Sinvest VGE PRO UV INOX MP Series Instruction Manual

VGE B.V. • Nieuwe Eerdsebaan 26 • 5482 VS Schijndel Netherlands • [phone] • [e-mail] • www.vgebv.com
Installation & User Manual
VGE Pro UV INOX MP - Comfort
VGEM005-GB190

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Content
1Introduction ........................................................................................................................................... 6
1.1 Company introduction .................................................................................................................... 7
1.2 Our passion.................................................................................................................................... 8
1.3 Manual is intended for .................................................................................................................... 9
1.4 Optical radiation ........................................................................................................................... 10
1.5 UV lamp types.............................................................................................................................. 11
1.6 UV disinfection ............................................................................................................................. 12
1.7 Icons ............................................................................................................................................ 13
2Safety instructions ............................................................................................................................... 15
2.1 Intended use ................................................................................................................................ 15
2.2 Safety instructions........................................................................................................................ 15
2.3 Environmental conditions ............................................................................................................. 16
2.4 Safety instructions on the UV-system........................................................................................... 18
2.5 Handling of UV lamps and quartz sleeves.................................................................................... 19
2.6 Quartz tube breakage................................................................................................................... 20
2.7 Lamp breakage ............................................................................................................................ 21
2.8 Electrical isolation......................................................................................................................... 21
2.9 Electrical grounding...................................................................................................................... 22
2.10 Operating conditions .................................................................................................................... 22
3Scope of delivery, transport and storage ............................................................................................. 23
3.1 Scope of delivery.......................................................................................................................... 23
3.2 Transportation.............................................................................................................................. 23
3.3 Storage ........................................................................................................................................ 24
3.4 Warranty ...................................................................................................................................... 24
4The UV system.................................................................................................................................... 25
4.1 UV applications ............................................................................................................................ 25
4.2 Product overview.......................................................................................................................... 26
4.3 UV system composition................................................................................................................ 27
4.4 Irradiation chamber ...................................................................................................................... 27
4.4.1 Irradiation chamber ............................................................................................................... 27
4.4.2 Bimetallic switch irradiation chamber..................................................................................... 28
4.4.3 Quartz tubes.......................................................................................................................... 28
4.4.4 UV lamps .............................................................................................................................. 28
4.4.5 UV-sensor (optional) ............................................................................................................. 29
4.4.6 Temperature sensor.............................................................................................................. 30
4.5 Control ......................................................................................................................................... 31
4.5.1 Operation .............................................................................................................................. 31
4.5.2 Bimetallic switch control panel............................................................................................... 31

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4.5.3 HMI (Human Machine Interface) ............................................................................................32
4.5.4 Menu structure.......................................................................................................................32
4.5.5 Notifications ...........................................................................................................................41
4.5.6 Default settings......................................................................................................................41
4.5.7 Control options.......................................................................................................................42
4.6 Accessories ..................................................................................................................................43
4.6.1 Lamp tester............................................................................................................................43
4.6.2 Mercury collector ...................................................................................................................43
4.6.3 Face protection......................................................................................................................43
4.6.4 Gloves ...................................................................................................................................44
4.6.5 Torque screwdriver ................................................................................................................44
5Technical data .....................................................................................................................................45
5.1 General.........................................................................................................................................45
5.2 System specific.............................................................................................................................45
5.3 Control..........................................................................................................................................45
5.4 System specific.............................................................................................................................46
5.5 Time sequence diagram...............................................................................................................47
5.5.1 Normal conditions ..................................................................................................................47
5.5.2 UV warning and alarm ...........................................................................................................48
5.5.3 Lamp failure...........................................................................................................................49
5.5.4 No or stopped flow (with flow switch) .....................................................................................50
5.5.5 Water temperature warning and alarm...................................................................................51
5.5.6 Radiation chamber and/or control panel overheating .............................................................52
6Installation............................................................................................................................................53
6.1 Application examples ....................................................................................................................53
6.2 Mechanical installation..................................................................................................................54
6.3 Installation drawings .....................................................................................................................56
6.3.1 Vertical pipes .........................................................................................................................56
6.3.2 Horizontal pipes.....................................................................................................................57
6.4 Bypass installation ........................................................................................................................58
6.5 Corrosive water.............................................................................................................................59
6.6 Lamp socket assembly .................................................................................................................60
6.7 Lamp installation...........................................................................................................................61
6.8 Electrical installation .....................................................................................................................63
7Starting up a VGE Pro UV system .......................................................................................................65
7.1 Mains voltage................................................................................................................................65
7.2 Menu settings ...............................................................................................................................66
7.3 Water in the system ......................................................................................................................66
7.4 Cooling of the UV system..............................................................................................................66

