Slugger JCM206Q User manual

®
© C. & E. FEIN GmbH. Printed in Germany. Figure not obligatory. Subject to technical changes. 3 41 01 166 21 0 BY 2011.09.
®
FEIN Service
USA
FEIN Power Tools Inc.
1030 Alcon Street
Pittsburgh, PA 15220
Telephone: [phone]
Toll Free: 1-800-441-9878
www.feinus.com

Headquarter
C. & E. FEIN GmbH
Hans-Fein-Straße 81
D-73529 Schwäbisch Gmünd-Bargau
www.fein.com
JCM206Q
7 270 37
JCM200Q
7 270 38
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English _____________ Instruction manual___________________
Español _____________ Instrucciones de uso _________________
3
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For your safety.
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
Do not use this power tool before you
have thoroughly read and completely
understood this Instruction Manual, including
the figures, specifications, safety regulations
and the signs indicating DANGER, WAR-
NING and CAUTION.
Only carry out such operations with this
power tool as intended for by the manufactu-
rer. Only use cutting tools and accessories
that have been approved by the manufactu-
rer.
Please also observe the relevant national
industrial safety regulations.
Non-observance of the safety instructions in
the said documentation can lead to electric
shock, burns and/or severe injuries.
This Instruction Manual should be kept for
later use and enclosed with the power tool,
should it be passed on or sold.
SAVE THESE INSTRUCTIONS.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery operated (cordless) power tool.
General Safety Rules.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b)Do not operate power tools in explosive at-
mospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distraction can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b)Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an in-
creased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d)Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of elec-
tric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use re-
duces the risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current de-
vice (RCD) protected supply. Use of an
RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alco-
hol or medication. A moment of inatten-
tion while operating power tools may re-
sult in serious personal injury.
b)Use safety equipment. Always wear eye
protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
WARNING
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c) Avoid accidental starting. Ensure the switch
is in the off-position before plugging in.
Carrying power tools with your finger on
the switch or plugging in power tools that
have the switch on invites accidents.
d)Remove any adjusting key or wrench before
turning the power tool on. A wrench or a
key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught
in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, en-
sure these are connected and properly
used. Use of these devices can reduce
dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The cor-
rect power tool will do the job better and
safer at the rate for which it was designed.
b)Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk
of starting the power tool accidentally.
d)Store idle power tools out of the reach of
children and do not allow persons unfamil-
iar with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalign-
ment or binding of moving parts, breakage
of parts and any other condition that may
affect the power tools operation. If dam-
aged, have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and tool
bits etc., in accordance with these instruc-
tions and in the manner intended for the
particular type of power tool, taking into
account the working conditions and the
work to be performed. Use of the power
tool for operations different from those in-
tended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a quali-
fied repair person using only identical re-
placement parts. This will ensure that the
safety of the power tool is maintained.
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Special safety instructions.
Wear personal protective equipment. Depen-
ding on the application, use a face shield,
safety goggles or safety glasses. Wear ear pro-
tection. The safety glasses must be capable of
protecting against flying particles generated
by the various operations. Prolonged expos-
ure to high intensity noise may cause loss of
hearing.
Secure the power tool with the safety strap
supplied if there is danger of it falling, espe-
cially for work carried out at elevated heights,
when drilling horizontally or above the head. If
there is a power loss, or the power plug is
pulled out, the magnetic holding power is not
maintained.
When working overhead or on vertical sur-
faces, the coolant container must not be used.
Use Slugger Cutting Paste instead. Liquids
penetrating your electric power tool may
cause electric shock.
Avoid touching the drilled core that is automati-
cally ejected by the pilot pin when the working
procedure is finished. Contact with the core
when it is hot, or if it falls, can cause personal
injuries.
Operate the power tool only from grounded
contact sockets that comply with the specifica-
tions. Do not use any connection cables that are
damaged; use extension cables with a groun-
ded contact that are checked at regular inter-
vals. A grounded conductor without
continuity can cause an electric shock.
Do not machine any material containing asbes-
tos. Asbestos is carcinogenic.
To prevent injuries, always keep your hands,
clothing, etc. away from rotating swarf. The
swarf can cause injuries. Always use the chip-
ping protector.
Do not attempt to remove the cutting tool if it
does not turn. This can lead to serious injuries.
