Slugger JCM312U User manual

®
© C. & E. FEIN GmbH. Printed in Germany. Figure not obligatory. Subject to technical changes. 3 41 01 169 21 0 BY 2011.09.
®
FEIN Service
USA
FEIN Power Tools Inc.
1030 Alcon Street
Pittsburgh, PA 15220
Telephone: [phone]
Toll Free: 1-800-441-9878
www.feinus.com

Headquarter
C. & E. FEIN GmbH
Hans-Fein-Straße 81
D-73529 Schwäbisch Gmünd-Bargau
www.fein.com
JCM312U 7 270 38
JCM312auto 7 270 39
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English _____________ Instruction manual___________________
Español _____________ Instrucciones de uso _________________
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For your safety.
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
Do not use this power tool before you
have thoroughly read and completely
understood this Instruction Manual, including
the figures, specifications, safety regulations
and the signs indicating DANGER, WARN-
ING and CAUTION.
Only carry out such operations with this
power tool as intended for by the manufactu-
rer. Only use cutting tools and accessories
that have been approved by the manufactu-
rer.
Please also observe the relevant national
industrial safety regulations.
Non-observance of the safety instructions in
the said documentation can lead to electric
shock, burns and/or severe injuries.
This Instruction Manual should be kept for
later use and enclosed with the power tool,
should it be passed on or sold.
SAVE THESE INSTRUCTIONS.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery operated (cordless) power tool.
General Safety Rules.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b)Do not operate power tools in explosive at-
mospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b)Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an in-
creased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d)Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of elec-
tric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use re-
duces the risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current de-
vice (RCD) protected supply. Use of an
RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alco-
hol or medication. A moment of inatten-
tion while operating power tools may re-
sult in serious personal injury.
b)Use safety equipment. Always wear eye
protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
WARNING
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c) Avoid accidental starting. Ensure the switch
is in the off-position before plugging in.
Carrying power tools with your finger on
the switch or plugging in power tools that
have the switch on invites accidents.
d)Remove any adjusting key or wrench before
turning the power tool on. A wrench or a
key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose clothing
or jewelery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, en-
sure these are connected and properly
used. Use of these devices can reduce
dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The cor-
rect power tool will do the job better and
safer at the rate for which it was designed.
b)Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the
risk of starting the power tool acciden-
tally.
d)Store idle power tools out of the reach of
children and do not allow persons unfamil-
iar with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalign-
ment or binding of moving parts, breakage
of parts and any other condition that may
affect the power tools operation. If dam-
aged, have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and tool
bits etc., in accordance with these instruc-
tions and in the manner intended for the
particular type of power tool, taking into
account the working conditions and the
work to be performed. Use of the power
tool for operations different from those
intended could result in a hazardous situ-
ation.
5) Service
a) Have your power tool serviced by a quali-
fied repair person using only identical re-
placement parts. This will ensure that the
safety of the power tool is maintained.
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Special safety instructions.
Wear personal protective equipment. Depen-
ding on the application, use a face shield,
safety goggles or safety glasses. Wear ear pro-
tection. The safety glasses must be capable of
protecting against flying particles generated
by the various operations. Prolonged expos-
ure to high intensity noise may cause loss of
hearing.
Secure the power tool with the safety strap
supplied if there is danger of it falling, espe-
cially for work carried out at elevated heights,
when drilling horizontally or above the head. If
there is a power loss, or the power plug is
pulled out, the magnetic holding power is not
maintained.
When working overhead or on vertical sur-
faces, the coolant container must not be used.
Use Slugger Cutting Paste instead. Liquids
penetrating your electric power tool may
cause electric shock.
Avoid touching the drilled core that is automati-
cally ejected by the pilot pin when the working
procedure is finished. Contact with the core
when it is hot, or if it falls, can cause personal
injuries.
Operate the power tool only from grounded
contact sockets that comply with the specifica-
tions. Do not use any connection cables that are
damaged; use extension cables with a groun-
ded contact that are checked at regular inter-
vals. A grounded conductor without
continuity can cause an electric shock.
Do not machine any material containing asbes-
tos. Asbestos is carcinogenic.
