Slant/Fin VICTORY VSPH/NDV-60 User manual

IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE INSTALLATION
INSTRUCTIONS
WARNING
LIQUE IED PETROLEUM (L.P.)
PROPANE GAS- IRED BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUE IED PETROLEUM (L.P.) PROPANE
GAS- IRED BOILER LOCATION" on page 4 of this
instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National uel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/ in
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically ired
Boilers, No. CSD-1.
WARNING
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
WARNING
The venting system of this boiler is under positive pressure.
Leakage from this system can be hazardous and if not
avoided can result in death or serious injury. In addition to
the recommendations within this manual and the User’s
Information Manual, the venting system, from the blower to
the outdoor discharge, must be carefully checked annually
by a qualified service agency.
VICTORY VSPH/NDV
™
INSTALLATION AND OPERATING INSTRUCTIONS
Printed in U.S.A. 109 Part No. 455050 Publication No. VSPH/NDV-40
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
HOT WATER MODELS VSPH/NDV-60 THROUGH VSPH/NDV-180
(FOR NON-DIRECT VENT INSTALLATION)
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
TABLE OF CONTENTS
Dimensions, Rating and Orifice Sizes ........................................2
Identification of Parts ..................................................................3
Installation Requirements ...........................................................4
Venting Application .....................................................................5
Boiler Room Air Supply and Ventilation......................................5
lue gas Venting Requirements..................................................5
Vent Material ..............................................................................5
lue Restrictions.........................................................................6
Vent Installation ..........................................................................8
Sidewall Venting..........................................................................8
Vent Termination Location and Clearance..................................8
Vertical Venting ...........................................................................8
Venting Regular Inspection.......................................................12
Gas Piping ................................................................................12
Electrical Wiring ........................................................................12
Wiring Diagram.........................................................................13
Multi Zoning ..............................................................................15
Water Piping .............................................................................15
Operating Instructions...............................................................17
Gas Input Rate Adjustment ......................................................17
Sequence of Operation.............................................................18
Boiler Control............................................................................19
Status of Indicator Lights (LED’s).............................................19
Safety Check ...........................................................................20
Care and Maintenance .............................................................21
General Troubleshooting Guide...........................................22-24
®
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.

VICTORY VSPH/NDV Models
2
NOTE: Height dimensions increase by
11⁄2" and depth increases to 281⁄2" when
combustible floor kit is used.
Natural #49 50 50 50 51 51 51 52 52 52
Propane #57 58 59 59 60 60 61 62 63 63
VSPH/NDV-60 60,000 3 111⁄8" 173⁄8"
VSPH/NDV-90 90,000 4 141⁄8" 203⁄8"
VSPH/NDV-120 120,000 5 171⁄8" 233⁄8"
VSPH/NDV-150 150,000 6 201⁄8" 263⁄8"
VSPH/NDV-180 180,000 7 231⁄8" 293⁄8"
Boiler
Model
No. of
Sections
Input
Btuh AB
Gas
Type 2000 3000 4000 5000 6000 7000 8000 9000 10000
Orifice
Size for
Sea Level
Orifice Sizes for High Altitudes
Includes 4% Reduction for Each 1000 Feet
Elevation — Feet
Orifice sizes indicated for sea level above are factory installed in boiler unless otherwise specified by the local authority. Orifice
table is based on a higher heating value between 1000 Btuh and 1010 Btuh for Natural Gas (See page 20, if local higher heat-
ing value exceeds these numbers). See page 20, for burner input adjustment.
3" DIA
VENT
CONNECTOR
(SEE NOTE)
(SEE NOTE)
1 1/2"
RETURN
TAPPING,
1-1/4"
CIR. FLANGE
PRESS./TEMP
GAUGE
JUNCTION
BOX
SEDIMENT
TRAP
(REQUIRED)
3/4" TO AIR
ELIMINATING
SYSTEM
INSTALL MANUAL MAIN
SHUTOFF VALVE 5' ABOVE
FLOOR WHEN REQUIRED BY
LOCAL CODE
(DOTTED PIPING
BY OTHERS)
PRESSURE RELIEF
VALVE
1-1/2" FPT
SUPPLY
3/4"
DRAIN
25 1/8
"A"
JACKET
LEFT SIDE FRONT RIGHT SIDE
"B"
28 3/4
(SEE NOTE)
(SEE NOTE)
VENT
CONNECTOR
30 1/2
28 1/2
RATINGS AND DIMENSIONS
Figure 1. Dimensions data
Gas Orifice Size Victory VSPH/NDV boiler

VICTORY VSPH/NDV Models 3
LOCATION AND IDENTIFICATION OF PARTS
Figure 2. Location and identification of parts
Base Assembly

