Skil RAS900 Assembly instructions

Operating/Safety Instructions
Consignes de fonctionnement/
sécurité
Instrucciones de funcionamiento
y seguridad
IMPORTANT:
Read efore Using
IMPORTANT :
Lire avant usage
IMPORTANTE:
Leer antes de usar
For English
See page 2
Parlez-vous français?
Voir page 34
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Consumer Information
Renseignement des consommateurs
Información para el consumidor
Toll-Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-SKIL999 (1-877-754-5999) http://www.skil.com
RAS900

2
Table of Contents
IMPORTANT SAFETY
INFORMATION . . . . . . . . . . . . . . . . . . . . . 2–6
Parts List . . . . . . . . . . . . . . . . . . . . . . . . 7–10
Router Table Setup . . . . . . . . . . . . . . . 11–19
Router Table Operation . . . . . . . . . . . 20–33
Power Tool Safety Rules
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove
the grounding prong or modify the plug in any
way. Do not use any adaptor plugs. Check with
a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the
tools should electrically malfunction or break down,
grounding provides a low resistance path to carry
electricity away from the user. Improper grounding
can shock, burn, or electrocute. Grounded tools
are e uipped with three-conductor cord and three-
prong-type plugs. Before plugging in the tool, be
certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
“AC only rated tools with a DC power supply.
Double-insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double Insulation eliminates the need for
the three-wire grounded power cord and grounded
power supply system. Before plugging in the tool,
be certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use “AC
only rated tools with a DC power supply.
Avoid body contact with grounded surfaces
such as pipes, radiators, ranges, and
refrigerators. There is an increased risk of electric
shock if your body is grounded. If operating the
power tool in damp locations is unavoidable, a
Ground Fault Circuit Interrupter must be used to
supply the power to your tool. Electriciansʼ rubber
gloves and footwear will further enhance your
personal safety.
Donʼt expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges,
or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk
of electric shock.
When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W.”
These cords are rated for outdoor use and reduce
the risk of electric shock. Refer to “Important
Information About Extension Cords” in your router
table manual.
Read and understand the tool manual and these instructions for the
use of this table with your router. Failure to follow all instructions listed
below may result in serious personal injury.
SAVE THESE INSTRUCTIONS

3
Personal Safety
Stay alert, watch what you are doing, and use
common sense when operating a power tool.
Do not use tool while tired or under the
influence of drugs, alcohol, or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.
Avoid accidental starting. e sure switch is
“OFF” before plugging in. Carrying tools with
your finger on the switch or plugging in tools that
have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before
turning the tool “ON.” A wrench or a key that is
left attached to a rotating part of the tool may result
in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enable better control of the tool in unexpected
situations.
Use safety goggles (head protection). Wear
safety goggles (must comply with ANSI Standard
Z87.1) at all times. Wear nonslip footwear and a
hard hat, if appropriate. Also, use face or dust mask
if cutting operation is dusty and ear protectors
(plugs or muffs) during extended periods of
operation.
Tool Use and Care
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn
it “ON” or “OFF.” Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk
of starting the tool accidentally.
Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Never leave tools running unattended.
Turn the power “OFF.” DO NOT leave tool
until it comes to a complete stop.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools,
with sharp cutting edges, are less likely to
bind and are easier to control. Any alteration
or modification is a misuse and may result in
a dangerous condition.
Check for damaged guards or parts,
misalignment or binding of moving parts,
breakage of parts, and any other condition
that may affect the toolʼs operation. If
damaged, have the tool properly repaired
or replaced before using. Many accidents
are caused by poorly maintained tools.
Develop a periodic maintenance schedule
for your tool.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be suitable
for one tool may become hazardous when
used on another tool.
Service
Tool service must be performed only
by qualified repair personnel. Service
or maintenance performed by un ualified
personnel could result in a risk of injury. For
example, internal wires may be misplaced or
pinched, or safety guard return springs may
be improperly mounted.
When servicing a tool, use only identical
replacement parts. Use of unauthorized parts
or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Certain cleaning agents such as gasoline,
carbon tetrachloride, and ammonia may
damage plastic parts.
Additional Safety Warnings for Router Tables
Lift router table only by the table edges.
Lifting table by any other surface could cause
personal injury.
Always rotate leg assembly from end of leg
and keep fingers clear of joint. This avoids a
pinch point.
Never rotate leg assemblies until they are
in the unlocked position. This will prevent
possible damage to the legs or table housings.
Broken legs or table housings may allow the
table to collapse.
Do not use the router table until all
assembly and installation steps have been
completed. Prior to each use, verify that
fasteners and the router clamps are tight. A
loose table or router is unstable and may shift
in use, resulting in property damage or serious
personal injury.
efore operating the router in the router
table, ensure that the table legs are fully
extended, in the locked position, and the
entire unit (router table with router) is
placed on and secured to a solid, flat, level
surface that will not tip. Such precautionary
safety measures reduce the risk of the table

4
Additional Safety Warnings for Router Tables
shifting unexpectedly while in use, resulting in
property damage or serious personal injury.
Disconnect the router from the power
supply before installing router into the
table, making adjustments, changing
accessories, removing the router from the
table, performing maintenance, or storing
the tool. Such precautionary safety measures
reduce the risk of unintentional tool operation.
Do not plug router motor power cord into
standard wall outlet. Always plug router
cord into the router table switch box. Power
tool switches and controls need to be within
your reach in emergency situations.
Do not permit fingers to touch terminals on
the plug when inserting or removing plug
from the outlet.
efore connecting router or vacuum to
router table switch box, ensure that the
router or vacuum switch is off and that the
router table switch box is unplugged. Such
precautionary safety measures reduce the risk
of unintentional tool operation.
efore using the router table, verify that
the router is securely clamped in the router
table base. While working, periodically
check the router base fastener clamping
tightness. Vibrations from cutting operations
can cause router motor clamps to loosen and
the router motor may fall from the table.
efore starting to work, ensure that the
power cords from the router accessories,
the switch box, and the extension cord do
not and cannot come in contact with the
router or any moving parts of the router.
Such precautionary safety measures reduce
the risk of injury due to loss of control.
Do not use the router table without the
overhead guard unless required by a
particular cutting operation. Replace guard
immediately after completion of cutting
operation. Remove all dust, chips, and any
other foreign particles that can affect its
function. The guard will aid in keeping hands
from unintended contact with the rotating bit.
Do not use bits that have a cutting
diameter that exceeds the clearance hole
in the tabletop insert plate or insert rings.
Bit could contact insert plate or insert ring,
throwing fragments.
Never use dull or damaged bits. Damaged
bits can snap during use. Dull bits re uire
more force to push the workpiece, possibly
causing the bit to break or the material to
kick back.
Handle sharp bits with care. Such precau-
tionary safety measures reduce risk of injury.
Do not alter insert ring or insert plate bit
hole. Match the cutting diameter of the
bit to the inner diameter of the insert ring
or insert plate bit hole such that the
difference is no less than 1/16" on a side.
Insert rings are meant to reduce the gap
between the cutting diameter of the bit and the
table so that workpieces maintain full support
of the table while routing.
Install bit in accordance with instructions
in the router manual. Securely clamp the
router bit in the collet chuck before making
any cuts. Securing the bit before cutting
reduces the risk of the bit becoming loose
during operation.
Never place your fingers near a spinning
bit or under the guard when the router is
plugged in. Such precautionary safety
measures reduce the risk of injury.
Never hold the workpiece on the outfeed
side of the bit. Pressing the workpiece
against the outfeed side of the fence may
cause material binding and possible kickback,
pulling your hand into the bit.
Guide the workpiece with the fence to
maintain control of the workpiece. Do not
place the workpiece between router bit
and fence while routing the edge. This
placement will cause the material to become
wedged, making kickback possible.
Only use routers for working with wood,
woodlike products, plastic, or laminates.
Do not use router and router table for
cutting or shaping metals. e sure
workpiece does not contain nails or other
hard objects. Cutting nails may cause loss
of control of the tool or workpiece.
Never start the tool when the bit is
engaged in the material. The bit-cutting edge
may grab the material, causing loss of control
of the workpiece.
Feed the workpiece only against the
rotation of the bit. Do not “back feed” the
workpiece into the bit. The bit rotates
counterclockwise as viewed from the top of
the table. “Back feeding” will cause the
workpiece to “climb” up on the bit, pulling the
workpiece and possibly your hands into the
rotating bit.
Do not feed the workpiece into the bit
where the majority of the workpiece is
between the fence and the bit. This creates
a “fence trap” which is a hazardous situation
due to the bit being exposed. This will cause
the work to “climb-cut” away from the tabletop
and may lead to loss of control during
operation.
Do not cut material that is warped, wobbly,
or otherwise unstable. The router table is
designed to cut flat, straight, and squared
materials. If the material is slightly curved
but otherwise stable, cut the material with
the concave side against the table or fence.
Cutting the material with the concave side up
or away from the table may cause the warped
or wobbly material to roll and kick back,
causing the user to lose control.

Improper Fence Location and Workpiece Feed
Do not feed the workpiece where
the majority of the workpiece is
between the fence and the bit. This creates a “fence
trap” which is dangerous for two reasons:
•The front of the bit is exposed during the cutting
operation (Fig. A).
•The bit can “Climb-cut,” where the bit enters the
workpiece in the same direction as the feed
direction. This is likely to cause the workpiece to
“climb” away from the tabletop and may lead to loss
of control during operation (Fig. A).
Feed the workpiece only against
the rotation of the bit. Do not
“back feed” the work into the bit. The bit rotates
counterclockwise as viewed from the top of the table.
“Back feeding” the work is dangerous for two reasons:
•It will cause climb-cutting where the workpiece can
“climb” off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your
hands into the rotating bit (Fig. B).
•It is difficult to keep the workpiece against the fence
face as the bit rotation will push the workpiece away
from the fence.
FIG. A
FIG. B
WORKPIECE
EXPOSED BIT
WORKPIECE
CLIMB-CUTTING
DIRECTION
OF FEED
CORRECT
DIRECTION
OF FEED
INCORRECT
DIRECTION
Use auxiliary infeed and outfeed supports
for long or wide workpieces. Oversize
workpieces without ade uate support can flip
off the table or cause the table to tip.
Use push stick, vertically and horizontally
mounted featherboards (spring sticks), and
other jigs to hold down the workpiece.
Push sticks, featherboards, and jigs eliminate
the need to hold the workpiece near the
spinning bit.
Never let go of the workpiece when routing
until the cut has been completed and the
workpiece is completely clear of the bit.
Such precautionary safety measures reduce
the risk of injury and property damage.
Featherboards aid in holding the workpiece in
position when routing on a router table. They
are not intended to hold the workpiece in place
alone when the workpiece is in contact with
the bit, or at any other time when the bit is
turning.
Always hold the workpiece against the
router table fence when routing. Such
precautionary measures increase accuracy in
routing and improve control of the workpiece,
reducing the risk of injury.
Never leave the router unattended while it
is running or before it comes to a complete
stop. Such precautionary safety measures
reduce the risk of injury and property damage.
Do not use the table as a workbench or
work surface. Using it for purposes other
than routing may cause damage and make it
unsafe to use in routing.
Never stand on the table or use as a ladder
or scaffolding. The table could tip or the
cutting tool could be accidentally contacted.
When servicing the tool, use only
recommended SKIL replacement parts.
Follow instructions in the Maintenance
section of this manual. Use of unauthorized
parts or failure to follow maintenance
instructions can result in personal injury.
Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects, or
other reproductive harm. Some examples
of these chemicals are:
•Lead from lead-based paints
•Crystalline silica from bricks, cement,
and other masonry products
•Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals, work in a well-ventilated area, and
work with approved safety e uipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
Additional Safety Warnings for Router Tables
5

An extension cord with
adequate size conductors
that is capable of carrying the current for
your tool must be used. This will prevent
excessive voltage drop, loss of power, or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION
CORDS FOR 120-VOLT ALTERNATING
CURRENT TOOLS
6
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and
learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Fre uency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Ø Diameter Size of drill bits, grinding wheels, etc.
n0No load speed Rotational speed, at no load
.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits,
per minute etc., per minute
0 Off position Zero speed, zero tor ue...
1, 2, 3, ... Selector settings Speed, tor ue, or position settings
I, II, III, Higher number means greater speed
Infinitely variable selector Speed is increasing from 0 setting
with off
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates double-insulated construction tools
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program
Symbols
0
This symbol designates that components of this tool are
recognized by Underwriters Laboratories and recognized
to Canadian Standards by Underwriters Laboratories.
Tool’s
Ampere
Rating
Cord Size in A.W.G. Wire Sizes in mm2
3-6
6-8
8-10
10-12
12-16
18 16 16 14 .75 .75 1.5 2.5
18 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — — — — — —
25 50 100 150 15 30 60 120
Cord Length in Feet Cord Length in Meters
Important Information About Extension Cords

7
Parts List
Key No. Description Quantity
A ROUTER TA LE ASSEM LY COMPONENTS
(shipped preassembled)
1Router Tabletop, 1" 1
2 Insert Plate 1
3 Miter Channel (includes 3 #10-32 x 7/8" screws, item 41) 1
4 Quick-Clamp Router Mounting Plate 1
5 Router Release Mechanism (not shown) 1
6 Front Table Housing 1
7 Rear Table Housing 1
8 Left Folding Steel Legs 2
9 Tool Box w/ Hinged Cover 2
10 Right Folding Steel Legs 2
11 Insert Ring Set (3 rings per set) 1
11A Insert Ring w/ 1¼" dia. hole 1
11B Insert Ring w/ 17⁄8" dia. hole 1
11C Insert Ring w/ 21⁄8" dia. hole 1
12 Fence Retaining Bracket (not shown) 2
13 Small Star Clamping Knob (not shown) 2
SWITCH OX ASSEM LY COMPONENTS
14 Switch Box Assembly (with lockout key) 1
15 Lockout Key 1
C FENCE ASSEM LY COMPONENTS
(shipped preassembled)
16 Router Table Fence 1
17 Featherboard Mounting Rail 1
18 Overhead Guard Assembly (includes spacer) 1
19 Faceplate 2
20 Outfeed Shim Plate (may be attached to outfeed side of fence) 2
21 Clamping Knob 11
22 Featherboard 2
– Spacer (see item 31) 2
D MITER GAUGE ASSEM LY COMPONENTS
23 Miter Bar 1
24 Protractor Head 1
– Flat Washer (see item 33) 1
25 Small Clamping Knob 1
E STARTER PIN COMPONENTS
26 Starter Pin 1
27 Starter Pin Guard 1
– Guard Screw (see item 38) 1
F IT HEIGHT GAUGE ASSEM LY (shipped preassembled)
28 Gauge Body 1
29 Gauge Pointer 1
•If ANY of the parts are
missing, DO NOT attempt
to assemble, install, or use your router table
until the missing parts have been found or
replaced and your router table has been
properly and correctly assembled per this
manual.
•For missing parts or technical assistance,
call 1-877-SKIL999 (877-754-5999).
•In order to simplify handling and to minimize
any damage that may occur during shipping,
your router table comes mostly assembled.
Repositioning of some parts will be re uired.
•Separate all parts from the packaging
materials and check each part against the
illustrations and the parts lists to make sure
that all parts have been included. Do this
before discarding any of the packaging
material.
Refer to Parts List below and on pages 8–10.

8
Parts List
Table Assembly Components
Featherboard
22
21
Fence ComponentsFence Components
24
23
Miter Gauge
25
15
14
Switch Assembly
Tabletop Inserts
11C
11
11A
26
Guide Pin Components
27
it Height Gauge
28
29
1
7
3
6
810
9
9
21
19
18
17
20
16
2
4

9
Parts List
Key No. Description Quantity
ITEMS NOT ILLUSTRATED
30 Operating/Safety Instructions 1
MISCELLANEOUS FASTENERS
(installed or bagged)
31 Spacer 2
32 #10-32 KEPS Nut 15
33 #10-32 Flat Washer 3
34 #8-32 x 1/2 Pan-Head Machine Screw (router mounting) 3
35 #10-16 x 1/2" Pan-Head Screw 4
36 #10-24 x 1/2" Pan-Head Machine Screw (router mounting) 3
37 #10-24 x 1" Carriage Bolt 1
38 #10-32 x 3/8" Truss-Head Screw 1
39 #10-32 x 1/2" Pan-Head Machine Screw (router mounting) 3
40 #10-32 x 5/8" Truss-Head Screw 20
41 #10-32 x 7/8" Countersunk-Head Screw 3
42 5/16-18 x 1/2" Pan-Head Machine Screw (router mounting) 3
43 B3 x 5/8" Washer-Head Tapping Screw 3
44 #10-32 x 2½" Truss-Head Screw 2
45 1/4-20 x 1¼" Carriage Bolt 4
46 1/4-20 x 1½" Carriage Bolt 4
47 1/4-20 x 2¼" S uare-Head Bolt 2
48 1/4-20 x 2½" Carriage Bolt 1
49 Upper Table Slide (used in miter channel) 1
5 Lower Table Slide (used in miter channel) 1
NOTE: The hardware bag contains fasteners for mounting several models of routers. Some
fasteners may not be used in the setup of this model. Refer to the parts list above for the
correct sizes and quantities used with this table.
Miscellaneous Fasteners
(32) #10-32 KEPS Nut
(for Switch Box)
(33) #10-32 Flat Washer
(for Miter Gauge)
(31) Spacer
(for S uare-Head Bolts)
(35) #10-16 x 1/2"
Pan-Head Tapping Screw
(for Leg Caps)
(37) #10-24 x 1"
Carriage Bolt
(for Miter Gauge)
(36) #10-24 x 1/2″
Pan-Head Machine
Screw (for Router)
(34) #8-32 x 1/2″
Pan-Head Machine
Screw (for Router)

10
Miscellaneous Fasteners (cont.)
(43) B3 x 5/8”
Washer-Head Screw
(for Insert Plate)
(47) 1/4-20 x 2¼" S uare-Head Bolt
(for Fence Base)
(41) #10-32 x 7/8"
Countersunk-Head Screw
(for Miter Channel)
(44) #10-32 x 2½" Truss-Head Screw
(for Fence Retaining Brackets)
(45) 1/4-20 x 1¼" Carriage Bolt
(for Faceplate)
Parts List
(48) 1/4-20 x 2½" Carriage Bolt
(for Overhead Guard) (50) Lower Slide Plate
(for Tabletop Featherboard Mounting)
(49) Upper Slide Plate
(40) #10-32 x 5/8"
Truss-Head Screw
(for Switch Box)
(38) #10-32 x 3/8"
Truss-Head Screw
(for Guide Pin Guard)
(39) #10-32 x 1/2″
Pan-Head Machine
Screw (for Router)
(42) 5/16-18 x 1/2 ″
Pan-Head Machine
Screw (for Router)
(46) 1/4-20 x 1½" Carriage Bolt
(for Featherboards)

11
PREPARING THE ROUTER TA LE FOR USE
HELPFUL TOOLS TO HAVE ON HAND
•#1 and #2 Phillips screwdrivers
(not included)
•3/8" wrench or nut driver (not included)
UNFOLDING AND LOCKING LEGS
(Figs. 1 and 2)
1. Gently lift and place the router table
assembly upside down on the tabletop (1).
2. Gently pull both leg assemblies (8 and 10)
inward towards center of the table until the
leg assemblies are in the unlocked position
as shown in Fig. 1.
Always rotate leg
assembly from end of leg
and keep fingers clear of joint. This avoids a
pinch point.
Never rotate leg
assemblies until the
locking tabs have been completely
disengaged. This will prevent possible
damage to the locking tabs or table housings.
3. After the leg assemblies (8 and 10) are
unlocked, rotate both leg assemblies to
the fully upright and extended position.
(See Fig. 2.)
4. Gently press down on both leg assemblies
(8 and 10) to secure and lock the left and
right leg assemblies in the upright position
as shown in Fig. 2.
Lift router table only by
the table edges. Lifting
table by any other surface could cause
personal injury.
Router Table Setup
LOCKED
(LEGS SLID
TOWARDS
OUTSIDE)
UNLOCKED
(LEGS SLID
TOWARDS
CENTER)
LOCKEDLOCKED
(LEGS SLID DOWN
TOWARDS TA LE)
UNLOCKED
(LEGS SLID UP
AWAY FROM TA LE)
8
10
1
FIG. 1
FIG. 2
8
10

12
Router Table Setup
REMOVING THE FENCE ASSEM LY
(Fig. 3)
The fence for your router table comes fully
assembled with the adjustable jointing fence
and overhead guard already in place. The fence
assembly is secured to the bottom of the table for
shipment and storage. The handle for the router
release mechanism passes through a s uare hole
in the base of the fence assembly when it is in its
stored position.
1. Loosen two small star clamping knobs (13)
and fence retaining brackets (12) securing
fence assembly (C) to bottom of router table
(1). Remove fence assembly (C) from the
storage position under the router table (1) and
set it to one side. (See Fig. 3.)
2. Tighten the small star clamping knobs (13)
and fence retaining brackets (12) to secure
the brackets to the bottom of the table (1).
To reinstall the fence assembly for storage:
1. Make sure the two faceplates are positioned
so they are completely together.
13
C
1
FIG. 3
5
12
REMOVING THE QUICK-CLAMP
ROUTER MOUNTING PLATE FROM
THE ASE PLATE (Fig. 4 and Detail 4)
This router table is provided with a uick-clamp
router mounting system. The utilization of this sys-
tem re uires the installation of a router mounting
plate to the router base. The mounting plate has
predrilled holes in it that will match up with the
mounting holes in most standard routers.
1. Push latch spring away from clamp handle to
release the handle. (See Detail 4.)
2. Push clamp handle away from Quick-Clamp
Base to open the router release mechanism (5).
3. Pull the tab on the router mounting plate (4),
closest to the clamp handle, towards the
handle and down to remove the mounting
plate from the base plate. (See Fig. 4.)
FIG. 4
5
4
DETAIL 4
CLAMP
HANDLE
LATCH
SPRING
2. Position the fence assembly (C) so the s uare
hole is on the same side as the router release
mechanism (5). Slide the fence under the tool
box so that the s uare hole fits over the handle
of the router release mechanism and position
the fence assembly flat on the underside of the
table (1).
3. Position the two fence retaining brackets (12)
over the corners of the fence assembly and
tighten the small star clamping knobs (13) to
secure.
NOTE: Shim plates can be stored on outfeed side
of the fence assembly.

Router Table Setup
REMOVE
SUBBASE
FIG. 5
ATTACHING THE QUICK-CLAMP
ROUTER MOUNTING PLATE TO
THE ROUTER (Figs. 5–7)
The router mounting plate included with this
router table is designed to fit the routers in
Chart 1 on page 14. The router mounting plate
also features access holes to allow use of the
over-table height adjustment (OTA) feature on
certain router models. See Fig. 7 for OTA access
hole. Refer to your router manual for additional
information on using this feature.
Disconnect the router
from the power supply
before installing router into the table,
making adjustments, changing acces-
sories, removing the router from the table,
performing maintennace, or storing the
tool. Such precautionary asfety measures
reduce the risk of unintentional tool operation.
1. Remove the plastic subbase from your router.
(See Fig. 5.)
•
If you wish to mount the router with the
subbase, you may need to purchase longer
fasteners. Using the subbase reduces the
range of the cutting depth.
2. If your router has its own dust extraction hood
that mounts to the top of the router base and
you want to use it under the router table, this
is a convenient time to install it.
3. Using Chart 1 on page 14, determine the
hardware and hole pattern type for your
router.
•
The screws are driven into threaded holes
in the routerʼs base.
•Other manufacturersʼ
routers are outside
of SKILʼs control. Changes made to these
routers may affect the compatibility to the
fasteners specified and/or supplied with
this table.
•
Always make sure the screw is fully seated
on the mounting plate and that the router
base is firmly against the mounting plate to
ensure secure mounting. If the router, plate,
and fasteners do not seat together properly,
you may need to purchase new fasteners of
a different length or size.
FIG. 6
4
13
efore using the router
table, verify that the router
is securely clamped in the router table
base. While working, periodically check the
router base fasteners clamping tightness.
Router motor vibration can loosen fasteners
during use, causing the router to fall from the
table.
4. Refer to the mounting plate guide (Fig. 7) on
page 14 and align the appropriate mounting
plate holes for your router to the router base
holes. Before you mount the router, be sure
that the router position does not interfere
with the table switch and uick-clamp router
mounting system.
5. Securely mount the uick-clamp mounting
plate (4) to your router. (See Fig. 6.)
NOTE: Mounting plate must be mounted with the
bent tabs towards the router. Plate must also be
mounted so no router parts interfere with the table
or the router mounting mechanism.

