of the machine should only be carried out
with a damp cloth. Buckets of water or a hose should
not be used.
7. Electrical isolation switch should be fully accessible
to the operator. 1.5 metres above the floor is a
recommended height.
8. Care should be taken when moving the machine
over uneven floors, as the machine is top heavy. Use
a trolley to move the machine as it is not on wheels,
and follow safe lifting procedures when lifting the machine.
Move slowly and carefully.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 6
WARNING
Danger of electric shock
Safe Operating Procedure:
1. Check that the machine is clear of all objects and that the switches are off.
The operator should never tamper with or make
repairs to this machine.
All maintenance other than approved cleaning
operations to be carried out by trained
technicians only. Contact W & P Reedy to
confirm authorised technicians.
2. Check and place the electrical cord in the appropriate power socket and ensure
that the power rating and machine detail are the same before turning the power on.
3. Push the green start button to operate the mixer.
4. Test red safety cut-out operation by pushing the mushroom
button in. ( See picture )
The mixer must stop operating immediately. If not, do not use the
machine; call supervisor and advise W & P Reedy.
5. Test the slide safety guard by sliding the guard open and then closing and
pushing the green start button again. The mixer must stop operating immediately,
when the guard is opened. If not, do not use the machine; call supervisor and advise
W & P Reedy.
6. Test the handle switch by lowering the bowl and then raising the bowl, then push
the green start button again. The mixer must stop operating immediately, when the
bowl is lowered. If not, do not use the machine; call supervisor and advise W & P
Reedy.
7. During normal operation do not place any instruments or hands inside the
mixing area or around the planetary.
8. Never by-pass micro switches and run the machine while the guards are
off.
9. Fully isolate machine from electric power source before cleaning.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 7
Standard Operations Checklist:
OPERATION INSTRUCTIONS
Choose desired speed with gear
selector
Push green start button next to
gear selector to start mixer
Follow recommended work-
place procedures for the desired
product
Push the red mushroom stop
button next to gear selector to
start mixer

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 8
WARNING
Danger of electric shock
Daily Cleaning Procedure:
Electrically isolate mixer.
WARNING
When moving the mixer always use lifting trolley and appropriate procedures.
1. Brush off all external surfaces. Use a soft brush working from top to bottom.
2. Wipe down the entire machine with a damp cloth, starting from the top to the
bottom.
3. Cleaning of stainless steel bowl and attachments are to be cleaned with regular
hot water and detergent. Do not use abrasives as this can damage the bowls and
attachments.
Maximum Product Guide:
Weight of Product (kg) SM-402 Attachment Remark
Egg White 5 Whisk
Fresh Cream 10 Whisk
Sponge Cake 17.5 Whisk
Salad Sauce 25 Whisk
Heavy Cream Cake 25 Beater
Cookies 17.5 Beater
Mash Potato 37.5 Beater
Puff 30 Beater
Sweet Bun 15 Hook Slow Speed
Pizza 11 Hook Slow Speed
These are recommended maximum amounts for the SM-402. For long life and
reduced breakdowns of your machine ensure these amounts are not exceeded.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 9
Guide Sheets:
For Staff Training
Pages in the following section of this manual should be copied and used when
training to operate the SM-402 mixer.
W & P Reedy suggest that competency assessment checks be completed signed
and a copy kept in the personnel files for future reference.
SUPERVISORS TO ENSURE
• competency check lists are copied and completed as part of the training of
staff
• correct training of staff to the required competency expectations
• sign off the verification section of the competency check list
• place a copy of the completed and signed competency check list in
personnel records as evidence of operator competence
W & P Reedy suggests - Use this for to train staff, copy and laminate for your workplace.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 10
Operations Competency Checklist
Element Implement safe work procedures.
Assessment Criteria
“ Can the operator”
Identify the purpose and use of:
• Equipment guards
• Warning signs
• Safety features
Related to this machine?
Identify:
• Machine related health and safety risks of this
equipment?
• Emergency procedures to be used with this
equipment?
Operate this equipment correctly in normal and emergency
situations?
Identify:
• OH&S reporting procedures related to hazard reporting
for this machine?
Comments
To gain competency in the use of the SINMAG SM-402 mixer, the assessor must
be satisfied that the operator has consistently applied the knowledge and skills in
all of the above elements.
W & P Reedy suggests - Use this for to train staff, copy and place a copy in personnel file.
This form should be signed off only when the assessor is satisfied that the
employee/trainee is competent to carry out all of the tasks described above.
Applicant’s signature _____________________ Date / /
Assessor’s signature _____________________ Date / /