VICTORY VSPH/NDV Models
4
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National uel Gas Code, ANSI Z223.1-
latest edition.
This installation must also conform to the additional require-
ments in this Slant/ in Instruction Book.
NATURAL GAS-FIRED BOILER LOCATION
Provide a level, solid foundation for the boiler. Location
should be as near as possible to chimney or outside wall so
that the flue pipe from boiler is short and direct. (See Appen-
dix A for vent terminal location restrictions.) The location
should also be such that all boiler components are protected
from water (dripping, spraying, rain, etc.) during appliance
operation and service (circulator replacement, control
replacement, etc.).
WARNING
LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION
REQUIRES SPECIAL ATTENTION
Liquefied Petroleum (L.P.) propane gas is heavier than air.
Therefore, propane boilers, piping, valves should NOT be
installed in locations where propane leaking from defective
equipment and piping will "pool" in a basement or other
space below the leak.
A spark or flame from the boiler or other source may ignite
the accumulated propane gas causing an explosion or fire.
Provide a level, solid foundation for the boiler. Location
should be as near the chimney as possible so that the flue
pipe from boiler to chimney is short and direct.
The UNIFORM MECHANICAL CODE may be in effect in
your geographic area.
The following precautions are cited by the 1994 UNI ORM
MECHANICAL CODE, section 304.6:
"LPG Appliances. Liquefied petroleum gas-burning
appliances shall not be installed in a pit, basement or
similar location where heavier-than-air-gas might collect.
Appliances so fueled shall not be installed in an above-
grade under-floor space or basement unless such loca-
tion is provided with an approved means for removal of
unburned gas."
Consult Chapter 5 of the 1994 UNI ORM MECHANICAL
CODE for design criteria of the "approved" means for
removal of unburned gas.
BOILER FOUNDATION
A. Provide a solid, level foundation, capable of supporting
the weight of the boiler filled with water, and extending at
least 2" past the jacket on all sides. See dimensions of
boilers, page 2.
B. or installation on non-combustible floors only*.
C. If boiler is to be located over buried conduit containing
electric wires or telephone cables, consult local codes or
the National Board of ire Underwriters for specific
requirements.
* Installation on combustible flooring allowed only with proper Com-
bustible loor Kit. Kit part number is printed on boiler rating plate.
In no case may the boiler be installed on carpeting.
MINIMUM CLEARANCES FROM COMBUSTIBLE
CONSTRUCTIONS
A. Minimum clearances to the exterior surfaces of the boiler
shall be as follows:
MINIMUM ALCOVE AND CLOSET CLEARANCE
or Combustible Recommended
Surface Construction for Service
ront 6" 18"
Rear 6" 18"
Left Side 6" 18"
Right Side 12" 24"
Top 12" 12"
lue Connector:
Enclosed — 6" 6"
Uninclosed — 2" 6"
B. Provide accessibility clearance of 24" on sides requiring
servicing and 18" on sides used for passage.
C. All minimum clearances shown above must be met. This
may result in increased values of some minimum clear-
ances in order to maintain the minimum clearances of
others.
D. Clearance from hot water pipes shall be 1 inch**.
** At points where hot water pipes emerge from a floor, wall or ceiling,
the clearance at the opening through the finished floor boards or wall
or ceiling boards may be not less than 1/2 inch. Each such opening
shall be covered with a plate of uncombustible material.
SAFETY
KEEP THE BOILER AREA CLEAR AND REE ROM
COMBUSTIBLE MATERIALS, GASOLINE AND OTHER
LAMMABLE VAPORS AND LIQUIDS.
Figure 3. Victory “VSPH/NDV” boiler min. clearances for
combustible construction.
INSTALLATION REQUIREMENTS
: 6" FOR ENCLOSED
*
*
2"
12"
VICTORY "VSPH/NDV" BOILER
MIN. CLEARANCES FOR
COMBUSTIBLE CONSTRUCTION
6"
6"
6"
*
12"
2"

VICTORY VSPH/NDV Models 5
VENTING APPLICATION
VSPH/NDV series are induced draft boilers. Model
VSPH/NDV-60 is Catagory II and VSPH/NDV-90 through 180
are Catagory III boilers..
VSPH/NDV boilers must be vented by proper 3" diameter stain-
less steel venting system (see “vent material” on this page)
through the roof or sidewall.
BOILER ROOM AIR SUPPLY AND VENTILATION
An ample supply of air is required for combustion and ventila-
tion. When buildings are insulated, caulked and weather-
stripped, now or later on, direct openings to outside may be
required and should be provided. If the boiler is not near an
outside wall, air may be ducted to it from outside wall openings.
Provisions for combustion and ventilation air must be made in
accordance with section 5.3, Air for Combustion and Ventila-
tion, of the National uel Gas Code, ANSI Z223.1-latest edi-
tion, or applicable provisions of the local building codes. The
following recommendation applies to buildings of energy-saving
construction, fully caulked and weatherstripped.
INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES
TWO UNOBSTRUCTED OPENINGS OR PASSAGE O AIR
INTO THE BOILER ROOM:
1. Air drawn horizontally from outdoors DIRECTLY
through an outside wall; one louvered opening near the
floor and one louvered opening near the ceiling, each open-
ing with a minimum REE air passage area of 1 square
inch per 4000 Btuh of total appliances’ input.
2. Air drawn horizontally through HORIZONTAL DUCTS;
one opening near the floor and one opening near the ceil-
ing, each opening with a minimum REE air passage area
of 1 square inch per 2000 Btuh of total appliances’ input.
3. Air drawn VERTICALLY from outdoors; one opening at
the floor and one opening at the ceiling, each opening with
a minimum REE air passage area of 1 square inch per
4000 Btuh of total appliances’ input.
4. Air drawn from inside the building; one opening near
the floor and one opening near the ceiling, each opening
with a minimum REE air passage area of 1 square inch
per 1000 Btuh of total appliances’ input.
I BOILERS ARE INSTALLED ADJACENT TO OTHER UEL
BURNING EQUIPMENT, THE AREA O REE OPENINGS
MUST BE APPROPRIATELY INCREASED TO ACCOMMO-
DATE THE ADDITIONAL LOAD.
Important:
- Openings must never be reduced or closed. If doors or
windows are used for air supply, they must be locked
open.
- Protect against closure of openings by snow and debris.
Inspect frequently.
- No mechanical draft exhaust or supply fans are to be
used in or near the boiler area.
- Boiler area must never be under negative pressure. The
flow of combustion and ventilating air to the boiler must
not be obstructed.
FLUE GAS VENTING/NDV REQUIREMENTS
The Victory VSPH/NDV series boiler is a high efficiency,
mechanically induced draft boiler and, therefore, requires differ-
ent venting arrangements than natural draft, lower efficiency
boilers.
THE OLLOWING INSTRUCTIONS MUST BE CARE ULLY
READ AND OLLOWED IN ORDER TO AVOID ANY HAZ-
ARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION
O THE LUE GAS VENTING SYSTEM.
The vent piping installation MUST be in accordance with these
instructions and with ANSI Z223.1-latest edition NATIONAL
UEL GAS CODE, Part 7, Venting of Equipment. Other local
codes may also apply and must be followed. Where there is a
conflict between these requirements, the more stringent case
shall apply.
The use of a vent damper is NOT permitted on this boiler
series.
VENT MATERIAL
The vent system for direct or non-direct vent installation must
be UL listed single wall 3” diameter AL29-4C* stainless steel
material. The following manufacturers’ systems are approved
for use within a specified minimum and maximum equivalent
vent length for each model. Proper adapter must be used as a
connector between Victory VSPH/NDV boilers flue collar and
venting system as shown below:
Heat- ab. Inc. Saf-T Vent Not required RTV 106 or Dow
Corning 732
Heat- ab. Inc. Saf-T Vent Not required Not Required
EZ Seal
ProTech System, asNSeal SA-H A3 Not Required
Inc.
lex-L StaR-34 SRAS A3 GE-IS806
International, Inc.
Z- lex, Inc. Z-Vent O2SVSSLA2 GE, RTV 106
*AL29-4C is a registered Trademark of Allegheny Ludlum Corp
Manufacturer Type/System Adapter Part
No. Sealant
Heat-Fab Part Numbers for various items of vent system are listed in
Slant/Fin Part List, Publication No. VSPH/NDV-10PL