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7.5 Start-up procedure ....................................................................................................................... 67
8Maintenance........................................................................................................................................ 68
8.1 Who can perform which actions.................................................................................................... 69
8.2 Maintenance schedule ................................................................................................................. 69
8.3 Quartz tube assembly .................................................................................................................. 70
8.4 Lamp replacement........................................................................................................................ 72
8.5 Cleaning the quartz tube .............................................................................................................. 73
8.5.1 Cleaning UV sensor (optional)............................................................................................... 75
8.6 Broken quartz tube....................................................................................................................... 75
8.7 Lamp breakage ............................................................................................................................ 76
8.8 Temperature sensor maintenance................................................................................................ 76
8.9 Fan............................................................................................................................................... 77
8.10 Decommissioning......................................................................................................................... 78
8.11 Problem solving............................................................................................................................ 79
8.12 Logbook ....................................................................................................................................... 83
8.13 Logbook example......................................................................................................................... 84
9Spare parts and maintenance schedule .............................................................................................. 85
9.1 Spare parts................................................................................................................................... 85
9.2 Spare parts VGE Pro MP irradiation chamber .............................................................................. 86
9.3 Spare parts VGE Pro MP control panel ........................................................................................ 87
9.4 Spare parts sets ........................................................................................................................... 88
9.5 Consumables ............................................................................................................................... 89
10 UV intensity limit value..................................................................................................................... 90
10.1 UV-intensity limit value table ........................................................................................................ 91
10.2 Capacity table based on average intensity ................................................................................... 92
10.3 Capacity table based on minimum intensity.................................................................................. 93
11 Drawings.......................................................................................................................................... 94
11.1 Dimensions .................................................................................................................................. 94
11.1.1 Irradiation chamber, dimensions............................................................................................ 94
11.1.2 Control panel, dimensions..................................................................................................... 95
11.2 Electrical diagram......................................................................................................................... 96
11.3 CE declaration............................................................................................................................ 115

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1 Introduction
Thank you for choosing and purchasing a VGE B.V. UV system.
Our UV systems are designed to reliably and safely treat your water for a long time with UV-C radiation. A
great deal of attention has also been paid to a service-friendly design so that it is easy for you as a user to
install and maintain the UV system.
Before you start installing the UV system in your water treatment process, you must first have carefully read
and understand the complete manual in order to use the system correctly and safely. Special attention must
be given to safety instructions and comments. You then check whether the delivery has arrived complete
and properly.
We wish you every success with the installation and use of your VGE Pro UV system!

VGEM000-GB192
Pag. 6/68 VGE International B.V. ●Ekkersrijt 4304 ●5692 DH Son Netherlands ●[phone] ●[e-mail] ●www.vgebv.nl
Installation & User Manual
1 Introduction
Thank you for choosing and purchasing a VGE International B.V. UV system.
Our UV systems are designed to reliably and safely treat your water for a long time with UV-C radiation. A
great deal of attention has also been paid to a service-friendly design so that it is easy for you as a user to
install and maintain the UV system.
Before you start installing the UV system in your water treatment process, you must first have carefully read
and understand the complete manual in order to use the system correctly and safely. Special attention must
be given to safety instructions and comments. You then check whether the delivery has arrived complete
and properly.
We wish you every success with the installation and use of your VGE Pro UV system!
VGEM000-GB192
VGE International B.V. ●Ekkersrijt 4304●5692 DH Son Netherlands ●[phone] ●[e-mail] ●www.vgebv.nl Pag. 7/68
Installation & User Manual
1.1 Company introduction
VGE B.V.
Nieuwe Eerdsebaan 26
5482 VS Schijndel
The Netherlands
Tel: + 31 88 222 1 999
Email: [e-mail]
Web: www.vgebv.com
www.vgepro.com
VGE B.V. is a prominent company focused on improving people’s lives through timely innovations.
As a manufacturer we provide high-quality UV-C equipment for the private, recreational and
industrial sectors. As a manufacturer of a unique range of UV-C disinfection systems, we provide
high-quality products and harmonious collaboration with customers from our newly build facility in
industry area Duin III Noord Schijndel the Netherlands. We’re proud to be a part of Holland’s top
technology region. We regularly introduce new products and we continuously improve our existing
products. Environmental friendliness and saving energy are major points of interest at VGE B.V.
Years of experience (since 1982) have resulted in technically advanced products that are used in
more than 70 countries around the globe.
VGE B.V. • Nieuwe Eerdsebaan 26 • 5482 VS Schijndel Netherlands • [phone] • [e-mail] • www.vgebv.com

