SIP 01953 User manual

16
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
Ref: 251012
FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: 01509500400
EMAIL: sales@sip-group.com or technical@sip-group.com
www.sip-group.com
1
12” Disc Sander
Please read and fully understand the instructions in
this manual before operation. Keep this manual
safe for future reference
01953

2
15
DECLARATION OF CONFORMITY
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
12” Disc Sander - SIP Pt. No. 01953
Conforms to the requirements of the following directive(s), as indicated.
2006/95/EC Low Voltage Directive
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
2002/95/EC ROHS Directive
Signed: …………………………………...
Mr P. Ippaso - Director - SIP (Industrial Products) Ltd
Date: 21/07/2012.

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PARTS LIST
Ref No. Description SIP Part No.
1 Sanding Pad (12") 06896
2 Main Casting WD01-00135
3 Motor WD01-00136
4 Key WD01-00137
5 Brake WD01-00138
6 Brake Frame WD01-00139
7 Pin WD01-00140
8 Handle WD01-00141
9 Spring WD01-00142
10 Washer WD01-00143
11 Screw WD01-00144
12 Cap Head Bolt WD01-00145
13 Table Trunnion WD01-00146
14 Angle Guide WD01-00147
15 Screw WD01-00148
16 Table Angle Lock WD01-00149
17 Extraction Hood WD01-00150
18 Extraction Adaptor WD01-00151
19 Main Table WD01-00152
20 Mitre Gauge WD01-00153
21 Screw WD01-00154
22 Washer WD01-00155
23 Rubber Foot WD01-00156
24 Nut WD01-00157
25 Disc WD01-00158
26 Angle Pointer WD01-00159
27 Screw WD01-00160
3
CONTENTS
Page No. Description
3 Contents
4 General Safety Instructions
6 Specific Safety Instructions
7 Electrical Connection
8 Guarantee
8 Technical Specifications
9 Getting to Know Your Sander
10 Assembly Instructions
11 Operating Instructions
12 Maintenance
13 Exploded Drawing
14 Parts List
15 Declaration of conformity

4
GENERAL SAFETY INSTRUCTIONS
IMPORTANT: Please read the following instructions carefully, failure to do so could
lead to serious personal injury and / or damage to the Disc sander.
When using your disc sander, basic safety precautions should always be followed to
reduce the risk of fire, electric shock, personal injury and / or damage to the disc
sander. Read all these instructions before operating the disc sander and save this user
manual for future reference.
SIP recommends that this disc sander should not be modified or used for any applica-
tion other than that for which it was designed. If you are unsure of its relative applica-
tions do not hesitate to contact us and we will be more than happy to advise you.
The sander is only designed for sanding wood or wood composites - It is not designed
for sanding metals.
KNOW YOUR DISC SANDER: Read and understand the owner's manual and labels af-
fixed to the disc sander. Learn its applications and limitations, as well as the potential
hazards specific to it.
DO NOT USE THE DISC SANDER IN DANGEROUS ENVIRONMENTS: Do not use your disc
sander in damp or wet locations, or expose it to rain. Always provide adequate space
around the disc sander.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area.
STAY ALERT: Always watch what you are doing and use common sense.
DISCONNECT THE DISC SANDER FROM THE MAINS SUPPLY: When not in use.
DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead it to remove the plug from
the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the
mains lead is damaged, it must be replaced by the manufacturer or its service agent
or a similarly qualified person in order to avoid unwanted hazards.
HAVE YOUR DISC SANDER REPAIRED BY A QUALIFIED PERSON: The disc sander is in ac-
cordance with the relevant safety requirements. Repairs should only be carried out by
qualified persons using original spare parts, otherwise this may result in considerable
danger to the user.
DANGER! Check that the disc sander is in sound condition and good working order.
Take immediate action to repair or replace damaged parts.
USE RECOMMENDED PARTS ONLY - Unapproved parts may be dangerous and will
invalidate the warranty.
WARNING! Only operate on a level and stable surface.
WARNING! Do not allow untrained persons to operate the machine and do not oper-
ate the machine without all covers etc. correctly fitted.
WARNING! RISK OF ELECTRIC SHOCK. Do not expose the disc sander to water spray,
rain, dripping water or moisture of any kind.
Do not move or handle the machine when it is running.
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EXPLODED DRAWING

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MAINTENANCE
There is very little mechanical maintenance that can be carried out on the machine.
Most prudent maintenance is preventative and concerned with keeping the machine
clean.
Inspect and remove all dust / resin build ups, pay particular attention to keeping the
area around the motor clear of any dust build ups.
Remove the sanding disc guard and remove any build ups and clean them thor-
oughly to allow the dust to travel over their surfaces smoothly.
To replace the sanding disc:
Remove the main table following the instructions on page 10 in reverse.
Remove the old sanding disc and clean any residue from the cast disc.
Remove the self adhesive backing from the new disc, line it up with the cast
disc and press to secure.
Replace the main table.
5
GENERAL SAFETY INSTRUCTIONS….cont
Do not leave the machine unattended when in use. Switch the machine off and
unplug from the mains supply before leaving the work area.
Do not allow children or animals near the disc sander, particularly when in use.
Ensure that the disc sander is correctly turned off when not in use and store in a safe,
dry area, out of reach of children.
Do not unplug the disc sander to switch it off - always use the on/off switch.
Never stand on the disc sander.
DO NOT dismantle or tamper with the disc sander, as this may be dangerous and will
invalidate the warranty.
Always ensure that the disc sander is turned off and that the mains lead is removed
from the supply during all cleaning and maintenance procedures, and when
changing the sanding disc.
WARNING: Risk of Electric Shock!
Use only the electrical power (voltage and frequency) specified on the model plate
of the disc sander. If in doubt contact the manufacturer.
Use only a three-prong, grounded supply outlet.
ALWAYS unplug the disc sander when not in use.
Always wear approved eye protection.
Always wear respiratory protection.
it is advisable to ensure the operator as well as those in the area wear ear protection,
particularly during extended periods of use.
Never wear gloves, neck-ties, jewellery or loose clothing, and always contain long
hair during operation.
Support the work-piece with the mitre gauge, backstop or worktable.
Maintain 1/16” maximum distance between table and sanding disc.
Avoid kickback by sanding in accordance with the directional arrows.
Always mount the sander securely on a firm level surface.
If a problem with the disc sander is experienced, or if the mains lead or plug become
damaged, discontinue operation immediately and contact your distributor for repair.
If the disc sander is used in a place of work all rules and laws etc. relating to the use of
portable electrical appliances should be followed.

6
SPECIFIC SAFETY INSTRUCTIONS
CAUTION: The warnings and cautions mentioned in this user manual can not cov-
er all possible conditions and situations that may occur. It must be understood by
the operator that common sense and caution are factors which cannot be built
into this product, but must be applied.
When using the sander always ensure the operator as well as those in the
area wear eye protection.
Sanding operations will cause dust to become airborne with the potential to be
highly toxic; always wear a face mask during these operations, as well as ensuring
the area is well ventilated. It is also highly recommended to use a dust collector to
reduce airborne particles.
When using this sander, it is advisable to ensure the operator as well as
those in the area wear ear protection, particularly during extended periods
of use.
Safety Symbols Used Throughout This Manual.
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
Operational Safety.
11
OPERATING INSTRUCTIONS
On / Off (NVR) Switch:
Once fully assembled and adjusted, and all safety precautions have been followed;
the sander is ready to be run.
Your SIP 12” Disc Sander is fitted with a safety NVR (No Volt Release) switch. This means
that if power is cut to the sander (such as in a power failure); the motor will not start to
run once the power is returned without the operator following the above instructions to
restart the sander.
To start the sander - press the green (I) button.
To stop the sander - press the red (0) button.
Setting The Angle Of The Table:
The table may be set at any angle from 0°-45°.
Loosen the 2 x angle locks (11) - 1 either side of the sander.
Set the table to the desired angle, as shown on the angle scale.
Tighten the angle locks securely to lock the table in position.
Using The Mitre Gauge:
The mitre gauge can be used to support the work-piece during sanding operations,
and aid when sanding specific angles, and can also, in conjunction with the main
table, be used to perform compound sanding operations.
To adjust the angle of the mitre gauge:
Unlock the locking screw and set according to the scale.
Re-tighten to secure the angle.
Rubber Feet:
If desired, the rubber anti vibration feet on the base can be removed and the unit be
secured permanently to a bench, or similar by means of four screws / bolts and wash-
ers etc.
ASSEMBLY INSTRUCTIONS….cont

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ASSEMBLY INSTRUCTIONS
Ensure that all nuts and bolts are securely fastened.
After unpacking the disc sander, check all of the contents to ensure that there is no
damage which may have been caused during transit.
Contact your distributor immediately if any damage is visible - NEVER put the sander
into operation until any damaged items have been repaired or replaced.
Assembly:
secure the work-table to its mountings by means of the two angle locking handles
(11) ensuring that there is a clear gap between the sanding disc and the main ta-
ble.
Next, fit the mitre gauge, if required, by sliding it into the channel provided on the
work-table.
Fit the dust extraction hose to the extraction hood by simply pushing them togeth-
er, then either connect to the supplied dust bag or an independent dust collector.
Extraction Hood
Dust Extraction Hose
Angle Locking Handles
Mitre Gauge
7
ELECTRICAL CONNECTION
WARNING! It is the responsibility of the owner and the operator to read, understand
and comply with the following:
You must check all electrical products, before use, to ensure that they are safe.
You must inspect power cables, plugs, sockets and any other connectors for wear or
damage.
You must ensure that the risk of electric shock is minimised by the installation of appro-
priate safety devices; A residual current circuit Breaker (RCCB) should be incorporated
in the main distribution board. We also recommend that a residual current Device
(RCD) is used. It is particularly important to use an RCD with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a
qualified electrician.
Connecting to the power supply:
This SIP sander is fitted with a standard 230v ~ 13 amp type plug. Before using the
machine, inspect the mains lead and plug to ensure that neither are damaged. If
any damage is visible have the machine inspected / repaired by a suitably qualified
person. If it is necessary to replace the plug a heavy duty impact resistant plug would
be preferable.
The wires for the plug are coloured in the following way:
Yellow / green Earth
Blue Neutral
Brown Live
As the colours of the wires may not correspond with the markings in your plug, pro-
ceed as follows: The wire which is coloured blue, must be connected to the terminal
marked with N or coloured black. The wire which is coloured brown, must be connect-
ed to the terminal, which is marked L or coloured red. The wire which is coloured yel-
low / green should be connected to the terminal which is coloured the same or
marked
Always secure the wires in the plug terminal carefully and tightly. Secure the cable in
the cord grip carefully.

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Part Number 01953
Input Voltage 230v ~ 50hz
Power 550 watts
Speed 1400 rpm
Table Size 440 mm x 150 mm
Disc Ø 12”
Net Weight 34 Kg
GUARANTEE
TECHNICAL SPECIFICATIONS
Guarantee:
This SIP disc sander is covered by a 12 month parts and labour warranty covering fail-
ure due to manufacturers defects. This does not cover failure due to misuse or operat-
ing the sander outside the scope of this manual - any claims deemed to be outside
the scope of the warranty may be subject to charges Including, but not limited to
parts, labour and carriage costs. Consumable items such as fuses and sanding discs
are not covered by the warranty.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
Proof of purchase will be required before any warranty can be honoured.
Note: Proof of purchase will be required before any warranty can be hon-
oured.
9
GETTING TO KNOW YOUR SANDER
Ref. No. Description Ref. No. Description
1. Motor 7. Extraction Hood
2. Disc Brake 8. Mitre Gauge
3. Abrasive Disc 9. Angle Scale
4. Main Table 10. Angle Pointer
5. Dust Extractor 11. Angle Locking Handle
6. Dust bag 12. On/Off (NVR) Switch
1 2 3 4
5
6
10 9 8 7
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