When joining the various components of the above listed
vent systems, the manufacturers’ instructions should be
closely followed to insure proper sealing. Use sealant speci-
fied by vent system manufacturer for sealing of pipe and fit-
tings. See igure 4 for proper application of vent pipe sealing
for Saf-T vent system by Heat- ab, Inc. All vent connections
must be liquid and pressure tight. lue vent system CANNOT
be cut to length. Consult manufacturer’s instructions. or Heat-
ab system, use slip joint connector to adjust pipe lengths
dimensions.
DO NOT use plastic or galvanized flue pipe.
FLUE PIPE RESTRICTIONS
1. Maximum allowed equivalent flue pipe length for different
flue systems at different altitudes are given in the tables
on page 7.
2. Equivalent of flue length is sum of the straight pipe
lengths and equivalent length of elbows as shown in the
table on this page.
3. The vent termination is in addition to the allowed equiva-
lent lengths.
4. Minimum flue length is 2 feet.
EXAMPLE: Boiler model VSPH/NDV-180 is to be installed at
sea level. lue piping includes 2 elbows and using Heat- ab
system. Maximum straight flue length would be
30-2x3=24 feet.
5. All Victory VSPH/NDV boilers are equipped with a
built-in condensation drain and trap. The trap loop must
be filled with water. DO NOT operate the boiler without
filling the trap with water to prevent flue gas discharge
into space. The drain should extend to a floor drain or
to a container which may require emptying periodically.
6. The horizontal vent pipe must be sloped upward from
the boiler at a pitch of at least 1⁄4" per 1 foot of run, so
that the condensate from the vent system runs to the
drain trap.
7. The horizontal vent pipes must be supported with pipe
straps at intervals no greater than indicated by vent
pipe manufacturer’s instructions. The vertical portion
vent pipe also must be supported per manufacturer’s
instructions.
8. Minimum clearances of vent pipes from combustible
constructions must be maintained (see Page 4).
9. Common venting with other appliances or another
VSPH/NDV boiler is not allowed.
10. DO NOT install a vent damper or similar devices in
vent system or on the boiler.
11. Do not insulate venting system.
VICTORY VSPH Models
6
Figure: 4 Vent Sealing Instructions
(Consult vent manufacturer’s instructions.)
Heat- ab, Inc. Saf-T Standard 3
elbow
Heat- ab, Inc. Saf-T, tight radius elbow 6
ProTech System, Inc. asNseal 6
lex-L International, Inc. StaR-34 6
Z- lex, Inc. Z-Vent 6
Manufacturer Type/System Equivalent
Length (Feet)
Equivalent Length of Various 90-Degree Elbows

VICTORY VSPH Models 7
Maximum allowed flue pipe equivalent length (Feet)
for
Heat-Fab Saf-T vent system (Including EZ Seal)
Boiler Model
Number
0 - 5,000 t.
Elevation
VSPH/NDV-60 40 40 40
VSPH/NDV-90 40 40 35
VSPH/NDV-120 40 35 30
VSPH/NDV-150 35 30 25
VSPH/NDV-180 33 28 23
5,000 - 7,500 t.
Elevation
7,500 - 10,000 t.
Elevation
Boiler Model
Number
0 - 5,000 t.
Elevation
VSPH/NDV-60 35 35 35
VSPH/NDV-90 35 35 30
VSPH/NDV-120 35 30 25
VSPH/NDV-150 30 25 20
VSPH/NDV-180 28 23 18
5,000 - 7,500 t.
Elevation
7,500 - 10,000 t.
Elevation
Boiler Model
Number
0 - 5,000 t.
Elevation
VSPH/NDV-60 30 30 30
VSPH/NDV-90 30 30 25
VSPH/NDV-120 30 25 20
VSPH/NDV-150 25 20 15
VSPH/NDV-180 23 18 15
5,000 - 7,500 t.
Elevation
7,500 - 10,000 t.
Elevation
Maximum allowed flue pipe equivalent length (Feet)
for
Z-Flex Z-Vent and Flex-L StaR-34 vent systems
Maximum allowed flue pipe equivalent length (Feet)
for
ProTech FasNSeal vent systems

VICTORY VSPH Models
8
VENTING INSTALLATION
ollow the vent material manufacturer’s instructions in con-
junction with these instructions for venting system installa-
tion.
The air for combustion is taken from the ambient air sur-
rounding the boiler; therefore, ample supply of air is required
for combustion and ventilation (see page 5.)
The surounding of the boiler must not be contaminated.
The harmful corrosive contamination may be from the chlo-
rine-type detergents, cleaners, bleaches, and fabric softeners
used in laundry or chlorine-based swimming pool chemicals.
A. SIDEWALL VENTING
igures 5 and 6 show typical horizontal sidewall venting. or
combustible wall passage of vent piping, a UL listed thimble
must be used, providing the wall thickness from 3" minimum
up to 12" maximum. The vent piping must terminate with a
screened tee or elbow termination facing down.
CAUTION: lue gasses exiting from the vent terminal will
condense. Building materials in the area of the vent terminal
should be protected from discoloration and degradation.
VENT TERMINATION LOCATION AND CLEARANCES
1. The venting system shall terminate at least 3 feet above
any forced air inlet located within 10 feet.
2. The venting system shall terminate at least 4 feet below,
4 feet horizontally from, or 1 foot above any door, window
or gravity air inlet into any building. The bottom of the vent
terminal shall be at least 12 inches above grade or the
normal snow level whichever is greater.
3. Through the wall vents shall not terminate over public
walkways or over areas where condensate or vapor could
create a nuisance or hazard or could be detrimental to
the operation of regulators, relief valves or other equip-
ment. Minimum clearance of 4 feet horizontal distance is
maintained, from electric meters, gas meters, regulators
and relief equipment.
4. Vent termination must not be located in any confined
space (i.e. window wells, alcoves, narrow alleys) or under
any overhang or deck. Vent termination should not allow
flue gas discharge towards neighbor’s windows or where
personal injury or property damages can occur.
B. VERTICAL VENTING
igure 7 shows typical venting through the roof. The vent
pipe must pass through the ceiling, floor and the roof verti-
cally through a 7" minimum diameter cutout. A fire stop is
required for each ceiling and floor penetration. or roof pas-
sage, an appropriate UL listed roof flashing must be used.
An existing chimney (see igure 8) may be used as a chase
for vertical venting. Other appliances CANNOT be vented
into the same chimney or vent pipe with in the chimney.
The vertical vent piping must terminate with a screened tee,
combination of 45˚ elbow and a 90˚ screened elbow termina-
tion or a rain cap termination.
(text continued p.13)