Do not rivet or screw any name-plates or signs
onto the power tool. If the insulation is dama-
ged, protection against an electric shock will be
ineffective. Adhesive labels are recommended.
Do not use accessories which are not specifi-
cally designed and recommended by the power
tool manufacturer. Safe operation is not ensu-
red merely because an accessory fits your
power tool.
Clean the ventilation openings on the power
tool at regular intervals using non-metal tools.
The blower of the motor draws dust into the
housing. An excessive accumulation of metal-
lic dust can cause an electrical hazard.
Hold power tool by insulated gripping surfaces
when performing an operation where the cut-
ting accessory may contact hidden wiring or its
own cord. Cutting accessory contacting a “live”
wire will make exposed metal parts of the
power tool “live” and shock the operator.
Before putting into operation, check the power
connection and the power plug for damage.
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Handling hazardous dusts
When working with power
tools, such as when grinding,
sanding, polishing, sawing or for other work pro-
cedures where material is removed, dusts deve-
lop that are both hazardous to one’s health and
can spontaneously combust or be explosive.
Contact with or inhaling some dust types can
trigger allergic reactions to the operator or
bystanders and/or lead to respiratory infec-
tions, cancer, birth defects or other repro-
ductive harm.
Examples of such materials which contain
chemicals that can produce hazardous dusts,
are:
– Asbestos and materials containing asbestos
– Lead-containing coatings, some wood types
such as beech and oak
– Minerals and metal
– Silicate particles from bricks, concrete and
other materials containing stone
– Solvent from solvent-containing paint/varnish
– Arsenic, chromium and other wood pre-
servatives
– Materials for pesticide treatment on boat
and ship hulls.
To minimize the unwanted intake of these
materials:
– Use dust extraction matched appropriately
for the developing dust.
– Use personal protective equipment, such as
a P2 filter-class dust protection mask.
– Provide for good ventilation of the workplace.
The risk from inhaling dusts depends on the
frequency how often these materials are wor-
ked. Materials containing asbestos may only
be worked by specialists.
Wood and light-metal dust can
causespontaneous combustion
or explosions.
Hot mixtures of sanding dust and paint/varnish
residuals or other chemical materials in the fil-
ter bag or the vac filter can self-ignite under
unfavourable conditions, such as sparking from
sanding metal, continuous sunlight or high
ambient temperatures. To prevent this:
– Avoid overheating the material being san-
ded and the power tool.
– Empty the dust collector/container in time.
– Observe the material manufacturer’s wor-
king instructions.
Observe the relevant regulations for the
materials being worked.
WARNING
CAUTION
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Emission values for sound (Two-figure – specifications as per ISO 4871)
Extension cord
If the use of an extension cord
is required, its length and con-
ductor cross-section must be adequate for the
application in order to prevent a voltage drop in
the extension cord, power loss and overheating
of the power tool. Otherwise, the extension
cable and power tool are prone to electrical
danger, and the working efficiency is
decreased.
Recommended dimensions of extension cords
at an operating voltage of 120 V – single-phase
a. c., with only one power tool JCM200Q/
JCM206Q connected:
Intended use of the power tool.
Magnetic base drill for drilling with annular
tools and twist drill bits, reaming, countersin-
king and tapping on materials with surfaces
suitable for magnets in weather-protected
environments using the cutting tools and
accessories recommended by the manufactu-
rer.
Sound emission JCM206Q JCM200Q
A-weighted emission pressure power level measured at the work-
place LpA (re 20 µPa), in decibels 83 83
Measuring uncertainty KpA, in decibels 3 3
Measured A-weighted sound power level LwA (re 1 pW), in deci-
bels 96 96
Measuring uncertainty KwA, in decibels 3 3
C-weighted peak sound pressure level measured at the workplace
LpCpeak, in decibels 100 100
Measuring uncertainty KpCpeak, in decibels 33
REMARK: The sum of the measured emission value and respective measuring inaccuracy
represents the upper limit of the values that can occur during measuring.
Wear ear protection!
Measured values determined in accordance with the corresponding product standard.
Max. cable length, ft Max. cable length, m
≤100 100
–200 200 –300 ≤30 30 – 60 60 –100
Min. conductor size
(A.W.G.) Min. conductor cross-section, mm2
16 14 12 1.5 2.5 4
WARNING
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Symbols.
