Skytrac DVI-300 User manual

DVI-300 INSTALLATION MANUAL
DOCUMENT REVISION: 01.004
(DOC0456)
Applies to: DVI-300 (105-300-01, 105-300-02, 105-300-03, 105-300-04)
Note: Access the latest revision at www.skytrac.ca/support
Aug 21, 2015
SKYTRAC Systems Ltd.
Tel. [phone]
Fax [phone]
Web: www.skytrac.ca
Email: [email protected]
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DVI-300 Installation Manual
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Warning
Changes or modifications not expressly approved by SKYTRAC Systems Ltd could void the user’s authority to
operate the equipment.
Warranty Information
SKYTRAC Systems Ltd warrants this product to be free of defects in materials and workmanship, and that the
product meets or exceeds approved factory acceptance test requirements. STS reserves the right to replace any
warranted product at its sole discretion during the warranty period.
The DVI-300 is under warranty for one year from date of shipment from SKYTRAC Systems. For failed units
caused by defective parts or workmanship, contact SKYTRAC Systems for an RMA #. SKYTRAC Systems will
provide the return address to ship the equipment to at the time of issuing the RMA #.
Proprietary Notice
The information contained in this document is proprietary and confidential to SKYTRAC Systems Ltd. No part of
this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, without
express written permission from SKYTRAC Systems Limited.
DOCUMENT REVISION HISTORY
Rev
ECO
Description
Date
Author
01.000
175
Initial Release
May 15, 2009
T. Ratch
01.001
272
Removed the Mod Status line on the cover page.
Apr. 06, 2010
G. Ross
01.002
354
Added short term operating temperature. Modified warranty to
be effective from “date of purchase from SKYTRAC Systems”
Dec 22, 2010
Y.Liu
01.003
411
Updated Logo. Updated warranty information. Corrected DO-
160 string.
Dec 09, 2014
J. James /
M. Ayotte
01.004
837
Updated to new template
Aug 21, 2015
J. James
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TABLE OF
CONTENTS
1GENERAL ..................................................................................................................................................... 7
1.1 Introduction.............................................................................................................................................. 7
1.2 Contents .................................................................................................................................................. 7
1.2.1 Audience......................................................................................................................................... 8
1.2.2 References...................................................................................................................................... 8
1.3 System Components ............................................................................................................................... 9
1.3.1 ISAT-200......................................................................................................................................... 9
1.3.2 DVI-300......................................................................................................................................... 10
1.3.3 DVI-300 Installation Components................................................................................................. 10
1.3.4 DVI-300 Models ............................................................................................................................ 10
2SYSTEM SPECIFICATIONS....................................................................................................................... 12
2.1 General.................................................................................................................................................. 12
2.2 Power Requirements for the DVI-300 System ...................................................................................... 12
2.3 Digital Outputs and Serial Ports ............................................................................................................ 12
2.4 Physical Specifications.......................................................................................................................... 12
2.4.1 Optical Specifications.................................................................................................................... 13
2.5 Safety Compliance ................................................................................................................................ 13
2.5.1Environmental Test Summary ...................................................................................................... 14
3MECHANICAL INSTALLATION.................................................................................................................. 16
3.1 General.................................................................................................................................................. 16
3.2 Installation Limitations ........................................................................................................................... 16
3.3 Main Installation Tasks.......................................................................................................................... 16
3.4 DVI-300 Component Weights................................................................................................................ 17
3.5 Unpacking and Inspecting the System Components............................................................................. 17
3.5.1 Product Mounting.......................................................................................................................... 17
3.6 Installation Materials.............................................................................................................................. 18
3.6.1 Installation Kit for the DVI-300, Installation Kit for the ISAT-200.................................................. 18
3.6.2 Wiring Harness ............................................................................................................................. 18
4ELECTRICAL INSTALLATION.................................................................................................................... 19
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4.1 General.................................................................................................................................................. 19
4.2 Line Functions ....................................................................................................................................... 19
4.2.1 DVI-300 25 Pin Connector Pin-out. .............................................................................................. 19
4.2.2 DVI-300 pin DB-9 Connector Pin-Out........................................................................................... 20
4.3 ISAT-200 System Installation Reference Drawings .............................................................................. 21
4.3.1 DVI-300 Installation Wiring Diagram Notes.................................................................................. 21
5CONFIGURATION OF THE DVI-300.......................................................................................................... 22
5.1.1 Day (Bright) and Night (Dim) Mode Configuration........................................................................ 22
6POST INSTALLATION TESTS ................................................................................................................... 24
6.1 General.................................................................................................................................................. 24
6.1.1 Function Test Setup...................................................................................................................... 24
6.1.2 Function Test ................................................................................................................................ 24
6.1.3 EMI Test........................................................................................................................................ 25
7AIRWORTHINESS LIMITATIONS.............................................................................................................. 27
7.1 Installation Limitations ........................................................................................................................... 27
7.2 Operation Limitations............................................................................................................................. 27
8MAINTENANCE AND CONTINUED AIRWORTHINESS ........................................................................... 28
8.1 Continued Airworthiness........................................................................................................................ 28
8.2 Maintenance Instructions....................................................................................................................... 28
9FIRMWARE UPDATES............................................................................................................................... 29
10 DVI-300 HUMAN MACHINE INTERFACE............................................................................................ 30
10.1 General.............................................................................................................................................. 30
10.2 Keypad.............................................................................................................................................. 30
10.3 Annunciators ..................................................................................................................................... 30
10.4 RS232 Programming Port................................................................................................................. 30
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LIST OF TABLES
TABLE 1 –DVI-300 MODELS............................................................................................................................ 10
TABLE 2 –DVI-300 INSTALLATION KIT........................................................................................................... 11
TABLE 3 —POWER REQUIREMENTS............................................................................................................ 12
TABLE 4 —DIGITAL OUTPUTS AND SERIAL PORTS ................................................................................... 12
TABLE 5 —DVI-300 PHYSICAL SPECIFICATIONS ........................................................................................ 12
TABLE 6 —DVI-300 INDICATOR BRIGHTNESS SPECIFICATIONS.............................................................. 13
TABLE 7 —DVI-300 INDICATOR COLOR SPECIFICATIONS ........................................................................ 13
TABLE 8 —ENVIRONMENTAL TESTING SUMMARY .................................................................................... 14
TABLE 9 —COMPONENT WEIGHTS .............................................................................................................. 17
TABLE 10 ---- DVI-300 25 PIN CONNECTOR PIN DESCRIPTIONS................................................................ 19
TABLE 11 ---- DVI-300 9 PIN CONNECTOR PIN DESCRIPTIONS.................................................................. 20
TABLE 12 ---- VOLTAGE THRESHOLDS FOR DIM CONTROL INPUT........................................................... 22
TABLE 13 ---- EMERGENCY SWITCH OPERATION........................................................................................ 24
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LIST OF FIGURES
FIGURE 1 —ISAT-200 SYSTEM BLOCK DIAGRAM......................................................................................... 9
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1 GENERAL
1.1 INTRODUCTION
This publication provides technical information for the installation of the DVI-300. The DVI-300 when used in
conjunction with the CDP-300 provides an interface to read and send email messages, receive and answer
SatPhone calls, and display ISAT-200 parameters.
The DVI-300 along with the CDP-300 provides a rich interface for accessing the global voice and text
communications features of the SKYTRAC System’s Iridium based ISAT-200. This combined interface is referred
to as the CDU-300.
If you are operating in CDU-300 mode, refer to the DVI-300 Installation Manual (DOC0456) for details about
installation of the DVI-300.
1.2 CONTENTS
This manual contains procedures and other information for installing the DVI-300 system. This manual is divided
into the following sections:
Section 1 –General
This section contains a product overview and an overview of the contents of this manual. It also lists the ISAT-200
system components, for which installation procedures are included.
Section 2 —System Specifications
This section contains tables that list the power requirements and electrical specifications for the components of
the DVI-300 system.
Section 3 —Mechanical Installation
This section contains the procedures for the physical installation of the DVI-300 system components.
Section 4 —Electrical Installation
This section contains the information needed to complete the electrical connections to a DVI-300 system.
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Section 5 —Configuration of the DVI-300
This section contains instructions on how to configure and set up the DVI-300 system.
Section 6 —Post Installation Tests
This section contains instructions for tests to be performed after installation, in order to confirm that the system
has been installed correctly.
Section 7 —Airworthiness Limitations
This section describes the installation and operational limitations of the DVI-300 system.
Section 8 —Maintenance and Continued Airworthiness
This section describes the steps required for the continued airworthiness of the DVI-300 system.
Section 9 —Firmware Updates
This section indicates the methods available to update the DVI-300 and where to find the required instructions.
Section 10 —DVI-300 Human Machine Interface
This section provides a brief description of the DVI-300 human machine interface components.
Section 11 —Appendices
1.2.1 AUDIENCE
This manual is intended for qualified aircraft avionics technicians, referred to as installers. It assumes that the
installer is familiar with the tools, materials, and techniques of wiring and metal work required for installing radios,
antennas, and related components into aircraft.
1.2.2 REFERENCES
Additional information about the components of the ISAT-200 system can be found in the ISAT-200 Installation
Manual, the DVI-300 User's Guide, and the CDU-300 User’s Guide.
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1.3 SYSTEM COMPONENTS
The DVI-300 is a component of the ISAT-200 System. The DVI-300 requires an ISAT-200 with up to date
firmware. Refer to the DVI-300 User’s Guide (DOC0499) or www.skytrac.ca for the firmware revisions needed for
the DVI-300 and ISAT-200.
1.3.1 ISAT-200
The ISAT-200 is the primary component of the ISAT-200 System. The ISAT-200 provides position reporting and
messaging with global coverage in near real time. The DVI-300 is a user cockpit control head to the ISAT-200
system. Please refer to the ISAT-200 installation manual for more information regarding installation of the ISAT-
200.
Figure1—ISAT-200 System BlockDiagram
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1.3.2 DVI-300
The DVI-300 has a small, easy to use form factor well suited to the demanding environment of working aircraft.
The DVI-300 consists of a DZUS rail mounted keypad, a number of indicators and a locking toggle or push button
switch. The keypad is used to dial numbers and send pre-programmed text messages. The indicators indicate
incoming calls, text messages, ISAT communications status and errors. A front panel locking toggle switch or
push button switch is used to trigger the ISAT emergency mode.
The two models DVI-300C and DVI-300A are identical other than the NVIS classification. DVI-300C is a
commercial grade Night Vision Goggle (NVG) Friendly Green backlit panel. DVI-300A is a NVIS A Night Vision
Goggle (NVG) Compliant panel.
The two models DVI-300CP and DVI-300AP, are identical to the DVI-300C and DVI-300A models except a
pushbutton switch is used in place of a locking toggle switch for activation of the ISAT Emergency mode.
The DVI-300 is designed to provide an easy to use interface to the ISAT-200. The interface enables the user to
make Sat phone calls by either dialing the complete number or using a quick dial list from anywhere in the world.
Pre-programmed text messages are also supported, allowing users to get important information to the ground in
an efficient and timely manner without distraction from the mission.
The DVI-300 can also function in combination with the CDP-300 and operate as a CDU-300. This enables the
CDP-300 to display the characters entered by the DVI-300 keypad.
1.3.3 DVI-300 INSTALLATION COMPONENTS
An installation kit is offered for the installation of the DVI-300. The contents of the Installation Kit can be found in
the DVI-300 Installation Kit Bill of Materials. The installation kit contains the mating connector to the DVI-300 back
shell and necessary hardware to attach it.
1.3.4 DVI-300 MODELS
Table1–DVI-300 Models
Type
Part Numbers
Description
Compatibility *
DVI-300C
105-300-01
Green backlighting with locking toggle emergency switch
101-200-01,
101-200-02
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* Note –Please contact STS Client Services for software version requirements for peripherals if updating a
peripheral from an ISAT-100 installation.
Table2–DVI-300InstallationKit
DVI-300A
105-300-02
NVIS A backlighting with locking toggle emergency switch
101-200-01,
101-200-02
DVI-300CP
105-300-03
Green backlighting with push button emergency switch
101-200-01,
101-200-02
DVI-300AP
105-300-04
NVIS A backlighting with push button emergency switch
101-200-01,
101-200-02
TYPE
PART
NUMBERS
DESCRIPTION
COMPATIBILITY
DVI-300-INST
107-300-01
DVI-300 Installation Kit
105-300-01
105-300-02
105-300-03
105-300-04
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2 SYSTEM SPECIFICATIONS
2.1 GENERAL
This section contains the specifications and a list of the physical and electrical requirements for the DVI-300.
2.2 POWER REQUIREMENTS FOR THE DVI-300 SYSTEM
Table3—PowerRequirements
COMPONENT
POWER REQUIREMENTS
DVI-300
Input Voltage: 20.5 to 32.2 Vdc, 27.5 Vdc nominal
Average Power: 3 W
2.3 DIGITAL OUTPUTS AND SERIAL PORTS
Table4—DigitalOutputs and SerialPorts
Current Sinking Outputs
Maximum: 36 VDC, 200 mA
RS-232 Ports
Meets requirements of TIA/EIA-232 standard
TX maximum: +/- 13.2 V, RX maximum: +/- 25V
RS-485 Ports
Meets requirements of TIA/EIA−485−A standard
Fail-safe receiver: Open circuit, thermal protection.
Refer to the DVI-300 User's Guide for configuration options.
2.4 PHYSICAL SPECIFICATIONS
Table5—DVI-300 Physical Specifications
Operating Temperature
-15ºC to +55ºC
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Short Term Operating Temperature (30
Minutes)
-40ºC to +70ºC
Operating Altitude
Max. Operating = 55,000 feet
Size
L: 3.4” (86 mm) excluding connectors and emergency switch
H: 1.12” (28.4 mm)
W: 5.75” (146 mm)
Weight
0.27kg (0.6 lbs)
Mounting
DZUS rails using 4 1/4 Turn Studs.
2.4.1 OPTICAL SPECIFICATIONS
Table6—DVI-300 IndicatorBrightness Specifications
Indicator Brightness
Day Mode: 150 fl Minimum.
Night Mode: (dimmable from Day Mode)
Backlighting Brightness
Day Mode: NA
Night Mode: 1 fl +/- 0.5 fl (dimmable)
Table7—DVI-300 IndicatorColor Specifications
INDICATOR
DVI-300C
DVI-300A
DATA DELAY
Yellow
NVIS Yellow A
MSG IN
Green
NVIS Green A
Activity
Green
NVIS Green A
Panel Backlighting Green
Green
NVIS Green A
2.5 SAFETY COMPLIANCE
DVI-300A, DVI-300C, DVI-300AP and DVI-300CP are qualified to the DO-160E environmental category:
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[(A1) (F1)]-CXB [(SBM) (UG)] XXXXXXZBBXXXMXXXXX
The tests demonstrated that the DVI-300 does not exhibit any unsafe performance when exposed to the specified
environmental test conditions, and that installation of the DVI-300 in accordance with the installation instructions
in this manual will not pose a hazard to the continued safe flight and landing of the aircraft.
2.5.1 ENVIRONMENTAL TEST SUMMARY
The following table summarizes DO-160E Environmental Testing for the DVI-300
Table8—EnvironmentalTestingSummary
SECTION
TEST NAME
CATEGORY
4.0
Temperature and Altitude
A1
F1
4.5.4
In-Flight Loss of Cooling
-
5.0
Temperature Variation
C
6.0
Humidity
X
7.0
Operational Shock
Crash Safety
B
8.0
Vibration
(SBM)
(UG)
9.0
Explosion Proofness
X
10.0
Water Proofness
X
11.0
Fluids Susceptibility
X
12.0
Sand and Dust
X
13.0
Fungus Resistance
X
14.0
Salt Spray
X
15.0
Magnetic Effect
Z
16.0
Power Input
B
17.0
Voltage Spike
B
18.0
AF Susceptibility
X
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19.0
Induced Signal Susceptibility
X
20.0
RF Susceptibility
X
21.0
RF Emissions
M
22.0
Lightning Induced Transient Susceptibility
X
23.0
Lightning Direct Effects
X
24.0
Icing
X
25.0
Electrostatic Discharge
X
26.0
Fire, Flammability
X
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3 MECHANICAL INSTALLATION
3.1 GENERAL
This section contains procedures for the mechanical installation of the DVI-300. Included are unpacking
instructions, a table listing the weight of each component, and instructions for completing the physical installation
of the DVI-300.
3.2 INSTALLATION LIMITATIONS
The following installation regulations must be adhered to:
When installing the DVI-300 the installer must have a working knowledge of aircraft electronics installation, and be
a holder of either an FAA Repairman’s Certificate or a Transport Canada equivalent. All installations should meet
the requirements of FAA advisory circular AC43.13-1B.
3.3 MAIN INSTALLATION TASKS
The main tasks for this installation are listed below:
1. Unpack and inspect the system components. Check the contents of the installation kit against the parts
list on the Installation Kit Package and verify that all components are included and were not damaged
during shipping.
2. Product Mounting. Determine the approximate location of the DVI-300.
3. Install and secure the DVI-300.
4. Configure the DVI-300.
5. Test the DVI-300.
IMPORTANT NOTICE
All system interconnect cables must be connected before power is applied to the system.
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3.4 DVI-300 COMPONENT WEIGHTS
The following table provides the weight for the DVI-300.
Table9—Component Weights
COMPONENT
WEIGHT
DVI-300
0.27kg (0.6 lbs)
3.5 UNPACKING AND INSPECTING THE SYSTEM COMPONENTS
1. Check the items in the shipment against those listed on the shipping invoice to ensure that all items have
been received. If any items are missing, contact SKYTRAC Client Services.