VICTORY VSPH Models 9
9 IN. MAX.
V
6 IN. MIN.
SLOPE UP 1/4 IN.
PER FOOT MIN.
FROM BOILER TO
VENT TERMINATION
TO DRAIN OR
CONTAINER
OUTSIDE VENT TERMINATION
ELBOW WITH SCREEN
OUTSIDE
WALL
STANDARD 90? ELBOW
OR
TIGHT RADIUS 90? ELBOW
12" MIN
SNOW LINE
(SEE DEFINITION)
V
VSPH/NDV BOILER
DRAIN & TRAP
CONDENSATION
BUILT-IN
WITH WATER
FILL TRAP
W
AIR INTAKE
(DO NOT BLOCK)
STANDARD 90?
ELBOW
3 IN. DIA.
S
3 IN. DIA.
S.S.FLUE
PIPE (SEE
PAGE 5)
3
A U/L LISTED WALL THIMBLE
MUST BE USED ON COMBUSTIBLE
WALLS. S/F P/N 440695
(ADJUSTABLE 5 IN. TO 8 IN.)
MAY BE USED. ABOVE THIMBLE
MUST BE USED WITH HEAT-FAB
SLIP JOINT CONNECTOR
A WAL
PRESS./TEMP.
GAUGE
VICTORY VSPH/NDV MODELS, SIDEWALL VENTING
All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia.
AL29-4C S.S.*. venting materials (See page 5).
Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to.
The height should be used as the SNOW LINE.
*AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP.
Figure 5. Side wall venting.
Figure 6. Side wall venting.
9 IN. MAX.
9
2 FT.MIN.
6 IN. MIN.
AIR INTAKE
(DO NOT BL0CK)
S.
TO DRAIN OR
CONTAINER
OUTSIDE WALL
O
OUTSIDE VENT TERMINATION
ELBOW WITH SCREEN
SLOPE UP 1/4 IN.
PER FOOT MIN.
FROM BOILER TO
VENT TERMINATION
12" MIN
SNOW LINE
(SEE DEFINITION)
S
O
VSPH/NDV BOILER
DRAIN & TRAP
CONDENSATION
BUILT-IN
WITH WATER
FILL TRAP
A
3 IN. DIA.
S.S.FLUE
PIPE (SEE
PAGE 5)
A U
AWALL THIMBLE MUST
BE USED ON COMBUSTIBLE
WALLS. S/F P/N 440695
(ADJUSTABLE 5 IN. TO 8 IN.)
MAY BE USED. ABOVE THIMBLE
MUST BE USED WITH HEAT-FAB
SLIP JOINT CONNECTOR
P
PRESS./TEMP.
GAUGE

VICTORY VSPH Models
10
FIRESTOP AND
SUPPORT
VENT
TERMINATI ON
TEE WITH SCREEN
FLASHING AND
STORM COLLAR
FIRESTOP AND
SUPPORT
1 FT MIN.
ALTERNATE VERTICAL TERMINATION
A
SLOPE UP 1/4 IN.
PER FOOT MIN.
VSPH/NDV BOILER
6" MIN
TO DRAIN OR
CONTAINER
45˚ ELBOW
90˚ TERMINATION
ELBOW WITH SCREEN
3 IN. DIA.
S.S.VENTING MATE RIAL
3 IN. DIA.
S.S.VENTING MATE RIAL
10 FT. MIN
**RAIN CAP TERMINATION MAY BE USED
AIR INTAKE
(DO NOT BLOCK)
FILL TRAP
WITH WATER
BUILT-IN
CONDENSATI ON
DRAIN & TRAP
PRESS./TEMP.
GAUGE
VICTORY VSPH/NDV MODELS, VENTING THROUGH A ROOF
All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia.
AL29-4C* S.S. venting materials (See page 5).
Figure 7. Victory VSPH/NDV models venting through the roof
* AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP.

VICTORY VSPH Models 11
**RAIN CAP TERMINATION MAY BE USED
SEAL CHIMNEY OPENING
WITH MORTAR OR COVER PLATE
CHIMNEY
TOP PLATE
VENT
TERMINATION
TEE WITH SCREEN
1 FT MIN.
ALTERNATE VERTICAL TERMINATION **
*
SLOPE UP 1/4 IN.
PER FOOT MIN.
TO DRAIN OR
CONTAINER
45˚ ELBOW
90˚ TERMINATION
ELBOW WITH SCREEN
VSPH/NDV BOILER
DRAIN & TRAP
CONDENSATION
BUILT-IN
AIR INTAKE
(DO NOT BLOCK)
WITH WATER
FILL TRAP
3 IN. DIA.
S.S.VENTING
MATERIAL
3 IN. DIA.
S.S.VENTING
MATERIAL
10FT.MIN.
PRESS./TEMP.
GAUGE
VICTORY VSPH/NDV MODELS UTILIZING AN EXISTING CHIMNEY AS A CHASE
All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia.
AL29-4C* S.S. venting materials (See page 5).
Figure 8. Victory VSPH/NDV models utilizing an existing chimney as a chase
* AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP.