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1.2 Our passion
Combination of our passion for water and technology
Clean and safe water is of vital importance. Sustainable developments in the field of water disinfection
is therefore an important theme worldwide. VGE B.V. is there as a producer of UV-C
systems of awareness. As a company, we are therefore focused on new, sustainable developments,
solutions and technologies in the field of water disinfection. We do this by combining our passion for
technology and knowledge of water, which results in high-quality products and innovations.
VGE Pro: professional water disinfection systems
The VGE Pro range consists of a complete range of industrial UV-C disinfection systems.
The devices ensure reliable and efficient water radiation. VGE Pro UV-C disinfection systems are the
finishing touch in your water irradiation installation; they ensure that the water is treated efficiently against
bacteria, viruses, protozoa, algae and fungi. It is essential that the UV-C system seamlessly connects to the
design and the other components of a water treatment system. When you choose VGE Pro UV-C, you
choose guaranteed quality at afair price.
What makes the VGE Pro UV-C systems unique?
- VGE Pro UV-C systems have a 316L stainless steel housing or a high quality HDPE housing;
- The lamp can be placed / replaced while the unit is under pressure (except for 3S / 3L / 8L);
- Each system is equipped with the possibility to visually check the irradiation chamber whether the UV
lamp (s) are (are) in operation;
- VGE Pro systems can be equipped with a UV-C sensor and/or temperature sensor;
- VGE Pro systems with low pressure UV lamps are equipped with the unique Smart Pin Technology
(S.P.T.) for easy and safe replacement/placement of the lamp without disconnecting the electrical
connection;
- VGE Pro systems with medium-pressure UV lamps in the are equipped with the unique Single-end
Bayonet Technology (S.B.T.) lamps, ensuring a safe and simple replacement/placement of the lamp
without disconnecting the electrical connection;
- Low pressure amalgam UV lamps have a high performance level in combination with a life expectancy of
16,000 hours;
- Our medium pressure UV lamps have a wide light spectrum and therefore many extensive applications,
are water temperature independent and have a long life expectancy of 9,000 hours!
- Single systems can handle a flow from 0.5 m³/h to 550 m³/h;
- It is possible to adjust the devices to your own specifications
Medium pressure UV lamp, Single-end Bayonet Technology (S.B.T.)

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1.3 Manual is intended for
This manual is intended for everyone who has to work with and with the VGE Pro UV system such as:
- Installation staff;
-Operating staff;
-Service staff.
All persons who wish to work on or with the VGE Pro UV system must have carefully read and understood
this manual before they can use the system in a correct and safe manner. Special attention must be given
to safety instructions and comments.

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1.4 Optical radiation
Light is essential for humans. However, in some cases employees may be exposed to too much "light"
during their work, which may damage eyes and/or skin. For this type of situation, the EU Directive
2006/25/EC on artificial optical radiation (1) is intended. This describes what effects can occur and what the
exposure limit values are. The term optical radiation includes the visible, ultraviolet and infrared spectrum.
The term light is a looser term that generally refers to the visible part of the optical spectrum.
Optical radiation is part of the family of electromagnetic radiation (EM radiation). The electricity network
emits EM-fields with a very large wavelength. If we shorten the wavelength, we end up with the long wave,
medium wave, short wave, ultra short wave (FM radio) on TV, GSM, microwave and radar. The following is
the optical area starting with the far infrared. After the infrared, the (fairly narrow) visible area follows,
followed by the ultraviolet, which cannot be seen with the human eye. After the hard UV-C, the optical area
and also the non-ionizing part of the EM-spectrum ends. This is followed by the ionizing region with X-ray,
gamma and cosmic radiation.
Source: Optische straling in arbeidssituaties
Praktische aspecten bij implementatie in Nederland van de EU-richtlijn betreffende de blootstelling aan bronnen van kunstmatige
optische straling
F.P. Wieringa, C.J.P.M. Teirlinck en J.W.A.M. Alferdinck
Review: prof. D. van Norren
30 juni 2006
TNO-Rapportnummer KZ/2005.190
(1) EU. 2006. Directive 2006/25/EC of the European Parliament and of the Council of 5 April 2006 on the minimum health and safety
requirements regarding the exposure of workers to the risks arising from physical agents (artificial optical radiation) (19th separate
Directive in the meaning of Article 16 (1) of Directive 89/391/EEC). Official Journal of the European Union.

