SIP 06777 User manual

16
FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR
SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Ref: 071113
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip and
place into the appropriate recycling bin.
1
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
06777
6” Palm Sander

2
15
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
6” Air Sander - SIP Part. No. 06777
Conforms to the requirements of the following directive(s), as indicated.
2006/42/EC Machinery Directive
Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 25/02/2013.
And the relevant harmonised standard(s)
DECLARATION OF CONFORMITY

14
PARTS LIST
Ref No. Description SIP Code Ref No. Description SIP Code
1. Air inlet AI05-00617 27. Washer AI05-00643
2. Steel ball AI05-00618 28. Cylinder AI05-00644
3. Spring AI05-00619 29. O-ring AI05-00645
4. Valve speed regulator AI05-00620 30. Vein AI05-00646
5. O-ring AI05-00621 31. Rotor AI05-00647
6. Snap retainer AI05-00622 32. Washer AI05-00648
7. Bolt AI05-00623 33. Bolt AI05-00649
8. Muffler cover AI05-00624 34. Cylinder front plate AI05-00650
9. Muffler cover Inlet AI05-00625 35. Ball bearing AI05-00651
10. O-ring AI05-00626 36. Washer AI05-00652
11. Valve stem seat AI05-00627 37. Key AI05-00653
12. O-ring AI05-00628 38. Balancer shaft AI05-00654
13. O-ring AI05-00629 39. Bolt AI05-00655
14. O-ring AI05-00630 40. Ball bearing AI05-00656
15. Valve Stem AI05-00631 41. Retainer ring AI05-00657
16. Spring AI05-00632 42. Ball bearing AI05-00658
17. Pin AI05-00633 43. Dustproof mat AI05-00659
18. Pin AI05-00634 44. Bearing washer AI05-00660
19. Trigger AI05-00635 45. Retainer ring AI05-00661
20. Rubber grip AI05-00636 46. Lock nut AI05-00662
21. Housing AI05-00637 47. Gasket AI05-00663
22. Bolt AI05-00638 48. Gasket AI05-00664
23. Gasket AI05-00639 49. Bolt AI05-00665
24. Pin AI05-00640 50. Airproof cap AI05-00666
25. Ball bearing AI05-00641 51. Cover AI05-00667
26. Cylinder end plate AI05-00642 52. Sanding pad AI05-00668
3
Page No. Description
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
6. Contents and Accessories
7. Getting to Know Your Air Sander
8. Technical Specifications
8. Guarantee
9. Operating Instructions
11. Maintenance Instructions
12. Troubleshooting
13. Exploded Drawing
14. Parts List
15. Declaration of Conformity
CONTENTS

4
When using your sander, basic safety precautions should always be followed to re-
duce the risk of personal injury and / or damage to the sander.
Read all of these instructions before operating the sander and save this user manual
for future reference.
The sander should not be modified or used for any application other than that for
which it was designed.
This air tool is designed to be used as a hand held, hand controlled tool for sanding
operations or similar.
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you.
Always operate the sander safely and correctly.
KNOW YOUR SANDER: Read and understand the owner's manual and labels affixed to
the sander. Learn its applications and limitations, as well as the potential hazards spe-
cific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area; never allow untrained persons
to operate the sander.
STAY ALERT: Always watch what you are doing and use common sense.
HAVE YOUR SANDER REPAIRED BY A QUALIFIED PERSON: The sander is in accordance
with the relevant safety requirements. Repairs should only be carried out by qualified
persons using original spare parts, otherwise this may result in considerable danger to
the user and void the warranty.
DANGER! Check that the sander is in sound condition and good working order; take
immediate action to repair or replace damaged parts.
DO NOT dismantle or tamper with the sander, as this may be dangerous and will inval-
idate the warranty.
SAFETY INSTRUCTIONS
IMPORTANT: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the air
sander.
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Note: Supplementary information.
13
EXPLODED DRAWING