VICTORY VSPH/NDV Models
12
VENTING SYSTEM REGULAR INSPECTION
A. Inspect the system regularly for condensation, corrosion
and/or physical damage. A qualified professional should ser-
vice the boiler annually and include such an inspection at that
time. The homeowner should look over the system monthly for
damage, water stains, any signs of rust, other corrosions or
separation of the vent piping.
B. Should an inspection turn up signs of condensation, corrosion
or damage, the boiler should be shut down immediately and
the condition should be corrected by a qualified professional.
C. All Victory VSPH/NDV boilers are equipped with a built-in con-
densation drain and trap. The trap loop must be filled with
water. DO NOT operate the boiler without filling the trap with
water to prevent flue gas discharge into space. Periodic
inspection should be made of this assembly for deterioration
of the tubing and to insure that the trap is not plugged. If it is
plugged or appears to have excessive sediment in it, it should
be removed from the drain assembly, straightened out to clear
the obstruction, reformed, filled with water and reinstalled as
before.
GAS PIPING
A. Local installation codes apply. The pipe joint compound
used on threads must be resistant to the action of liquefied
petroleum gases.
B. The gas supply line to the boiler should run directly from the
meter for natural gas or from the fuel tank for L.P. propane
gas. See page 2 for location of union and manual main
shut-off valve that may be specified locally.
Selecting pipe size for natural gas:
1. Measure or estimate the length of piping from the meter
to the installation site.
2. Consult gas supplier for heating value of gas (Btu/cu. ft.).
3. Divide boiler rated input by heating value to find gas flow
in piping (cu. ft. per hour).
4. Use table below to select proper pipe size.
EXAMPLE: Boiler model VSPH/NDV-150 is to be installed. Dis-
tance from gas meter to the boilers is 30ft. Heating value of
natural gas is 1020 Btu/cu. t. Select proper pipe size.
Gas flow = 150,000 Btu/hour = 147 cu. ft. per hour
1020 Btu/cu. ft.
At 30 ft. length of pipe, match required capacity from table on
this page (choose higher capacity, in this case is 152 cu. ft. per
hour). Required pipe size is 3⁄4".
Improper gas pipe sizing will result in pilot flame outages, insuf-
ficient heat and other installation difficulties. or more informa-
tion and also if other appliances are to be attached to the pip-
ing system, see Appendix C of National uel Gas Code ANSI
Z223.1-latest edition.
C. The boiler and its gas connection must be leak tested
before placing the boiler in operation. Use liquid soap solu-
tion for all gas leak testing. DO NOT use open flame. This
boiler and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure test-
ing of that system at test pressures in excess of 1⁄2PSIG.
This boiler must be isolated from the gas supply piping sys-
tem by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test
pressures equal to or less than 1⁄2PSIG.
D. All gas piping used should be inspected thoroughly for
cleanliness before makeup. A sediment trap must be provid-
ed, as illustrated on page 2.
E. The minimum and maximum gas supply pressure (at the
inlet of gas valve) are shown on the boiler rating plate for
the type of gas used. Gas supply pressure should never be
less than minimum or more than maximum pressure when
the boiler or any other appliance is turned on or off.
ELECTRICAL WIRING
DANGER: Before wiring always turn off electric power supply
otherwise, shock or death can result.
1. Power Supply
A separately fused circuit is recommended. Use standard
15 Amp. fuse or breaker and 14 gage conductors in BX
cable or conduit.
Provide disconnect means and overload protection as
required. See boiler wiring diagram ( igure 9a) boiler con-
trol ( igure13b) and ladder diagram ( igure 9c).
Boiler must be electrically grounded in accordance with the
requirements of the authority having jurisdiction, or, in the
absence of such requirements, with the National Electrical
Code, ANSI/N PA 70-latest edition.
Length
of pipe
in eet 1/2 3/411
1/411/2
Gas low In piping -- cu. ft. per hr.
Iron Pipe Size (IPS) — inches
10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 890
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 180 370 560
80 43 90 170 350 530
90 40 84 160 320 490
100 38 79 150 305 460
At pressure drop of 0.3 in. water, specific gravity = 0.6.

VICTORY VSPH/NDV Models 13
PILOTPILO T
BURNERBURNER
MODEL UT-1107MODEL UT-1107
P5P5 P4P4 P1P1 P6P6
P2P2
P3P3
INTEGRATED BOILER CONTROLINTEGRATED BOILER CONTROL
P6P6
THERMOSTATTHERMOSTAT
K4K4
MVMV
MV/PVMV/PV
PVPV
NEUTRALNEUTRAL
HOTHOT
MM
120 V / 6 0Hz120 V/6 0 H z
120VAC120VAC
24VAC24VAC
K5K5
K1K1
MM
CIRCULATORCIRCULATOR
BLOWE RBLOWER
HIGHHIGH
LIMITLIMIT
PRESSUREPRESSURE
SWITCHSWITCH
ROLL-OUTROLL-OUT
SWITCHSWITCH
L1L1
11
L2L2
GNDGND
P6P6
44
P5P5
P4P4
11
55
P4P4
11
P5P5
P4P4
22
33
DISCONNECTDISCONNECT
SWITCHSWITCH
P1P1
33
P1P1
11
P2P2
22
P2P2 11
P6P6
33
P6P6
22
P3P3
99
CHASSISCHASSIS
GNDGND
P3P3
77P3P3
44
P3P3
66
P3P3
33
P3P3
11
P3P3
55
P3P3
22
NOTE:NOTE: PXPX
INDICATES CONNECTOR'S TERMINAL ON BOILER CONTROLINDICATES CONNECTOR'S TERMINAL ON BOILER CONTROL
K3K3
P3P3
88
Figure 9b. Boiler control Figure 9c. Ladder wiring diagram
PRESSURE
SWITCH ROLL-OUT
SWITCH
CAUTION:
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE
APPLIIANCE MUST BE REPLACED, IT MUST BE REPLACED
WIT H TY PE 1 05 ∞C OR ITS EQUIVALENT.
WIRE LEGEND:
FACTORY WIRED
FIELD WIRED, FIELD SUPPLIED
BLOWER
(INDUCER)
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
PROPER OPERATION AFTER SERVICING".
1
CIRCULATOR
MV
GND
VR8204A
1
JUNCTION
BOX
DISCONNECT
SWITCH
120V/60Hz
AQUASTAT
RED
WHITE
BLACK
L1-HOT
L2-NEUTRAL
1
2
M
BLACK
1
2
3
6
5
4
P5
P4
BLACK
G/Y
1
2
3
4
1
2
3
P2
BLACK
WHITE
GREEN
PROVIDE DISCONNECT MEANS & OVERLOAD PROTECTION AS
REQUIRED.
120V/24V
TRANSFORMER
12
BLACK
WHITE
BROWN
PINK
1
2
3
4
5
6
7
8
9
PV
MV/PV
L4080B
GAS VALVE
24V
THERMOSTAT
RED
BLUE
WHITE
RED
BLACK
YELLOW
YELLOW
P6
P3
P1
GREEN
WHITE
WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
"VERIFY
RED
Figure 9a. Schematic wiring diagram.