To prevent injuries, always keep your hands,
clothing, etc. away from rotating swarf. The
swarf can cause injuries. Always use the chip-
ping protector.
Do not attempt to remove the cutting tool if it
does not turn. This can lead to serious injuries.
Do not rivet or screw any name-plates or signs
onto the power tool. If the insulation is dama-
ged, protection against an electric shock will
be ineffective. Adhesive labels are recommen-
ded.
Do not use accessories which are not specifi-
cally designed and recommended by the power
tool manufacturer. Safe operation is not ensu-
red merely because an accessory fits your
power tool.
Clean the ventilation openings on the power
tool at regular intervals using non-metal tools.
The blower of the motor draws dust into the
housing. An excessive accumulation of metal-
lic dust can cause an electrical hazard.
Hold power tool by insulated gripping surfaces
when performing an operation where the cut-
ting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a
“live” wire will make exposed metal parts of
the power tool “live” and shock the operator.
Before putting into operation, check the power
connection and the power plug for damage.
Handling hazardous dusts
When working with power
tools, such as when grinding,
sanding, polishing, sawing or for other work
procedures where material is removed, dusts
develop that are both hazardous to one’s health
and can spontaneously combust or be explo-
sive.
Contact with or inhaling some dust types can
trigger allergic reactions to the operator or
bystanders and/or lead to respiratory infec-
tions, cancer, birth defects or other repro-
ductive harm.
Examples of such materials which contain
chemicals that can produce hazardous dusts,
are:
– Asbestos and materials containing asbestos
– Lead-containing coatings, some wood types
such as beech and oak
– Minerals and metal
– Silicate particles from bricks, concrete and
other materials containing stone
– Solvent from solvent-containing paint/var-
nish
– Arsenic, chromium and other wood pre-
servatives
WARNING
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– Materials for pesticide treatment on boat
and ship hulls.
To minimize the unwanted intake of these
materials:
– Use dust extraction matched appropriately
for the developing dust.
– Use personal protective equipment, such as
a P2 filter-class dust protection mask.
– Provide for good ventilation of the work-
place.
The risk from inhaling dusts depends on the
frequency how often these materials are
worked. Materials containing asbestos may
only be worked by specialists.
Wood and light-metal dust can
causespontaneous combustion
or explosions.
Hot mixtures of sanding dust and paint/var-
nish residuals or other chemical materials in
the filter bag or the vac filter can self-ignite
under unfavourable conditions, such as spark-
ing from sanding metal, continuous sunlight
or high ambient temperatures. To prevent
this:
– Avoid overheating the material being
sanded and the power tool.
– Empty the dust collector/container in time.
– Observe the material manufacturer’s work-
ing instructions.
Observe the relevant regulations for the
materials being worked.
Emission values for sound (Two-figure – specifications as per ISO 4871)
CAUTION
Sound emission JCM312U JCM312auto
A-weighted emission pressure power level
measured at the workplace LpA (re 20 µPa), in
decibels 84 84
Measuring uncertainty KpA, in decibels 3 3
Measured A-weighted sound power level LwA
(re 1 pW), in decibels 95 95
Measuring uncertainty KwA, in decibels 3 3
Measured C-weighted peak sound pressure
level LpCpeak, in decibels 101 101
Measuring uncertainty KpCpeak, in decibels 3 3
REMARK: The sum of the measured emission value and respective measuring inaccuracy rep-
resents the upper limit of the values that can occur during measuring.
Wear ear protection!
Measured values determined in accordance with the corresponding product standard.
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Extension cord
If the use of an extension cord
is required, its length and con-
ductor cross-section must be adequate for the
application in order to prevent a voltage drop in
the extension cord, power loss and overheating
of the power tool. Otherwise, the extension
cable and power tool are prone to electrical
danger, and the working efficiency is
decreased.
Recommended dimensions of extension cords
at an operating voltage of 120 V – single-phase
a. c., with only one power tool
JCM312U/JCM312auto connected:
Intended use of the power tool.
Magnetic base drill for drilling with annular
tools and twist drill bits, reaming, countersin-
king and tapping on materials with surfaces
suitable for magnets in weather-protected
environments using the cutting tools and
accessories recommended by the manufactu-
rer.