12
PROBLEMS POSSIBLE CAUSES REMEDIES
Tool runs at normal speed
but struggles under load.
Motor parts worn.
Vanes sticking in air motor
Check / have the parts checked and re-
pair / replace as necessary.
Check and clean / replace motor vanes.
NOTE: Heat usually indicates insufficient
grease in gears. Severe operating condi-
tions may require more frequent lubrica-
tion.
Tool runs slowly. Air flows
slightly from exhaust.
Inlet filter restricted.
Motor parts jammed with
dirt particles.
Air flow blocked by dirt.
Air regulator in closed posi-
tion .
Check air inlet filter for blockage.
Pour air tool lubricating oil into air inlet,
operate tool in short bursts quickly reversing
rotation back and forth where applicable.
Repeat above as needed. If this fails return
to service centre.
Adjust the air regulator.
Tools will not run. Air flows
freely from exhaust.
One or more motor vanes
stuck due to material build
up.
Pour air tool lubricating oil into air inlet,
operate tool in short bursts quickly reversing
rotation back and forth where applicable.
Tap motor housing gently with plastic mal-
let.
Disconnect supply; Free motor by rotating
drive shank manually where applicable
If tool remains jammed return to service
centre.
Tool will not shut off.
‘O’ rings throttle valve dis-
lodged from seat inlet
valve.
Replace ‘O’ ring or return to service centre.
Note: Repairs should be carried out by a qualified person.
The following form lists the common operating issues with problems and solutions.
Please read the form carefully and follow it.
If any of the following symptoms occurs during your operation, stop using the tool immediately, or serious
personal injury could result. Only a qualified person or an authorised service centre should perform repairs
of the tool. Disconnect from the air supply before attempting repairs or adjustments. When replacing O-
rings etc. lubricate with air tool oil before assembly.
TROUBLESHOOTING
5
If a problem with the sander is experienced or suspected stop using the sander im-
mediately and contact your distributor for repair.
Regularly inspect and lubricate the sander, ensuring that it is in good working order
and condition.
Always ensure that the work area is clean and tidy, free from unrelated materials and
has adequate lighting.
Clean and stow the sander correctly.
DO ensure that only compressed air is used to supply the air tool.
The compressed air supply MUST be at a suitable regulated pressure. Pipe work, reg-
ulators, hoses, isolation valves and connection devices MUST be suitable for the in-
tended application correctly installed and maintained in good condition by a com-
petent person.
Appropriate Personal protective equipment MUST be worn and MUST be designed to
protect against all hazards created. Severe permanent injury can result from using
inappropriate or insufficient protective equipment - eyes in particular are at risk.
Long hair MUST be tied back; loose clothing MUST NOT be worn. There is a severe risk
of these being drawn in or trapped by the moving parts of the air tool.
Open or damaged compressed air lines present a significant ‘whip’ hazard; isolate
the problem hose from the air supply and repair / replace the hose immediately.
This air tool is electrically conductive DO NOT allow it to come into contact with any
source of electrical supply.
After use wait for the air tool to STOP completely before putting it aside.
When putting the air tool aside you MUST ensure that it placed in a stable position. To
avoid inadvertent operation DO NOT place the air tool where it can be knocked or
moved accidentally either directly or by the air connection hose.
If the air tool is not required or the air supply is interrupted, disconnect the air tool
from the air supply and place in secure storage to prevent unauthorised use.
Ensure the air valve (or trigger / throttle) is in the “off” position before connecting the
sander to the air supply.
Disconnect the sander from the air supply before making adjustments, changing
sander bits etc. and before servicing the tool.
Always keep your air tool clean and lubricated. Daily lubrication is essential to avoid
internal corrosion and possible failure.
Do not overload the tool. Allow the tool to operate at its optimum speed for maxi-
mum efficiency.
Do not increase the air pressure above the manufacturers recommended level, as
excessive pressure can cause the tool casing to split. This can also create excessive
wear on moving parts and possible failure.
Always ensure that the work-piece is firmly secured leaving both hands free to control
the sander.
Always wear safety goggles or glasses during operation.
Do not wear watches, rings, bracelets or loose clothing when using air tools.
SAFETY INSTRUCTIONS….cont

6
CAUTION: The warnings and cautions mentioned in this user manual can not
cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which can-
not be built into this product, but must be applied.
We recommend wearing ear protection - particularly during extended
periods of operation.
We recommend wearing a face mask or respiratory equipment when
using any air tool; particularly during drilling, sanding, grinding, sawing or
other operations likely to cause airborne particles.
Always wear approved safety goggles / glasses when using or maintain-
ing any air tool, everyday eyeglasses have only impact resistant lenses,
they are not safety glasses.
Note: If any of the above are missing or damaged, contact your distributor
immediately.
6” Sander Instruction Manual Quick Coupler (Euro type)
Wrench Small Bottle of Oil
SAFETY INSTRUCTIONS….cont
CONTENTS AND ACCESSORIES
Use as light weight a hose as possible from the tool to the wall or compressor cou-
pling.
In the interests of safety and possible damage to the machine/operator, always en-
sure that the sander has stopped before putting it down after use.
Always ensure that the accessories such as sanding discs / pads are rated / de-
signed for use with this sander as well as the required application, and are correctly
and securely fastened before connecting the tool to the air supply.
Do not carry or move the air sander by its air hose.
Never allow the tool to come into contact with harsh solvents such as petrol.
11
DO NOT use the tool if it is, or has parts that are worn, damaged or missing; re-
move from service and have the parts repaired / replaced using original spare
parts.
Ensure that the air tool is lubricated with an inline lubricator or daily with a few
drops of air tool oil dripped into the air inlet.
Clean the air tool after each use.
Check hose and fittings for wear or damage before each use.
Drain the air tank / receiver of the compressor daily; Water in the air line will
damage the sander.
In the event that it becomes necessary to store the tool for an extended period
of time (overnight, weekend, etc.), it should receive a generous amount of lubri-
cation at that time. The tool should be run for approximately 30 seconds to en-
sure oil has been evenly distributed throughout the tool.
The tool should be stored in a clean and dry environment.
Disconnect the air tool from the air supply before changing accessories, servicing
or performing maintenance. Replace or repair damaged parts. Use genuine parts
only. Non-authorised parts may be dangerous and will invalidate the warranty.
MAINTENANCE INSTRUCTIONS
FITTING A SANDING DISC
REPLACING THE BACKING PAD
To fit / replace the sanding disc:
Remove the old sanding disc (where necessary) by simply peeling it away from
the backing pad.
Select the required self adhesive sanding disc.
Remove the backing from the self adhesive side of the disc.
Line the disc up correctly with the backing pad.
Firmly press the disc onto the backing pad.
Over time the backing pad may need to be changed, or if a spare up backing pad is
required for different grades of sanding disc.
To replace the backing pad:
Use the supplied wrench to hold the motor shaft in place; slide the wrench be-
tween the packing pad and the rubber cover.
Turn the backing pad until the wrench engages and holds the motor shaft in
place.
Turn the backing pad anti-clockwise to remove.
Follow these instructions, in reverse to re-fit the backing pad.

10
CAUTION: If a filter/regulator/lubricator is not installed on the air system,
air operated tools should be lubricated at least once a day or after 2
hours work with 2 to 6 drops of oil, depending on the work environment,
directly through the male fitting in the tool housing.
LUBRICATION
An automatic in-line filter-regulator-lubricator is recommended (Fig.1) as it in-
creases tool life and keeps the tool in sustained operation. The in-line lubricator
should be regularly checked and filled with air tool oil.
Proper adjustment of the in-line lubricator is performed by placing a sheet of
paper next to the exhaust port and holding the throttle open approximately 30
seconds. The lubricator is properly set when a light stain of oil collects on the
paper. Excessive amounts of oil should be avoided.
In the event that it becomes necessary to store the tool for an extended period
of time (overnight, weekend, etc.), it should receive a generous amount of lubri-
cation at that time. The tool should be run for approximately 30 seconds to en-
sure oil has been evenly distributed throughout the tool. The tool should be
stored in a clean and dry environment.
It is most important that the tool be properly lubricated by keeping the air line
lubricator filled and correctly adjusted. Without proper lubrication the tool will not
work properly and parts will wear prematurely.
Use the proper lubricant in the air line lubricator. The lubricator should be of low
air flow or changing air flow type, and should be kept filled to the correct level.
Use only recommended lubricants, specially made for pneumatic applications.
Substitutes may harm the rubber compounds in the tools O-rings and other rub-
ber parts.
OPERATING INSTRUCTIONS….cont
OPERATING THE SANDER
Connect the Sander to the air supply via the air inlet (3).
Select the air flow with the built in air regulator (2).
Press the air trigger / Throttle (1) and the Sander will operate.
Release the air trigger (1) and the Sander will stop.
7
Ref. No. Description
1. Air Trigger / Throttle
2. Air Regulator
3. Air Inlet
4. Exhaust
5. Sanding Backing Pad
GETTING TO KNOW YOUR SANDER
5
4
3
2
1

8
SIP Part No. 06725
Sanding Disc Ø 6”
No Load Speed 10,000 rpm
Average Air Consumption 2.8 cfm (79 l/min)
Operating Pressure 6.3 bar (90 psi)
Air Inlet 1/4” bsp
Sound Pressure (LpA) * 83 dB(A)
Sound Power (LwA) * 94 dB(A)
Vibration ** 6.3 m/s2
Guarantee:
This SIP air sander is covered by a 12 month parts and labour warranty covering failure
due to manufacturers defects. This does not cover failure due to misuse or operating
the sander outside the scope of this manual - any claims deemed to be outside the
scope of the warranty may be subject to charges Including, but not limited to parts,
labour and carriage costs.
This warranty does not cover consumable items such as oil, sanding discs & the sand-
ing disc backing pad.
Failure to lubricate your air tool will shorten its working life and reduce performance.
The warranty does not cover rusting air tools or tools that failed due to the lack of lubri-
cation.
Note: Proof of purchase will be required before any warranty can be hon-
oured.
* Measured in accordance with ISO 15744:2008.
** Measured in accordance with EN 28927-3 & EN 12096.
TECHNICAL SPECIFICATIONS
GUARANTEE
9
1. Ensure the air trigger (1) is not depressed before connecting to the air supply.
2. You will require an air pressure of 90psi, and an air flow according to specifica-
tion.
3. WARNING! Ensure the air supply is clean and does not exceed 90psi while oper-
ating the sander. Too high an air pressure and unclean air will shorten the prod-
uct life due to excessive wear, and may be dangerous causing damage and/
or personal injury.
4. Drain the air tank daily. Water in the air line will damage the sander.
5. Recommended hook-up procedure is shown in fig 1.
6. Line pressure should be increased to compensate for unusually long air hoses
(over 8 metres). The minimum hose diameter should be 3/8” I.D. and fittings
must have the highest flow rate that can be fitted to the tool.
7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and
make certain that all connections are air tight and secure.
This 6” sander is designed with a durable lightweight housing. It has a variable speed
trigger and an adjustable air regulator for precise start-up and control, rear facing ex-
haust to reduce noise and direct air flow away from the operators face. It is the ergo-
nomic choice for most sanding operations.
DESCRIPTION
AIR SUPPLY
OPERATING INSTRUCTIONS
Tool
Compressor
Quick Connector Quick Connector
Quick Coupler Quick CouplerAir Hose
Regulator
Lubricator
Filter
Cut Off Valve
Fig. 1