VICTORY VSPH/NDV Models
14
MULTIZONING OF VSPH/NDV BOILER
ZONE VALVE SYSTEM USING V8043E/ ZONE VALVES
Figure 10.
MULTIZONING OF VSPH/NDV BOILER
PUMP ZONING SYSTEM USING R845A RELAY
Figure 11.
MULTIZONING OF VSPH/NDV BOILER
PUMP ZONING SYSTEM USING R882A/B RELAYS
Figure 12.

VICTORY VSPH/NDV Models 15
2. Power Connection
A. Remove electrical junction box cover.
B. Hot connection lead is black. Neutral connection lead is white.
Proper polarity is important for VSPH/NDV boilers.
Reversed polarity will cause system lockout and the power
LED will flash continuously.
C. Connect ground wire to ground screw inside the junction box.
D. Replace junction box cover.
THERMOSTAT CONNECTIONS
Install thermostat on an inside wall and away from any heat
sources, sunshine and drafts. Thermostat wires must be connect-
ed to terminals block on boiler. See wiring diagram igure 9a.
Thermostat heat anticipator: or a non-zoned system set thermo-
stat heat anticipator to 0.4 Amps, for zoned system set to match
power requirements of zone valves or relays. Refer to manufactur-
er’s instructions and specifications. Also see instructions with ther-
mostat.
MULTI ZONING
or multiple zoning, either zone valves or circulators maybe used.
or zone valve system see igure 10.
or pump zoning system see igure 11 and igure 12.
DO NOT use boiler transformer to power external accessories like
zone valve and relays, overload and/or burned-out transformer
and boiler malfunction can result. Use separate transformer to
power such components. or pump zoning system, remove boiler
circulator wire connector from P5 of electronic boiler control (See
igure 9b).
WATER PIPING
Always follow good piping practices. Observe minimum 1" clear-
ance to combustibles around all uninsulated hot water pipes or
when openings around pipes are not protected by non-com-
bustible materials.
On a hot water boiler installed above radiation level, the boiler
must be provided with a low water cutoff device at the the time of
installation by the installer (see igure 13 for piping arrangement).
The low water cutoff must be wired in series with rollout safety
switch and Aquastat (limit control). See wiring diagram igure 9a.
1. Supply and Return
or tapping sizes see dimensions on page 2. Shut-off valves
are recommended.
2. Circulating Systems
Victory VSPH/NDV boilers are equipped with a water circulating
pump mounted to the return water connection on the boiler. This
pump location is appropriate for most installations. It may be
desired and proper to locate this pump to the alternate location
shown in igure 13, especially when applied to larger systems
using high-head pumps.
When the pump is removed there is a 11⁄2” PT tapping that the
return pipe may be attached to.
At one month intervals after the last call for heat, the circulator
will be energized for 30 seconds. Short operation after long term
idle periods prevent damage of the pump from sedimentation.
3. Radiant Floor, Low Water Temperature and large water
volume systems
A boiler by-pass loop, three way valve arrangement, or
primary secondary pumping (with a boiler loop) must be
used to provide a minumum 130˚ return water temperature
to the boiler. This will prevent condensation on the cast-iron
sections that can result in improper operation of the boiler.
4. Air control system
Diaphragm type compression tank is used to control system
pressure. It must be installed at the boiler or between boiler
and supply main pump(s).
An automatic air vent is used to remove air from the system
in igure 13. If system pressure needs further control, add
an additional tank in parallel with original tank or install a
larger capacity tank. Use appropriate size tank for volume of
water in system. See chart for boiler’s volume.
Model Pounds Gallons
VSPH/NDV-60 24.75 3.0
VSPH/NDV-90 32.00 3.8
VSPH/NDV-120 39.25 4.7
VSPH/NDV-150 46.50 5.6
VSPH/NDV-180 53.75 6.4
Boiler Water Content
GATE VALVEGATE VALVE
FACTORYFACTORY
CIRCULATORCIRCULATOR
LOCATIONLOCATION
3/4"PRESSURE3/4"PRESSURE
RELIEFVALVERELIEFVALVE
AIRVENTAIRVENT
RETURNRETURN
SUPPLYSUPPLY
EXPANSIONEXPANSION
TANKTANK
ALTERNATEALTERNATE
CIRCULATORCIRCULATOR
LOLOCATCATIONION
FLOWCONTROLFLOWCONTROL
VALVEVALVE
WATERFEEDWATERFEED
PRESSUREPRESSURE
REDUCINGREDUCING
(FILL)VALVE(FILL)VALVE
DRAINCOCKDRAINCOCK
Figure 13. Piping arrangement

VICTORY VSPH/NDV Models
16
5. Cold Water Fill
Pressure reducing (fill) valve and shut-off valve should be
installed.
6. Relief Valve Discharge Piping
Use same size or larger piping than valve outlet. Must ter-
minate 6" minimum from floor with a plain (no threads)
end. Place a bucket under pressure relief valve discharge.
Make sure discharge is always visible. DO NOT hard-pipe
to drain piping.
7. Providing Protection from Freezing
Anti-freeze is sometimes used in hydronic heating systems
to protect against freeze-up in the event of power failure or
control shutdown when the building is unoccupied. It
should be recognized that unless the building is kept
above freezing temperature by some means, the plumbing
system is not protected. Two types of anti-freeze may be
used: ETHYLENE GLYCOL, used in automobiles, has
desirable properties, but is toxic. Its use maybe prohibited
when system water/glycol solution is in contact with a
potable water vessel (as an indirect hot water heater with
built-in heating coils). PROPYLENE GLYCOL is used in
the quick-freeze food industry; it is practically non-toxic. Its
use may be permitted when system solution is in contact
with a potable water vessel. When anti-freeze must be
used, inhibited propylene glycol is recommended. Useful
information on the characteristics, mixing proportions, etc.
of glycol in heating systems is given in Technical Topics
No. 2A, available from the Hydronics Institute, 34 Russo
Place, Berkeley Heights, NJ 07922. Consult glycol manu-
facturers for sources of propylene glycol.
8. Water Treatment
A good water treatment program will not only extend the
useful life of this boiler but it will also save much of the
time and expense of repairs made necessary by pre-
ventable occurrences. A reputable water treatment compa-
ny should be consulted to evaluate and determine the best
overall treatment program for your boiler equipment.
PIPING A HEATING - COOLING SYSTEM TO A WATER
BOILER AND CHILLER
igure 14 illustrates a method of piping a heating-cooling sys-
tem to a water boiler and a chiller. Hand valves (shown) or
automatic valves must be installed to prevent circulation of
chilled water in the boiler or hot water in the chiller.
The air control system and pressure control system must
operate with chiller only, or the boiler only, being valved to the
piping system. Separate control devices on the boiler and
chiller may be used, or a single set of air and pressure con-
trols on the common piping may be preferred.
If the boiler is used to supply hot water to heating coils in air
handling units, flow control valves or other devices must be
installed to prevent gravity circulation of water in the coils dur-
ing the cooling cycle.
OPERATING INSTRUCTIONS
I. Filling and Venting Water Systems
A. ill the system with water. Vent or purge of air.
B. ire the boiler as soon as possible (see following warn-
ing and instructions) and bring water temperature in
the system.
C. Vent air and add water as needed to achieve operating
pressure on boiler gauge. Pressure must be between
approximately 12 psi (cold water) and 25 psi at water
temperature setting of high limit control, for boilers
equipped with 30 psi relief valves. Boilers rated for a
higher pressure and equipped with a matching relief
valve may operate at a higher pressure, but no higher
than 5 psi below the relief valve opening pressure.
D. Check for and repair any leaks before placing system
in service.
BEFORE FIRING BOILER, make these checks:
1. System is full of water. Air is vented or purged.
2. Relief valve is installed in accordance with ASME Boil-
er and Pressure Vessel Code, Section IV. Valve open-
ing is not closed or reduced in size.
3. Venting is installed according to instructions under
“ LUE GAS VENTING REQUIREMENTS”.
4. All wiring is completed, following applicable wiring dia-
grams.
5. Using soap solution, check for gas leaks in all gas pip-
ing from meter to boiler pilot and manifold. DO NOT
use open flame.
Figure 14. Cooling system to a water boiler and chiller.