ATTACHING THE QUICK-CLAMP ROUTER MOUNTING PLATE
TO THE ROUTER (Figs. 5–7) (cont.)
efore using the router table, verify that the router is securely clamped in
the router table base. While working, periodically check the router base
fasteners clamping tightness. Router motor vibration can loosen fasteners during use, causing
the router to fall from the table.
14
Router Table Setup
Router Router Hole Fasteners
rand Model Pattern Required
B sch 1617 series (fixed B #10-24 x 1/2 " Pan-head Phillips machine screws (36)
ase models only)
Craftsman 17508, 17542, 26620, A #10-32 x 1/2
" Pan-head Phillips machine screws (39)
17533, 17528, 17511,
26834, 28190
Craftsman 17541 C #10-32 x 1/2 " Pan-head Phillips machine screws (39)
DeWalt DW616, DW618 B #8-32 x 1/2
" Pan-head Phillips machine screws (34)
(fixed ase only)
Hitachi M12VC B #10-32 x 1/2 " Pan-head Phillips machine screws (39)
Makita RF1100, RF1101 B #10-24 x 1/2 " Pan-head Phillips machine screws (36)
Milwaukee 5615, 5616 B #10-24 x 1/2 " Pan-head Phillips machine screws (36)
P rter Cable 690 series, B #10-24 x 1/2
" Pan-head Phillips machine screws (36)
7529 plunge router,
and 892–895 series
(fixed ase only)
Ry bi 163K D 5/16-18 x 1/2 " Pan-head Phillips machine screws (42)
Skil 1810, 1815, 1820, 1825 A #10-32 x 1/2
" Pan-head Phillips machine screws (39)
CHART 1
FIG. 7
OTA1 = Over-table height adjustment 1
TOP FRONT OF PLATE
OTA1
B
B
BA
A
A
C
C
C
D
D
D

15
INSTALLING THE QUICK-CLAMP
MOUNTING PLATE AND ROUTER TO
THE ROUTER TA LE (Figs. 8–11 and
Detail 11)
efore using the router
table, verify that the
router is securely clamped in the router
table base. While working, periodically
check the router base fasteners clamping
tightness. Router motor vibration can loosen
fasteners during use, causing the router to fall
from the table.
1. Make sure the table (A) is upright and on its
legs (8 and 10). (See Fig. 8.)
2. Check the clamp handle to make sure it is
open and released. (See Fig. 9.)
3. Position the router mounting plate (4) on
the router so the angled tabs on the
mounting plate are facing down and
towards the router. (See Fig. 10.)
4. While supporting the router, slide the two
angled tabs on the mounting plate into the
left tabs on the base plate. Rotate the
router and the mounting plate up until the
mounting plate is flush against the base
plate; then secure the mounting plate by
pushing the clamp handle towards the
router. The latch spring will snap in place to
lock when the clamp handle is locked. (See
Fig. 11 and Detail 11.)
NOTE: Mounting plate must be mounted so no
router parts interfere with the table or the router
mounting mechanism.
Router Table Setup
FIG. 10
FIG. 11
ANGLED
TABS
PUSH CLAMP
HANDLE TOWARDS
ROUTER
ROTATE
ROUTER UP
A
810
DETAIL 11
4
LATCH
SPRING
OPENED
CLAMP
HANDLE
CLOSED
CLAMP
HANDLE
FIG. 9
FIG. 8
INSERT
TABS
BASE PLATE
A
C

16
Router Table Setup
MITER GAUGE ASSEM LY (Fig. 13)
The miter gauge assembly comes fully
assembled. If not, use the following instructions
to assemble it.
1. Insert tab on top of the miter bar (23) in the
hole in the bottom of the protractor head
(24).
2. Insert the #10-24 x 1" carriage bolt (37)
through the s uare hole in the miter bar
(23) and slot in the miter gauge and secure
with the flat washer (33) and the small
clamping knob (25).
INSTALLING THE FENCE ASSEM LY
(Fig. 12 and Detail 12)
The fence comes assembled. Step 1 refers to
reassembly, if necessary; otherwise, go to Step 2
if already assembled.
1. Install spacers (31) on s uare-head bolts
(47) (Detail 12).
2. From underneath the fence, slide two 1/4-20 x
2
1⁄4
" s uare-head bolts (47) with spacers (31)
up through the holes in the bottom of the
fence assembly (C). Loosely attach a large
clamping knob (21) onto each bolt. (See
Fig. 12.)
3. Insert the s uare-head bolts (47) with
spacers (31) through the holes of the J-slots
on the tabletop (1), making sure the bolt
heads and spacers are below the inside
surface of the tabletop and can slide freely in
the J-slot.
4. From the rear of the table assembly, slide
the fence assembly (C) right and into the
J-slot and make sure that it slides smoothly
from front to back.
5. Tighten the large clamping knobs (21) to
secure the fence assembly (C) to a desired
position.
NOTE: Use the scale on the tabletop as a guide
when aligning the fence for routing operations.
Once the fence is positioned and aligned
correctly, tighten the clamping knobs SECURELY.
A
C
FIG. 12
37
33
25
23
FIG. 13
TAB
21
47
31
DETAIL 12
24
J-SLOTS
Router removed for clarity

17
Router Table Setup
8
A
98
FIG. 14
TOOL OXES (Fig. 14)
Your router table (A) comes with two tool boxes
(9) with hinged covers. The tool boxes are
permanently mounted to the left and right leg
assemblies (8 and 10). Both tool boxes have
hinged covers with latching tabs on the front.
Please note the tool boxes are an integral part of
the leg assemblies and should not be removed.
MOUNTING THE ROUTER TA LE TO A
WORK SURFACE OR WORK ENCH
efore operating the
router in the router table,
ensure that the table legs are fully extended
and in the locked position. The entire unit
(router table with router) is placed on and
secured to a solid, flat, level surface that will
not tip. Such precautionary measures reduce
the risk of table shifting unexpectedly while in
use resulting in property damage or serious
personal injury.
HELPFUL TOOLS AND PARTS
(not included)
•C-clamps
•Phillips screwdrivers
•Small adjustable wrench
•Electric or hand drill with drill bits
(depending on mounting method used)
•Fasteners
— 4 #10-16 x 3/4" pan-head wood screws
and 4 washers (for solid wood surfaces
or workbenches)
OR
— 4 3/16" pan-head machine screws,
8 washers, and 4 hex nuts 10
8
A
FIG. 15
METHOD 1 (Fig. 15)
1. Set the router table (A) on a workbench
or other stable surface with the FRONT
(switch side) of the router table facing
towards you.
2. Using the clamping bosses on the router
table legs (8 and 10), secure the router
table legs to the workbench with clamps.
Be sure to tighten them securely.
IMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.

18
Router Table Setup
METHOD 2 (Fig. 16)
1. Set the router table (A) on a workbench or other
stable and sturdy surface with the FRONT (switch
side) of the router table facing towards you.
2. While holding the router table in the desired
position, mark the location of the four mounting
holes (one in each leg [8 and 10]).
3. Remove the router table (A) from the
workbench and set it aside.
4. Drill suitable pilot holes (for wood screws) or
through-holes (for machine screws) at the
marked locations.
5. Place the router table (A) on the workbench
and align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
workbench.
6. Secure the router table (A) in place using the
wood screws and washers (not provided). If
using wood screws, applying a thin coat of soap
or wax to the screw threads will make it easier
to thread the screws into the pilot holes.
7. TIGHTEN all screws SECURELY.
10
8
A
FIG. 16
ALTERNATE METHOD 2
(Figs. 17 and 18)
1. Cut a board 18¼" wide x 23" long from a
piece of 3/4"-thick wood or plywood.
2. Center the router table (A) on the board and
mark the location of the four mounting holes
(one in each leg [8 and 10]).
3. Remove the router table (A) from the
workbench and set it aside.
4. Drill suitable pilot holes (for wood screws)
or through-holes (for machine screws) at
the marked locations.
5. Place the router table (A) on the board and
align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
board.
6. Secure the router table (A) in place using
the wood screws and washers (not
provided). Applying a thin coat of soap or
wax to the screw threads will make it easier
to thread the screws into the pilot holes.
7. Secure the board to a workbench or other
sturdy surface with screws (Fig. 17) or
clamps (Fig. 18) during use.
IMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.
FIG. 17
A
8
FIG. 18
10
8
A
10

19
Router Table Setup
Disconnect the router
from the power supply
before installing router into the table,
making adjustments, changing acces-
sories, removing the router from the table,
performing maintenance, or storing the
tool. Such precautionary safety measures
reduce the risk of unintentional tool operation.
INSERT RINGS (Fig. 20)
This router table includes three tabletop insert
rings with the following hole sizes:
(11A) 1¼" diameter, for use with bits up to
11⁄8" diameter
(11B) 17⁄8" diameter, for use with bits larger
than 11⁄8" and up to 1¾" diameter
(11C) 21⁄8" diameter, for use with bits larger
than 1¾" and up to 2" diameter
No insert ring is re uired for bits with
diameters between 2" and 2½".
Do not use the router
table with bits over 2½"
in diameter. its larger than 2½" exceed
the clearance hole in the tabletop insert
rings. Bits larger than 2½" can contact insert
plate or insert ring, throwing fragments.
These three insert rings are supplied individually
and can be found in one of the storage boxes.
The insert ring should fit into the tabletop hole
completely. Use a fine file or emery board to
remove excess plastic or rough edges that may
cause the insert ring to protrude above the table
surface.
Do not alter insert ring or
insert plate bit hole.
Match the cutting diameter of the bit to the
inner diameter of the insert ring or insert
plate bit hole such that the difference is no
FIG. 20
11
11C
11A
OVERHEAD GUARD ASSEM LY
(Fig. 19)
The overhead guard assembly (18) comes
preinstalled on the fence assembly. Some
routing applications will re uire you to remove
this guard.
1. Loosen and remove clamping knob (21) on
the top back of the fence assembly (C).
2. Remove the 1/4-20 x 2½" carriage bolt (48),
overhead guard (18), and spacer from
the fence assembly (C).
3. Reinstall the overhead guard assembly (18)
by following these steps in reverse.
FIG. 19
21 C18
48
Spacer
less than 1/16" on a side. Insert rings are
meant to reduce the gap between the cutting
diameter of the bit and table so that
workpieces maintain full support of the table
while routing.
INSTALL TA LETOP
INSERT RINGS (Fig. 20)
1. Select the insert ring (11A–11C) that best
accommodates the router bit to be used.
2. Press the insert ring (11A–11C) into the
large hole in the plastic insert plate (2).
3. Press down evenly over the tabs until the
insert ring locks into place.
4. To remove, pull up gently until the tabs
disengage. When not in use, store insert
rings (11A–11C) in one of the tool boxes (9)
or a convenient place.
Do not use, attempt to
change, or remove
tabletop insert rings from the tabletop
unless the router is off and unplugged.
Such precautionary safety measures reduce
the risk of unintentional tool operation.
1
2

20
Router Table Operation
SWITCH CONTROL OX
Do not plug router motor
power cord into standard
wall outlet. It must be plugged into the
router table switch. Power tool switches and
controls need to be within your reach in
emergency situations.
GENERAL INFORMATION
The power switch is designed for use with
most SKIL Router Tables. It provides the
convenience of an ON (RESET)/OFF switch
at the front of the table, thus eliminating the
need to reach underneath the table to turn
the router ON and OFF.
The power switch also provides an optional
simultaneous ON/OFF control of an additional
accessory, such as a light or a wet/dry vacuum.
The switch has an internal, resettable circuit
breaker to provide overload protection.
ELECTRICAL REQUIREMENTS
The switch box cord should only be plugged
into a 14-gauge (or heavier), three-wire
extension cord with a three-hole grounding
receptacle and three-prong grounding plug.
The extension cord must be plugged into a
matching outlet that has been installed by a
licensed electrician and grounded in
accordance with all local codes and
ordinances.
DAMAGED OR WORN EXTENSION CORDS
ARE NOT TO E USED AND ARE TO E
REPLACED IMMEDIATELY.
The electrical outlet at the back of the switch
will accept three-hole extension cords.
The electrical receptacles at the back of
the switch will accept either three-prong or
two-prong plugs from a router or accessory.
In the event of a malfunction or breakdown,
grounding provides the path of least resistance
for electrical current in order to reduce the risk
of electrical shock. This switch box is e uipped
with an electrical cord that has an e uipment-
grounding connector and a grounding plug.
DO NOT modify the plug from the switch if it
does not plug into the extension cord. Obtain
an extension cord with the proper outlet.
Improper connection of the equipment-
grounding conductor can result in risk
of an electrical shock. The conductor with
insulation that has a green outer surface,
with or without yellow stripes, is the
e uipment-grounding conductor.
DO NOT CONNECT THE EQUIPMENT-
GROUNDING CONDUCTOR TO A LIVE
TERMINAL.
Check with a licensed electrician if the
grounding instructions are not completely
understood or if there is doubt as to whether
the electrical outlet or extension cord is
properly grounded.
Do not permit fingers to
touch terminals of the
plug when inserting or removing the plug
from the outlet.
Use the switch box only
when properly assembled
to the router table. Use only with a router
that has also been properly installed on a
properly assembled router table. Such
precautionary safety measures reduce the risk
of injury due to loss of control.
Do not exceed a total
combined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.