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 11
Cleaning Competency Checklist
Element Implement essential hygiene and sanitation procedures.
Assessment Criteria
“ Can the operator”
Maintain sound personal hygiene at all times when working with the
SINMAG SM-402 mixer?
Use appropriate protective and work clothing while working with the
SINMAG SM-402 mixer?
Identify:
• Product handling requirements during production process?
• Critical points in the process where contamination can be
introduced?
• Why is it important to monitor hygiene and sanitation
performance?
• The effect of poorly maintained equipment on the control of
contamination and spoilage?
• Company policies and procedures regarding hygiene and
sanitation?
• Actual and potential contamination and spoilage hazards?
• Solutions to rectify contamination and spoilage problems?
Use work practices and methods that reduce the risk of product
contamination?
Remove contamination where appropriate in accordance with:
• Workplace hygiene and sanitation procedures?
• Procedures specific to the SINMAG SM-402 mixer?
Comments
To gain competency in the use of the SINMAG SM-402 mixer, the assessor must
be satisfied that the operator has consistently applied the knowledge and skills in
all of the above elements.
W & P Reedy suggests - Use this for to train staff, copy and place a copy in personnel file.
This form should be signed off only when the assessor is satisfied that the
employee/trainee is competent to carry out all of the tasks described
above.
Applicant’s signature _____________________ Date / /
Assessor’s signature _____________________ Date / /

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 12
Trouble Shooting:
Problem Possible Cause Remedy
The SINMAG
SM-402 mixer
does not start
• Not plugged in
• The main switch is off
• Fuse overload at the power board
• The mixer overload has been activated
• Stop button still locked down
• Safety guard open
• Bowl and handle not raised
• Start button not depressed
• Plug in and switch on
• Turn on
• Contact supervisor
• Resets automatically
(10 mins)
• Release by rotating and
pulling
• Close guard
• Pull handle and bowl up
• Press start button
The SINMAG
SM-402 starts
then stops
• The mixers overload has been activated
• Fuse overload at the power board
• Resets automatically
(10mins). If overload
occurs repeatedly contact
supervisor or
W & P Reedy
• Contact supervisor or
W & P Reedy
The SINMAG
SM-402
labours under
load
• Mix too stiff / tight
• Mechanical malfunction
• Loose belts or drive belts
• Review and adjust recipes
• Advise supervisor
• Contact W & P Reedy
service agent.
Electric motor
functions but
planetary does
not turn
• Electrical / Mechanical malfunction • Switch off power at main
switch. Isolate moulder by
removing wall plug.
Attach danger tag to
machine. Contact W & P
Reedy
The SINMAG
SM-402 does
not stop
• Electrical / Mechanical malfunction • Switch off power at main
switch. Isolate mixer by
removing wall plug.
Attach danger tag to
machine. Contact W & P
Reedy

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 13
Risk Assessment:
The following risk assessment covers the reasonably foreseeable hazards to health and
safety arising from the SINMAG SM-402 mixer and from systems of work associated with
this machine.
Hazzard identified Existing controls Consequences Likelihood Risk
rating
Fatality
Major Injuries
Minor Injuries
Negligible Injuries
Very Likely
Likely
Unlikely
Highly Unlikely
High
Medium
Low
Cleaning of the machine
with buckets of water or
hoses is extremely
dangerous and may lead
to electrocution. The
machine must only be
cleaned with a damp
cloth.
Clear warning
guide lines on
machine. Safe
work practices
including in
training manual.
Fatality Highly Unlikely Medium
Micro switch on guard
should never be
removed or tampered
with otherwise machine
could continue working
with body parts near
moving parts.
Safe work
guidelines
reinforce non
authorised
tampering with the
machine. Access
to micro switches
service
item only.
Major Injuries Likely High
Electrical isolation
switch should be fully
accessible to the
operator. Recommended
no more than 1.5 metres
above the floor.
Dependent on
store electrical
policy.
Major Injuries Unlikely Medium
Safety guard should not
be removed.
Microswitch
interlocked with
the machine will
not operate.
Major Injuries Likely Medium