2. Carefully remove each item from its individual packaging.
3. Inspect each item for damage that may have been incurred during shipping. In case it is necessary to
submit a damage claim, save the shipping container to help verify the claim.
4. After all items have been unpacked, it is suggested that you save the containers and packaging materials
in case it becomes necessary to reship an item.
5. Verify and record the serial number of the DVI-300. This information is required when contacting
SKYTRAC Systems to activate the satellite communications services.
3.5.1 PRODUCT MOUNTING
To operate as part of the CDU-300, the DVI-300 has to be mounted right below CDP-300. If the DVI-300 is
mounted already, disconnect the connector for DVI-300 and remove the DVI-300 from the aircraft DZUS rails.
Place the CDP-300 over the DVI-300 and secure them together using CDU-300 Mounting Brackets on both sides.
Connect the wiring harness to the rear of the CDP-300 and DVI-300. Be sure to install all connector mounting
hardware required. Mount the CDP-300 and DVI-300 to the aircraft DZUS rails using the DZUS fasteners on
them.
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3.6 INSTALLATION MATERIALS
3.6.1 INSTALLATION KIT FOR THE DVI-300, INSTALLATION KIT FOR THE ISAT-200
The DVI-300 is installed using the DVI-300 Installation Kit (P/N: 107-300-01). The installation kit contains all the
components necessary to install the DVI-300. (Components from the ISAT-200 Installation Kit will also be
required.)
3.6.2 WIRING HARNESS
Determine the location of the DVI-300 in order to determine wiring harness lengths. Create the wiring harness for
your model of DVI-300 referencing applicable approved installation drawings for your airframe. Ensure the wiring
harness complies with the requirements of FAA advisory circular AC43.13-1B.
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4 ELECTRICAL INSTALLATION
4.1 GENERAL
This section contains the information required to complete the electrical connections in a DVI-300 installation.
Included are diagrams and tables that call out and list the pin locations of the connectors used in the installation.
System wiring diagrams with installation notes are also included.
When installing the DVI-300, the installer must have a working knowledge of aircraft electronics installation and be
a holder of either an FAA Repairman’s Certificate or a Transport Canada equivalent. All installations should meet
the requirements of FAA advisory circular AC43.13-1B.
4.2 LINE FUNCTIONS
This section describes the pin-out layout of the DVI-300 DB-25 and DB-9 connector.
4.2.1 DVI-300 25 PIN CONNECTOR PIN-OUT.
Table10---- DVI-300 25 Pin Connector PinDescriptions
PIN#
PIN NAME
FUNCTION/DESCRIPTION
1
Ground
DVI-300 Ground Pin
2
Reserved
Reserved for future use - Do not connect.
3
28V
Connect to 28Vdc.
4
DIM CTRL IN
Input to DVI-300 from aircraft for controlling Bright/Dim mode to a maximum of 28Vdc. Refer
to installation instructions and wiring diagram from more information. This pin has 15k ohm
input impedance.
5
Reserved
Reserved for future use - Do not connect
6
Reserved
Reserved for future use - Do not connect
7
Reserved
Reserved for future use - Do not connect
IMPORTANT NOTICE
All system interconnect cables must be connected before power is applied to the system.
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8
Reserved
Reserved for future use - Do not connect
9
Reserved
Reserved for future use - Do not connect
10
Reserved
Reserved for future use - Do not connect
11
Reserved
Reserved for future use - Do not connect
12
Reserved
Reserved for future use - Do not connect
13
Ground
DVI-300 Ground Pin
14
RS-232 RX
RX line of RS-232 Databus to CDP-300
Do not connect if CDP-300 is not used
15
RS-232 TX
TX Line of RS-232 Databus to CDP-300
Do not connect if CDP-300 is not used
16
RS-485+
RS-485+ line to ISAT-200
17
RS-485-
RS-485- line to ISAT-200
18
Reserved
Reserved for future use - Do not connect
19
Reserved
Reserved for future use - Do not connect
20
Reserved
Reserved for future use - Do not connect
21
Reserved
Reserved for future use - Do not connect
22
Reserved
Reserved for future use - Do not connect
23
Reserved
Reserved for future use - Do not connect
24
Reserved
Reserved for future use - Do not connect
25
Reserved
Reserved for future use - Do not connect
4.2.2 DVI-300 PIN DB-9 CONNECTOR PIN-OUT.
Table11---- DVI-300 9PinConnectorPinDescriptions
PIN #
PIN NAME
FUNCTION/DESCRIPTION
1
NC
Do not connect
2
RXD
Receive Data
3
TXD
Transmit Data
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