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1.5 UV lamp types
UV lamps (ultraviolet) radiate optical radiation in, among others, the range between 200 nm and 400 nm on
which the name "UV lamp" is also based. Low pressure (incl. Amalgam) UV lamps produce UV radiation
with a wavelength of 253.7 nm where medium pressure UV lamps radiate at a wide spectrum of
wavelengths (see graph with spectral data). Depending on the type of UV lamp, energy is also emitted in
the visible area of the electromagnetic spectrum:
-Low pressure (LP) UV lamps: blue light (400 nm)
-Low pressure (LPHO) UV lamps: blue light (400 nm)
-Amalgam UV lamps: blue light (400 nm)
-Medium pressure (MP) UV lamps: white light (400 nm - 750 nm)
UV lamps contain a small amount of mercury that is responsible for the UV radiation produced.
A properly working UV lamp needs a certain operating temperature in order to function reliably and
efficiently, with the lamps used in the VGE Pro UV series these temperatures are as follows:
-Low pressure (LP) UV lamps: approximately 45 °C
-Low pressure (LPHO) UV lamps: approximately 45 °C
-Amalgam UV lamps: approximately 95 °C
-Medium pressure (MP) UV lamps: 600 °C -900 °C.
Spectral data of the medium pressure UV lamps:

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1.6 UV disinfection
For non-chemical disinfection of liquids, disinfection with UV-C radiation is a proven and reliable technology
that has been used since the beginning of the 20th century. From around the middle of the 20th century, the
application of UV disinfection on liquids has seen a sharp increase because it then became possible to
produce good quality UV-C lamps on a large scale. The discovery of the by-products produced by chemical
disinfection of water also led to a strong growth in the demand for UV-C radiation for the disinfection of
(drinking) water.
UV radiation (see also the section on optical radiation) can be divided into four main categories: UV-A, UV-
B, UV-C and vacuum UV. The UV-C spectrum (wavelength range of 200 to 280 nanometre) is the most
effective range for controlling microorganisms. UV-C radiation is capable of causing permanent damage to
microorganisms. Each type of microorganism requires a certain amount of UV-C energy (UV fluence, also
known as the UV dose) for the disinfection process to be successful. The microorganisms must be directly
and long enough exposed to UV-C radiation, so that the radiation can penetrate the cell wall of the
microorganism to damage the DNA (deoxyribonucleic acid).
Depending on the intensity of the UV-C radiation, it only takes a short time (in some cases a fraction of a
second) to penetrate the cell wall, irreparably damage the DNA and inactivate the microorganisms in the
water . This causes the reproductive mechanism of the microorganisms to be damaged and in some cases
even killed.
UV-C disinfection is a non-selective process, as is the case with certain chemical disinfection processes.
UV-C disinfection can be used against bacteria, viruses, fungi, yeasts, algae and (chlorine-resistant)
protozoa.