Operation of the power tool off power generators.
Operate the power tool only off
a.c. generators with sufficient power
output that do not have any distortion of the
voltage curve.
Operating the power tool off
power generators whose no-
load speed exceeds the voltage value on the
type plate of the power tool is prohibited.
Max. cable length, ft Max. cable length, m
≤100 100
–200 ≤30 30 – 60
Min. conductor size
(A.W.G.) Min. conductor cross-section, mm2
14 12 2.5 4
CAUTION
WARNING
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Symbols.
Symbol Explanation
➤Action to be taken by the user
General prohibition sign. This action is forbidden!
Do not touch the rotating parts of the power tool.
Follow the instructions in the adjacent text!
Be absolutely sure to read the enclosed documentation such as the
Instruction Manual and the General Safety Instructions.
Observe the information in the adjacent text or graphic!
Before commencing this working step, pull the power plug out of the
socket. Otherwise there will be danger of injury if the power tool should
start unintentionally.
Use eye protection during operation.
Use ear protection during operation.
This symbol confirms the certification of this product for the USA and
Canada.
This sign warns of a directly imminent, dangerous situation. A false reac-
tion can cause a severe or fatal injury.
This sign indicates a possible dangerous situation that could cause severe
or fatal injury.
This sign warns of a possible dangerous situation that could cause injury.
Worn out power tools and other electrotechnical and electrical products
should be sorted separately for environmentally-friendly recycling.
Product with basic insulation and exposed, conductive parts additionally
connected to the ground conductor.
~ or a. c. Alternating current
1 ~ Alternating current single-phase
ØDiameter of a round part
DANGER
WARNING
CAUTION
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Character Unit of measure, national Explanation
norpm Revolution speed at no-load
P W Electric output
Hz Frequency
f V Electric voltage
I A Electric current intensity
° Angle width
m lbs Mass
lft, in Length, height, depth, diameter and tapping
m, s, kg, A, mm, V, W,
Hz, N, °C, dB, rpm, m/s2Basic and derived units of measure from the interna- tional system of units SI.
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Technical description and specifications.
Before mounting or replacing cutting tool or accessories, pull the power plug. This
preventive safety measure rules out the danger of injuries through accidental
starting of the power tool.
All accessories described or shown in this instruction manual will not be included with your
power tool.
WARNING
Fig. 1
JCM312auto
Coolant container
Spoke handle
with feed motor
Magnetic base
Magnet ON/OFF switch
Clamping lever
Chip guard
QuickIN Max
tool holder
Gear switch
Cutting tool
Viseo Touch Pad
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Viseo Touch Pad
Fig. 2
JCM312U
Coolant container
Spoke handle
Magnetic base
Magnet ON/OFF switch
Clamping lever
Chip guard
QuickIN Max
tool holder
Gear switch
Cutting tool
Button for cooling lubricant
supply
Button for speed reduction
Stop motor button
Button for starting the drill
motor in clockwise direction
Button for starting the drill
motor in counterclockwise
direction (tip operation)
Fig. 3
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Type JCM312U JCM312auto
Reference number 7 270 38 7 270 39
Current consumption 15 A 15 A
Power supply type 1 ~ 1 ~
No-load speed (Clockwise)
1st gear 180 rpm 180 rpm
2nd gear 260 rpm 260 rpm
3rd gear 580 rpm 580 rpm
No-load speed (Counterclockwise)
1st gear 180 rpm 180 rpm
2nd gear 260 rpm 260 rpm
3rd gear 580 rpm 580 rpm
Weight according to EPTA-Procedure 01/2003 25.4 kg
55.9 lbs 26.4 kg 58 lbs
Class of protection I I
Core drilling capacity in steel - TCT (carbide tipped
cutter) 12 – 80 mm
7/16 in–3 1/8in 12 – 80 mm 7/16 in–3 1/8in
Core drilling capacity in steel – HSS (high speed
steel) 12 – 65 mm
7/16 in–2 9/16 in 12 – 65 mm 7/16 in–2 9/16 in
Drilling capacity in steel – HSS twist drill bit 32 mm
1 1/4in 32 mm 1 1/4in
Bolt hole diameter max. M27, 1 1/8in M27, 1 1/8in
Max. twist drill diameter with the supplied chuck 13 mm
1/2in 13 mm 1/2in
Reamer diameter 31 mm
1 3/16 in 31 mm 1 3/16 in
Counterboring diameter 50 mm
2 in 50 mm 2 in
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Assembly instructions.