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 14
Service panels should
not be removed whilst
machine is in operation.
The machine must not
be operated with any
service panel removed.
Designed to be
accessed by
authorised service
technicians only.
Warning signs
clearly evident.
Major Injuries Highly Unlikely Medium
Cleaning of the machine
should not take place
while machine is in
operation.
Correct cleaning
procedure detailed
in training
procedure.
Minor Injuries Unlikely Low
The machine should
never be connected to
alternate power source
other than which has
been designed for that
machine by the
store designer.
External plug
designed to
Australian
Standards for the
appropriate power
supply.
Major Injuries Highly Unlikely Medium
Deliberately overriding
microswitch and
activating machine
whilst cleaning
machine.
Safe work
guidelines
reinforce non-
authorised
tampering with the
machine.
Major Injuries Unlikely Medium
Machine is top heavy
and may unbalance if
trying to be moved.
Safe working
guidelines
reinforce correct
storage and
moving
procedures.
Major Injuries Unlikely Medium
Machine is on raised
platform or bench.
Ensure raised
platform or bench
is of appropriate
strength and mixer
is fixed to the
platform/bench.
Major Injuries Unlikely Medium

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 15
Useful Information:
Name of supplier: W & P Reedy Pty Ltd.
Address: 31 Stanley Street, Peakhurst
Sydney, NSW 2210
Day time phone No. 02 9533 9522
After hours phone No. 0408 298291
Name of manufacturer: Sinmag
Type of machine: Planetary mixer SM402
Contact’s at W & P Reedy P/L:
Machine Sales: Adam Mining.
Machine Use: William Knott.
Maintenance: Paul Swinkels.
Spare parts: Paul Swinkels.
Final test results & checks before shipping:
Serial number of unit: ____________________
Checked by: ____________________
Date: ____________________

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 16
Useful Information.(Cont.)
Lubrication.
The motor has grease packed ball bearings so will require little attention. The
transmission gearing is packed with special grease that will last for several years. Oil only
attachments when an attachment is in place and never use more than a drop or two.
Lubricate the bowl cradle sides occasionally by applying a small amount of oil or grease with
the tip of the finger. Only food grade synthetic oils are suitable for this type of lubrication.
The polished drip cup is a safe guard to prevent any lubricant that might work out of
the planetary gearing from dropping into the bowl. Remove the drip cup(by pulling straight
down) once a month and wipe it clean. ( This should only be done by a trained service
technician )
Attachments.
When fitting an attachment the bowl must be in the down position. Slip the
attachment up on the shaft and turn it until the driving pin in the shaft reaches the L-shaped
slot in the beater shaft. Attachments of various styles are available, each suited to a
particular job.
The beater is commonly used for thin batters, cakes, mashing potatoes, short pastry
and mixing of sausage meats, beater to be used in 1 and 2 speeds only. The whipping
st nd
ball is best for whipping cream and beating eggs, whisk to be used in 2 and 3 speeds
nd rd
only.. The dough hook is used for pastry, soft doughs, brioches and biscuits doughs, the
dough hook to be used only in 1 speed. See below.
st
Always stop the motor before changing the speed of an attachment.

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 17
Motor ½ (hp) 375kw
Weight 90kg
Dimensions Approx. (LxWxH) 530x430x830 mm
Capacity 20 Litre
Speed (RPM) 1st 125
2nd 283
3rd 525
Technical Data:

SINMAG SM-402 Mixer
W & P Reedy Pty Ltd 02-9533-9522
www.wpreedy.com.au Page 18
Mixer Components: