Sioux Tools 1309 Operation manual

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Form Z363
Date 2-01/C
Page 1 of 4
INSTRUCTIONS & PARTS LIST FOR
1309 AIR JIG SAW
Printed In U.S.A.
AIR SUPPLY
The efficiency and life of this tool depend on the proper supply of clean, dry, lubricated air at
about 90 lbs. P.S.I., although higher or lower pressures may be used. The use of an air line
filter, pressure regulator and lubricator is recommended.
Before connecting the tool, blow the air line to remove water and dirt which may have accumu-
lated. This is especially important for a new line or when the line has not been used for some
time.
HOSE AND HOSE CONNECTION
The air supply hose is 3/8" I.D. If extension hose is necessary, use 1/2" hose, with couplings
not less than 3/8" I.D.
LUBRICATION
An oil supply to the air motor is important. SIOUX air line lubricators are recommended. Adjust
to deliver 2 drops of SIOUX Air Motor Oil No. 288 per minute. When air line lubricator is not
used, place 10-15 drops of SIOUX No. 288 oil into the air inlet twice daily.
If saw head had been disassembled for service, use SIOUX #1198 Grease (1 oz.) when
assembling and coat all internal parts with grease.
OPERATION OF THE AIR POWER UNIT
The tool is equipped with a speed control located in the housing on the opposite side of the
lever. The speed control is turned by using the Allen Wrench (4mm or 5/32") supplied with the
saw.
OPERATION OF THE SAW HEAD
The jig saw has a stroke length of 1" and the cutting capacity is as follows: Wood—2 3/8",
Steel—1/4", Soft Metal—3/4", Hard Aluminum—3/8" and Ceramic—3/8".
See the placard on the side of the saw head for orbital setting for various materials. Use “0”
setting when plunge cutting.
When inserting the saw blade, be sure the blade is properly seated in the support roller. To
insert or remove a blade, lift the blade release lever at the front of the head. Use only blades
approved for use in Fixtec saws.
Important: The support roller and holder should be oiled periodically.

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FURNISH CATALOG, SERIAL, AND MODEL NUMBER
WHEN ORDERING PARTS
PARTS LIST FOR 1309 AIR JIG SAW
Fig. Part
No. No. Description
Fig. Part
No. No. Description
*Order Quantity As Required
45. 72451 Thrust Piece
46. 66929 Screw—Cap
47. 66926 Collar—Supporting Ass’y (Includes Figs. 48-52)
48. 66904 Support
49. 66907 Nut
50. 66912 Roller—Collar
51. 66923 Bushing
52. 66894 Screw
53. 66910 Decal
54. 66932 Pin
55. 66908 Plug
56. 66913 Gasket
57. 66911 Bearing
58. 66915 Plate
59. 66897 Arm—Rocker
60. 66896 Plate—Balance (2*)
61. 66895 Ass’y—Gear
64. 66931 Washer
65. 66928 Ring—Retaining
66. 66935 Screw (2*)
67. 66920 Retainer
68. 66919 Retainer
69. 66924 Ass’y—Plunger
70. 66905 Collar
71. 66921 Spring (2*)
72. 66922 Washer
73. 66916 Spring
74. 66903 Cover—Gear Housing
75. 66901 Base—Handle
76. 66935 Screw (2*)
77. 66902 Cover—Handle
78. 66900 Bracket
79. 66906 Lever
80. 66934 Screw
81. 66917 Guard—Blade
82. 66883 Plug
83. 68390 Screw
Not Shown:
66882 Nameplate
72440 Guard—Anti-splinter
1376 Hose—Leader
63355 Hose—Exhaust
67790 Shoe—Cover
1. 54837 Adapter—Inlet
2. 21541 Ring—Retaining
3. 30463 Screen
4. 14312 Ring—“O”
5. 14193 Cover—Housing
6. 66344 Ass’y—Pin
7. 63258 Lever—Ass’y
8. 40116 Material—Silencing
9. 14333 Ring—“O”
10. 64198 Body—Valve
11. 14290 Ring—“O” (3*)
12. 63241 Ass’y—Valve
13. 21401 Spring
14. 64199 Valve—Speed Control
15. 21795 Ring—Retaining
16. 66799 Housing and Flange
17. 07633 Screw (2*)
18. 06610 Screw (2*)
19. 35234 Washer (2*)
20. 66881 Nut
21. 66807 Ass’y—Motor
22. 21491 Ring—Retaining
23. 10253 Bearing—Ball
24. 10552 End Plate—Rear
25. 63527 Vane (Set of 3)
26. 66798 Rotor
27. 64057 Cylinder
28. 64059 End Plate—Front
29. 44488 Spacer
30. 10257 Bearing—Ball
31. 68034 Nut
32. 64201 Retainer—Motor
33. 10259 Bearing
34. 64194 Ring—Tolerance
35. 66937 Case—Gear (Includes Figs. 36-42, 47, 53, 54)
36. 66909 Retainer
37. 66899 Bracket—Air Nozzle
38. 66930 Pin—Dowel
39. 66914 Lever
40. 66898 Shaft—Cam
41. 72419 Pin—Dowel
42. 66925 Rod
43. 72441 Key
44. 72450 Plate—Grounding
‘X’ Option Remote Exhaust

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Printed In U.S.A.
GENERAL SAFETY INSTRUCTIONS
FOR AIR TOOLS
1. KEEP WORK AREA CLEAN: Cluttered areas and benches invite accidents.
2. AVOID DANGEROUS ENVIRONMENT: Keep work-area well lit,
3. KEEP CHILDREN AWAY: All visitors should be kept safe distance from work area.
4. STORE IDLE TOOLS: When not in use, tools should be stored in dry, high or locked-up
place-out of reach of children.
5. DON’T FORCE TOOL: It will work best and safest at the designed rate.
6. RIGHT TOOL USE: Don’t force small tool to do the job of a heavy-duty tool.
7. WEAR PROPER APPAREL: No loose clothing or jewelry to get caught in moving parts.
8. USE SAFETY GLASSES: Use safety glasses with most tools. Also face or dust mask if
it is a cutting operation.
9. SECURE WORK: Use clamps or vise to hold work. It’s safer than using your hand and it
allows freedom of both hands to hold tool.
10. DON’T OVERREACH: Keep proper footing and balance at all times.
11. MAINTAIN TOOLS WITH CARE: Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
12. DISCONNECT TOOLS: When not in use: before servicing; when changing accessories
such as blades, bits, cutter, etc.
13. REMOVE ADJUSTING KEYS AND WRENCHES: Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it on.
14. CAUTION: The use of an accessory with this tool not provided or specified by SIOUX
TOOLS may be hazardous.