Filling coolant tank.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
Prevent the flow of liquid along the cable into the socket or into the core drill,
as this can lead to electric shock. Tie a bow in the cord near the plug so that
any liquid can drip off.
Only use water soluble cutting fluid that is capable of being pumped like Slugger Cutting Fluid.
Filling the mounted coolant tank (Fig. 4).
➤Pull off the upper closing cap of the
coolant tank.
➤Fill in pump-feedable water soluble
Slugger Cutting Fluid. Do not use oil!
➤Mount the upper closing cap firmly
onto the coolant tank.
WARNING
WARNING
Fig. 4
Coolant container
Upper closing cap
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Filling the removed coolant tank. (Fig. 5).
➤Pull the empty coolant tank out of drill
stand housing of the magnetic base drill.
➤Unscrew the bottom closing cap from
the coolant tank.
➤Fill in pump-feedable water soluble
Slugger Cutting Fluid. Do not use oil!
➤Firmly screw the bottom closing cap
back on to the coolant tank.
➤Insert the filled coolant tank into the
holder on the drill stand housing inten-
ded for this purpose.
Fig. 5
Coolant container
Bottom closing cap
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Changing the tool.
Secure the power tool with the safety strap supplied at all times, especially for
work carried out at elevated heights, when drilling horizontally or above the head.
If there is a power loss, or the power plug is pulled out, the magnetic holding power is not
maintained.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
Carbide tipped cutter (Fig. 6).
➤Insert the pilot pin into the carbide tip-
ped cutter.
➤Pull the QuickIN Max clamping sleeve
of the tool holder downward. Insert the
carbide tipped cutter with the pilot pin.
Do not touch the sharp edges of the carbide tip-
ped cutter.
Key-type drill chuck (Fig. 7).
➤Turn the QuickIN clamping sleeve of
the tool holder leftward and insert the
geared drill chuck.
Twist drill bit (Fig. 8).
➤Turn the knurled nut until it spins
through.
➤Place the drift in position and apply a
hammer blow to remove the tool hol-
der.
➤Clean the inside cone of the output
shaft and insert the twist drill bit.
WARNING
WARNING
Fig. 6
QuickIN Max.
tool holder
Pilot pin
Carbide tip-
ped cutter
Fig. 7
QuickIN
tool holder
Key-type drill
chuck
1.
2.
3. 4.
Fig 8
Twist drill bit
Drift
Knurled nut
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Working instructions.
Secure the power tool with the safety strap supplied at all times, especially for
work carried out at elevated heights, when drilling horizontally or above the head.
If there is a power loss, or the power plug is pulled out, the magnetic holding power is not
maintained.
For switching the magnet ON (Fig. 9).
Please make sure that the contact surface
for the magnetic base is level, clean and
rust-free. Remove any varnish or primer.
When working, always use the magnetic
base; ensure that the magnetic holding
power is sufficient:
– When the red warning light in the button of
the control panel is not lit and when the
main switch in the drill stand is lit perma-
nently, the magnetic holding power is suffi-
cient and the machine can be operated with
automatic feed.
– When the red warning light in the button of
the control panel and the main switch flash,
the magnetic holding power is insufficient
and the machine must be operated with
manual feed.
When working on materials that are non-fer-
rous, suitable fixation devices obtainable as
accessories from the manufacturer, e. g. suc-
tion plates, vacuum plates or pipe-drilling
devices must be used.
When working on steel materials with a
material thickness of less than 12 mm / 1/2in,
the workpiece must be reinforced with an
additional steel plate in order to guarantee the
magnetic holding power.
The magnetic base is monitored by means of
a power sensor. If the magnetic base is defec-
tive, the motor will not start.
➤Press the magnet switch to start the
machine.
WARNING
=
Fig. 9
Magnet switch
Safety strap
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Adjusting the stroke range (Fig. 10).