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1.7 Icons
This manual contains several comments with warnings that are marked with icons. Below the explanation of
the icons used.
Icon Status Description
Warning
Immediate danger to body and limbs. If the situation is not handled
correctly, there is a risk of death and/or personal injury. Damage to the
UV system can occur if the instructions are not properly followed.
Danger
Electrical danger.
Ensure that all metal parts of the VGE Pro UV installation are properly
grounded, in accordance with local guidelines and laws. Before carrying
out repairs or service work on the UV system, switch off the power at
the main switch or remove the plug from the socket.
Danger
Ensure proper grounding of the relevant metal parts in accordance with
local guidelines and laws.
Danger
Exposure to UV radiation (also short-term) can cause damage to the
skin and eyes. Avoid contact with direct and indirect UV radiation. Wear
protective, all-covering UV radiation blocking clothing to protect the skin
and wear a UV radiation blocking face mask to protect the face and
eyes.
Danger
Risk of burns.
Parts of the UV system and the UV lamps remain warm for a certain
time after the system has been switched off. Wait long enough to touch
these parts to prevent burns.
Attention
These comments provide information to help you work on or with the UV
system.
Attention
Danger to the environment.
The UV lamps contain mercury. Defective lamps must be processed by
a chemical waste radiation point.
Command
Wear UV-blocking face protection to prevent damage to eyes and skin.
UV

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Command
Wear UV-blocking eye protection to prevent eye damage.
Command
Use the supplied gloves to protect quartz tubes and lamps against
fingerprints and dirt that may burn in if the UV system is in operation.
Command
Wear protective clothing that blocks UV radiation to protect all skin
against UV radiation.

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2 Safety instructions
Be sure to read and understand the instructions and instructions in this section
carefully before the UV system is installed and commissioned.
2.1 Intended use
The VGE Pro UV systems have been developed for irradiating liquids with a low viscosity such as water.
Irradiating a liquid with UV radiation serves as disinfection, photolysis or as an activator of an AOP
(Advanced Oxidation Process). The VGE Pro UV systems are intended for the treatment of liquids that are
permeable to UV-C radiation.
The VGE Pro UV systems may not be used for applications other than those mentioned above.
The operational safety of a VGE Pro UV system is only guaranteed if it is used as intended for the specific
application. The VGE Pro UV system may only be used in accordance with the purpose specified in the
order and within the technical specifications of the relevant system. The VGE Pro UV systems may only be
used in non-standard applications after consultation with and with the written approval of VGE B.V .
Compliance with the intended use also includes reading this manual and complying with all instructions it
contains. In addition, all inspection and maintenance work must be carried out at the prescribed intervals.
The user of a VGE Pro UV system bears full and exclusive responsibility if this device is used for any use
that does not strictly and exclusively meet this intended use.
2.2 Safety instructions
VGE B.V. values great importance to safety when working with or on a VGE Pro UV system, safety
measures are therefore integrated in the design.
The safety instructions in this manual must be followed at all times, but they do not
affect the local and/or legally applicable safety measures and instructions.
The VGE Pro UV systems have been developed according to the latest state of the
art taking into account the applicable safety standards. However, if a UV system is
used by non-trained personnel or if the manual has not been fully read and
understood by operating personnel, there may be danger to the body and members
for the personnel or third parties concerned, and the UV system may also be
damaged.
Installation and maintenance as well as work that is not described in this manual
may only be carried out by trained and authorized technical personnel.
The relevant supervisor of the entire system is responsible for ensuring that only
trained and authorized personnel may work on and with the UV system within their
responsibility.
Trained and authorized technical personnel means:
- Installation: Technical staff trained and authorized by VGE B.V. or a
hydrotechnical engineer;

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- Operation: service staff who have received training and instruction from VGE B.V.
or an authorized service partner;
- Maintenance: Technical staff trained and authorized by VGE B.V.;
- Electrical work: authorized and qualified electrician.
UV-C radiation can damage the retina of your eyes and unprotected skin. Ensure
that you are not directly or indirectly exposed toUV radiation.
Everyone involved must be informed about the specific hazards associated with a
VGE Pro UV system.
Installation, maintenance and service work must be carried out by VGE B.V.
trained and authorized persons.
The metal control box and the irradiation chamber must be prohibited at all times
with the protective ground in compliance with local rules and laws.
If, while the UV lamp is switched on, the flow of the irradiation chamber is cut off for
any reason or if the irradiation chamber comes to dry completely or partially, the
irradiation chamber will heat up very quickly, which may result in burning symptoms
when touched. As standard, VGE Pro UV systems with medium pressure UV lamps
are equipped with a temperature-sensitive monitoring switch (bimetallic switch) that
moderately switches off the UC lamp (s) hardware in the event of overheating
(approximately 60 °C).
The maximum irradiation chamber temperature is 60 °C, damage can occur above
this temperature.
Correct operation of a VGE Pro UV system is only guaranteed if original spare parts
and components are used as described in this manual. If the instruction is not
followed, there is a risk of malfunction or damage to the UV system. The use of non-
original spare parts and components will void the warranty on the entire UV system.
Applying modifications, modifications, changes and / or extensions to a VGE Pro
UV-C system is not permitted without written permission from VGE B.V., this may
have consequences for the operation and safety of the UV-C system.
Ensure that materials that have been replaced or system parts are disposed of and
processed in an environmentally friendly manner in accordance with local and legal
regulations.
2.3 Environmental conditions
For the installation, commissioning and use of a VGE Pro UV system, the following points must be
observed and followed:
- protect against rain, direct sunlight and frost;

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-do not use outside;
-the environment must be free of corrosive and/or explosive gases or gas mixes, steam, condensation,
dripping liquids, salt-containing air and dust;
-the ambient temperature must not be lower than +5 °C and higher than + 40 °C;
-the relative humidity must not exceed 95 % and must not be condensing;
-the UV system must not be exposed to shocks and vibrations;
-the UV system must not be exposed to magnetic and/or electrostatic fields and not to ionizing radiation;
-the fluid pressure in the irradiation chamber must not exceed the maximum pressure specified in the
technical specifications;
-the irradiation chamber must not be exposed to pressure surges of liquid (also known as water hammer);
-ensure that the environment of the UV system is clean and sufficiently lit.

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2.4 Safety instructions on the UV-system
Everyone who is involved in working on or with the UV system must be informed of the dangers that may
occur.
The following safety instructions and / or symbols are provided on the irradiation chamber and on / in the
control box.
On the irradiation chamber:
Attentie!
Vorsicht!
Attention!
•Lees de handleiding voor installatie, gebruik en onderhoud voor meer
informatie!
•Schakel de spanning af voordat u aan onderhoud begint en/of de unit opent!
•Sluit de bestralingskamer af van de water toe-en afvoer en maak deze
drukvrij voor begin van het onderhoud!
•Het oppervlak en UV-lamp kunnen heet zijn!
•Bij ingeschakelde UV-lamp(en) de bestralingskamer volledig met water
doorstromen!
•UV-licht is schadelijk voor ogen en huid!
•In geval van toepassing in openbare zwembaden mag de UV-desinfectie
alleen als aanvullende desinfectie gebruikt worden, gebruik in combinatie met
een goedgekeurd desinfectie chemicaliën voor de vereiste restconcentratie!
•Lesen Sie das Handbuch vor Installation, Bedienung und Wartung für weitere
Informationen!
•Schalten Sie die Stromversorgung aus, bevor Sie mit der Wartung beginnen
und/oder das Gerät öffnen!
•Schließen Sie die Bestrahlungskammer von der Wasser Zu-und Abfuhr und
machen Sie sie druckfrei, bevor Sie mit der Wartung beginnen!
•Die Oberfläche und UV-Lampe können heiß sein!
•Bei Eingeschaltetem UV-Strahler der Bestrahlungskammer Komplet mit
Wasser durchströmen!
•UV-Licht ist schädlich für Augen und Haut!
•Bei Verwendung in öffentlichen Schwimmbädern darf die UV-Desinfektion nur
als zusätzliche Desinfektion verwendet werden. Verwenden Sie sie in
Kombination mit einer zugelassenen Desinfektionschemikalie für die
erforderliche Restkonzentration!
•Read the manual before installation, use and maintenance for more
information!
•Switch off the power before you start maintenance and/or open the unit!
•Close the irradiation chamber from the water supply and drain and make it
pressure-free before starting maintenance!
•The surface and UV lamp may be hot!
•When the UV lamp (s) is switched on, water flow through the complete
irradiation chamber must be ensured!
•UV light is harmful to eyes and skin!
•In case of use in public swimming pools, UV disinfection may only be used as
additional disinfection, use in combination with an approved disinfection
chemical for the required residual concentration!

VGE B.V. • Nieuwe Eerdsebaan 26 • 5482 VS Schijndel Netherlands • [phone] • [e-mail] • www.vgebv.com VGEM005-GB190
Pag. 19/116
Installation & User Manual
On the control panel:
Attentie!
Vorsicht!
Attention!
Voor het openen van de besturingskast de hoofdschakelaar uitschakelen!
Vor dem Öffnen des Steuerschrankes den Hauptschalter ausschalten!
Before opening the control panel switch off the main switch!
In the control panel:
Attentie!
Vorsicht!
Attention!
Bij uitgeschakelde hoofdschakelaar kunnen er externe vreemde spanningen
aangesloten zijn!
Auch beim ausgeschaltetem Hauptschalter können extern angeschlossen
Fremdspannungen vorhanden sein!
Other external voltages may be present when the main switch is switched off!
Make sure that the safety instructions are always and remain legible and easy to
read!
2.5 Handling of UV lamps and quartz sleeves
The VGE Pro MP UV systems are equipped with medium pressure UV lamps and quartz tubes, the quartz
parts must be clean when they are put into operation.
If a UV lamp comes in contact with the skin, traces of grease remain on the lamp. When the UV lamp is
switched on, the traces of grease that remain behind block the light that wants to shine out of the lamp.
Because light is converted to heat, it will become very hot at the location of the grease (or other
contamination) and the lamp will burn out at this location.
To prevent the UV lamps and clean quartz tubes from being grabbed with bare hands, a set of white fabrics
and lint-free gloves are included with every delivery of a new UV system.
The supplied gloves are intended to prevent UV lamps and quartz tubes from
remaining clean. These gloves offer no protection against cuts due to breakage of a
UV lamp or quartz tube.
Grasp UV lamps only at the ceramic parts to prevent contamination of the quartz!

VGE B.V. • Nieuwe Eerdsebaan 26 • 5482 VS Schijndel Netherlands • [phone] • [e-mail] • www.vgebv.com
VGEM005-GB190
Pag. 20/116
Installation & User Manual
2.6 Quartz tube breakage
To protect the UV lamps from the water, they are positioned in quartz tubes in the irradiation chamber. To
ensure that the UV-C light emitted by the lamps is radiated in the liquid to be treated with minimal losses,
high-quality quartz tubes have been used. Quartz tubes should be handled with care and should not be
exposed to large forces due to the risk of breakage.
During service work with quartz tubes, protective gloves and eye protection (preferably a face mask) must
be worn to prevent possible injury.
The quartz tubes built into the irradiation chamber are robust and can handle high water pressures.
However, there are a number of reasons why quartz tubes can break during the UV-C treatment process:
-The water pressure is higher than the specified maximum pressure for the irradiation chamber;
-Water hammer, pressure change in a very short time;
-Fixed parts/objects that are led through the irradiation chamber with the water;
-Overheating of the irradiation chamber;
-Mechanical vibrations of the pipe network in which the irradiation chamber is mounted;
-At high water flow rates through the irradiation chamber, possibly causing vibrations due to cavitation.
If a quartz tube is damaged or broken, the UV system must be switched off by the main switch on the front
of the control panel, switch it off and lock it to prevent unintentional switching on of the installation. Stop the
flow of the irradiation chamber by turning off the pump and/or closing valves in front of and behind the UV
irradiation chamber and draining the water from the irradiation chamber.
Follow the instructions in this manual for removing the quartz tube(s) and opening the irradiation chamber
and carefully remove any possible quartz tube remains. Carefully follow the instructions for rebuilding the
irradiation chamber and starting the process.
Warning!
Broken quartz tube parts can be very sharp and should not end up in the process
water. The user of the UV installation must therefore take measures to ensure, in
the event of a quartz tube break, that quartz tube parts cannot cause damage if they
end up in the process water.
If a quartz tube (or several) in a UV system cracks or breaks, the quartz tube and
the relevant UV lamp connector will be filled with water. The speed with which this
happens depends on the water pressure and water supply. Since the UV-lamp
connector cannot stop the water, water will flow out of the UV system. The amount
depends on the water pressure and water supply, which means that the space
where the UV system is mounted can be filled with water.
That is why we recommend the area where the UV system is located:
-regularly check (for example daily) for water;
-the UV system to be installed between 2 automatically controlled valves that are
automatically closed in the event of a fault message from the "Comfort" control
UV system;
-provide the room with a monitoring system that can register water on the floor
with a reporting system and/or pump connected to it.