VICTORY VSPH/NDV Models 17
II. Initial Start
Safe lighting and other performance criteria were met when
testing various gas manifold and control assemblies used
on the Victory VSP Series Boilers under the ANSI Z21.13-
latest edition.
Instructions
ollow the lighting instructions in this manual. These
instructions are also attached to the boiler.
SAFETY INFORMATION
or Your Safety Read Before Operating
A. This appliance is equipped with an ignition device which
automatically lights the pilot. DO NOT try to light the pilot by
hand.
B. BE ORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas
is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT try to light any appliance.
•DO NOT touch any electric switch: DO NOT use any
phone in your building.
• Immediately call you gas supplier from a neighbor’s
phone. ollow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire depart-
ment.
C. Use only your hand to turn the gas control knob. Never
use tools. If the knob will not turn by hand, don’t try to
repair it, call a qualified service technician. orce or
attempted repair may result in a fire or explosion.
D. Do Not use this appliance if any part has been under
water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the
control system and any gas control which has been under
water.
1. STOP! Read the safety information above.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. DO NOT try to light the pilot by
hand.
5. Remove jacket front panel
6. Turn gas control knob clockwise to “O ”.
DO NOT force.
7. Wait five (5) minutes (longer for propane) to clear out any
gas, then smell for gas, including near the floor. If you then
smell gas, STOP! ollow “B” in the safety information
above on this page. If you don’t smell gas, go to next
step.
8. Turn as control knob counterclockwise to “ON”.
9. Replace jacket front panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
12. If the appliance will not operate, follow the instructions
“To Turn Off Gas to Appliance” and call your service
technician or gas supplier.
To Turn Off Gas to Appliance
1. Set thermostat to lowest setting.
2. Turn off all electric power to the appliance if service
is to be performed.
3. Remove jacket front panel.
4. Turn gas control knob clockwise till knob stops,
then continue to “O ”. Do not force.
5. Replace jacket front panel.
Removing acket Front Panel
1. Turn black screws 1⁄4turn to open position.
2. Remove front panel.
To replace the panel, reverse procedure.
Gas Input Rate Adjustment
1. Consult gas supplier for higher heating value* of gas
(Btu/cu. ft.)
2. Set thermostat high enough so that boiler will remain on
3. Measure manifold pressure.
Correct manifold pressure for gas used is printed on boiler
rating plate. NOTE: Gas pressure may be adjusted by
turning pressure regulator screw on combination gas valve
(turn clockwise to increase pressure, counterclockwise to
decrease pressure).
* ”Higher Heating” value of gas is commonly known as “heating value”.
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
0FF0FF
ONON
HONEYWELLHONEYWELL
GASGAS
INLETINLET
GASCONTROLKNOBGASCONTROLKNOB
SHOWNIN"OFF"SHOWNIN"OFF"
POSITIONPOSITION
OUTLETOUTLET
VSP40-19
FIGURE19
Figure 19.
Gas Valve VR8204 or VR8304
OPERATING INSTRUCTIONS

VICTORY VSPH/NDV Models
18
THERMOSTAT CALLS OR HEAT
CIRCULATOR ON
INDUCER (BLOWER) ON
VSPH/NDV BOILER SEQUENCE OF OPERATION
BOILER WATER TEMPERATURE IS
BELOW HIGH LIMIT SETTING?
PRESSURE SWITCH CONTACTS PROVED
OPEN WITHIN 45 SECONDS?
PRESSURE SWITCH CONTACTS CLOSED
WITHIN 5 MINUTES?
30 SECONDS PRE-PURGE PERIOD
TRIAL OR IGNITION-15 SECONDS
PILOT VALVE OPENS. IGNITION SPARK STARTS.
PILOT LIGHTS AND LAME IS SENSED
DURING TRIAL OR IGNITION?
SPARK O . MAIN VALVE OPENS. BOILER HEATING PERIOD
STARTS
CONTROL CONTINUOUSLY MONITORS THERMOSTAT, HIGH
LIMIT, PRESSURE SWITCH AND LAME SENSOR.
THERMOSTAT CALLS OR HEAT ENDS.
CIRCULATOR O , PILOT AND MAIN VALVE CLOSE.
15 SECONDS POST PURGE
BOILER WAITS OR NEXT CALL OR HEAT.
CONTROL LOCKOUT
LAME LED LASHING.
1/2 HOUR WAIT PERIOD
PILOT LIGHTS AND
LAME SENSED?
4 TIMES RE-TRIALS
OR IGNITION
CONTROL RE-INSTATE
TRIAL OR IGNITION
WITH 30 SECONDS
INTER-PURGE
CONTROL LOCKOUT.
POWER AND
PRESSURE
SWITCH LED’S
LASHING.
1 HOUR WAIT
PERIOD.
NO
YES
NO
YES
YES
YES
YES
NO
NO
NO