Hold the machine firmly with
one hand.
➤Release both stroke adjustment levers
with the other hand.
➤Adjust the stroke range accordingly.
➤Tighten stroke adjustment levers
again.
Adjusting the working position (Fig. 11).
➤Release the swivel base clamping lever.
➤Adjust to desired position. The drill
stand can be moved toward the front or
rear on the magnetic base, and can be
turned toward the right and left.
➤Tighten the clamping lever again.
CAUTION Fig. 10
Stroke adjustment
lever
3.
2.
2.
Fig. 11
Clamping
lever
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Switching on the coolant pump (Fig. 12).
When working overhead or on
vertical surfaces, the coolant
container must not be used. Use Slugger Cut-
ting Paste instead. Liquids penetrating
your electric power tool may cause electric
shock.
Do not use the magnetic base drill unit
when the cooling-lubricant system is
defective. Check for tightness against leaks
and for cracks in the hoses. Prevent liquids
from entering or penetrating electrical com-
ponents.
➤To activate the cooling lubricant flow,
press the button with the “ ” symbol.
The LED in this button lights up.
Actuating the button for clockwise or
anticlockwise rotation starts the pump.
➤To end the cooling lubricant flow,
press the button with the “ ” symbol
again. The LED goes out.
Switching the gear setting.
With the gear switch, you can select the
speed and thus the torque.
Adjust the gear setting only when the
machine is at a complete stop.
➤Set the switch to gear 1 to work at low
speed with high torque. This setting is
suitable for drilling with large cutting
tools, large drill bits and for tapping.
➤Set the switch to gear 2 to work at
medium speed and medium torque.
➤Set the switch to gear 3 to work at high
speed and low torque. This setting is sui-
table for drilling with small diameter cut-
ting tools and small drills bits.
WARNING Fig. 12
Button for
cooling lub-
ricant flow
Gear 1 2 3
Core drilling capacity in steel - TCT
(carbide tipped cutter) 2 5/16 in– 3 1/8in 1 1/4in– 2 1/4in 7/16 in – 1 3/16 in
Core drilling capacity in steel –
HSS (high speed steel) 1 1/8in– 2 9/16 in 5/8in – 1 1/16 in 7/16 in – 9/16 in
Drilling capacity in steel – HSS
twist drill bit 1 1/8in– 1 1/4in 5/8in – 1 1/16 in 1/16 in – 9/16 in
Bolt hole diameter max. 1 1/8in –
13/16 in –
Reamer diameter 1 3/16 in ––
Counterboring diameter 1 1/8in – 2 in 5/8in – 1 1/16 in 9/16 in
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Start drill motor.
➤To start the motor with clockwise
rotation, press the button with the “ ”
symbol. The motor starts with the high-
est speed.
➤The last set speed can be automatically
stored (memory function). To start the
power tool with the last set speed, press
and hold the button with the “ ”
symbol, and then press the button with
the “ ” symbol.
➤To lower the speed, press the “ ”
button.
➤To stop the drill motor, press the
“ ” button.
➤Do not stop the drill motor during the
drilling procedure.
➤To start the motor with anticlockwise
rotation, press the button with the “ ”
symbol. The drill motor will run as long
as the button is pressed.
When the power supply is disconnected
while the motor is running, a protective cir-
cuit prevents automatic restarting of the
motor. Restart the motor again.
In case of overload, the motor automatically
stops and must be restarted again.
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Feed.
Automatic feed JCM312auto
(Fig. 13).
➤Pull the spoke handles outward.
➤Press the „ “ button.
The drill motor starts. After reaching the set
speed, the drill motor moves in the direction
of the work piece. The end of the drilling pro-
cedure is electronically detected, and the drill
motor moves back to the starting position.
Do not rotate the spoke handle during
automatic feed operation.
Do not use the automatic feed when tapping.
Manual feed JCM312auto
(Fig. 14).
➤Position the spoke handle in center
position as indicated in Fig. 14.
➤With the motor running, manually
rotate the spoke handle.
Manual feed JCM312U
(Fig. 15).
➤Feed using the spoke handle.
Fig. 13
Fig. 14
Fig. 15
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