VICTORY VSPH/NDV Models 19
a. Input for PROPANE is approximately at rating shown on
ating plate when manifold pressure is 9-1⁄2" water column
b. Input for NATURAL GAS is approximately at rating
when manifold pressure is 3-1/2" water column, but
should be checked on the gas meter:
Btuh Input = Btu/cu. ft. metered in 3 minutes x 20
EXAMPLE #1:
or 1000 Btu/cu. ft. gas, this becomes:
Btuh Input = cu. ft. metered in 3 minutes x 1000 Btu/cu. ft. x 20
EXAMPLE #2:
or 1050 Btu/cu. ft. gas, this becomes:
Btuh Input = cu. ft. metered in 3 minutes x 1050 Btu/cu. ft. x 20
4. The higher heating value of gas varies substantially for
different localities. Consult with Slant/ in’s Technical Ser-
vice Department for reorificing procedures if any of the
following apply:
a. Boiler (burner) is over firing. CAUTION! National uel
Gas Code (ANSI Z223. -latest edition) does NOT per-
mit firing at a higher input rate than the input rate indi-
cated on the boiler rating plate in order to avoid haz-
ardous conditions such as explosion or carbon monox-
ide poisoning.
b. Poor higher heating value of gas is causing the actual
input to be substantially lower than the rating plate
indication.
The gas metered in 3 minutes to obtain rated input for
each boiler model, using 1000 Btu/cu. ft. gas, is tabu-
lated in gas rate table.
INTEGRATED BOILER CONTROL
The integrated boiler control monitors the status of the room
thermostat, high limit control (Aquastat), pressure switch and
the flame sensor. It controls the operation of circulator, induc-
er motor, gas valve and spark for pilot ignition. The boiler con-
trol also determines the sequence of operation and timing for
pre and post purge periods, trail for ignition and lockout.
The control indicator lights (LED’s) provide information of boil-
er operation when lights are steady on or diagnostic informa-
tion when they are flashing in order to help to determine the
cause of boiler failure.
Boiler rated input in
cu. ft./hr. of 1000 Btu/cu. ft.
Natural Gas
60
90
120
150
180
Cubic Feet Gas Consumption
1000 Btu/cu. ft. gas, in
3 minutes, at rated input
3.00
4.50
6.00
7.50
9.00
Gas Rate Table
O = LED off = LED steady on
A. NORMAL OPERATION - STATUS OF INDICATOR LIGHTS (LED’S)
Standby-Boiler waits for call for
heat
Thermostat calls for heat
Circulator on
Boiler water temperature below
high limit setting
Inducer on
Pressure switch contacts closed
30 seconds pre-purge period
Trial for ignition
Gas valve open
Pilot flame and main burners on
Boiler heating period
Thermostat call for heat ends
Circulator off
15 seconds post purge period.
Burners off.
DESCRIPTION OF OPERATION POWER
LED
TSTAT/CIRC
LED
LIMIT
LED
PRESS
SWITCH
LED FLAME
LED
O
O
O
O
O
O
O
O
O
O
O
O

VICTORY VSPH/NDV Models
20
To reset the lockout condition: Turn down thermostat or turn
power off at disconnect switch for at least 45 seconds, then
restore power or set thermostat at desired setting.
Automatic reset: After one hour (1/2 hour for flame failure),
control will automatically retry.
SAFETY CHECK
1. Checking for gas leaks:
Using soap solution, check for gas leaks from meter to
gas valve including all pipes and fittings, gas valve con-
nections, manifold and pilot burner gas line and its fittings.
Use liquid soap solution for all gas testing. DO NOT use
open flame.
2. High limit control (Aquastat) test:
Set room thermostat high enough for boiler water temper-
ature to reach high limit setting. When this temperature is
reached, the high limit switch should open. Pilot and main
gas valve should close. Inducer starts 15 seconds post-
purge period. POWER and TSTAT/CIRC LED’s will stay
on.
3. Thermostat test:
Set thermostat setting to low enough to end call for heat.
Pilot and main gas valve should close circulator off and
inducer will start 15 seconds post-purge. POWER LIMIT
and PRESS SWITCH LED’s will stay on during post-
purge. After the post-purge period, POWER and LIMIT
LED’s stay on.
4. Control safety shutdown test:
With main burners firing (all LED’s on) disconnect igni-
tion/sensor cable from boiler control. Gas valve should
shut off burners, LAME LED starts flashing.
5. Pressure switch test:
With burners firing, remove plastic hoses from pressure
switch or from aluminum tubing (see igure 16), gas valve
must shut off, PRESS SWITCH LED starts flashing.
POWER LED * 120 V power supply. Polarity is reversed Reverse Hot and NEUTRAL wires in the junction
box.
POWER + TSTAT/CIRC LED’S * 48 VAC on thermostat circuit. Check and correct the thermostat or zone valves
wirings.
POWER + PRES SWITCH LED’S * Pressure switch contacts are closed prior to Check air pressure switch.
energizing the blower motor or does not close Check hose connections to pressure switch.
within 5 minutes of the blower being turned on. Check for obstruction/restriction in venting, air
intake piping and termination.
POWER + LAME LED’S * lame sensed without call for heat. Remove air box front panel.
Turn off power for at least 45 seconds.
Check if pilot flame exists during pre-purge
period (first 30 seconds). If pilot flame exists,
replace gas valve
LAME LED * Pilot flame was not established during trial for Check gas valve knob to be in “ON” position.
ignition. Check inlet gas pressure.
Check pilot gas line.
Check ignition cable and the connections.
Check pilot flame to be 3/8” to 1/2" long
PRES SWITCH LED Pressure switch opened during boiler run Check pressure switch and its hoses.
period. Wind gusts over 40 mph. Check for obstruction in venting, air intake
piping and termination.
LED’s FLASHING INDICATION
B. DIAGNOSTIC FLASH CODES
lashing LED’s provide diagnostic information
WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to
the boiler before service
REMEDY
* Control Lockout
Figure 15. Integrated boiler control.
Flame LED (Red)
Pressure Switch LED (Red)
Hi Limit LED (Red)
Thermostat/Circ. LED (Red)
Power LED (Green)