Symbol Explanation
➤Action to be taken by the user
This action is forbidden!
Do not touch the rotating grinding wheels.
Follow the instructions in the adjacent text or graphic!
Be absolutely sure to read the enclosed documentation such as the
Instruction Manual and the General Safety Instructions.
Follow the instructions in the adjacent text or graphic!
Before commencing this working step, pull the power plug out of the
socket. Otherwise there will be danger of injury if the power tool should
start unintentionally.
Use eye protection during operation.
Use ear protection during operation.
This symbol confirms the certification of this product for the USA and
Canada.
This sign warns of a directly imminent, dangerous situation. A false reac-
tion can cause a severe or fatal injury.
This sign indicates a possible dangerous situation that could cause severe
or fatal injury.
This sign warns of a possible dangerous situation that could cause injury.
Worn out power tools and other electrotechnical and electrical products
should be sorted separately for environmentally-friendly recycling.
Product with basic insulation and exposed, conductive parts additionally
connected to the ground conductor.
~ or a. c. Alternating current
1 ~ Alternating current single-phase
ØDiameter of a round part
!
DANGER
WARNING
CAUTION
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Character Unit of measure, national Explanation
n0rpm Revolution speed at no-load
P W Electrical power
V Electric voltage
f Hz Frequency
I A Electric current intensity
° Angle width
m lbs Mass
lft, in Length, height, depth or diameter
m, s, kg, A, mm, V, W,
Hz, N, °C, dB, min, m/s2Basic and derived units of measure from the interna- tional system of units SI.
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Technical description and specifications.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
All accessories described or shown in this instruction manual will not be included with your
power tool.
WARNING
Fig. 1
JCM206Q Coolant container
Magnetic base
Depth scale
Spoke handle
Hook for locking
Chip guard
Motor switch
ON/OFF
Gear switch
Coolant valve
Fixation screw
Stroke adjustment
lever
“Slow” button
Magnet ON/OFF switch
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Fig. 2
Motor switch
ON/OFF
Magnetic base
Depth scale
Spoke handle
JCM200Q
QuickIN
tool holder
Cutting tool
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Type JCM206Q JCM200Q
Reference number 7 270 37 7 270 38
Power input 1200 W 1200 W
Output 640 W 680 W
Speed, full load
Clockwise
1st gear 130 –260 rpm 260 rpm
2nd gear 260 –520 rpm 520 rpm
Counterclockwise
1st gear 160 rpm –
2nd gear 320 rpm –
Power supply type 1 ~ 1 ~
Weight EPTA-Procedure 01/2003 13.7 kg
30,2 lbs
12.0 kg
26,4 lbs
Class of protection I I
Drilling-Ø Steel max.
Carbide tipped cutter 50 mm
2 in
50 mm
2 in
Twist drill 23 mm
15/16 in
16 mm
5/8in
Tap M 16, 5/8in M 16, 5/8in
Magnetic holding power 11 000 N 11 000 N
Max drilling depth with carbide tipped cutter 50 mm
2 in
50 mm
2 in
Height of drill 368 mm
14 11/16 in
368 mm
14 11/16 in
Stroke 135 mm
5 3/8in
135 mm
5 3/8in
Total stroke range 310 mm
12 3/8in
310 mm
12 3/8in
Magnetic foot base dimensions 180 x 90 mm
7 3/16 – 3 9/16 in
180 x 90 mm
7 3/16 – 3 9/16 in
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Assembly instructions.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
Mounting the guard protecting against
chip and accidental contact (Figure 3).
The chip guard must be mounted at all
times.
➤Mount the guard protecting against
chip and accidental contact.
➤To remove any accumulated chips,
open the guard protecting against chips
and accidental contact.
➤Before commencing operation, fasten
the chip guard with the hook.
Mounting the coolant container
(Figure 4).
Prevent the flow of liquid
along the cord into the socket
or into the core drill, as this can lead to elec-
tric shock. Tie a bow in the cord near the
plug, so that any liquid can drip off.
Only use cooling lubricant that is capable of
being pumped like Slugger Cutting Fluid.
➤Place the filled coolant container into
the holder provided on the motor hou-
sing.
➤Fasten the coolant container using the
fixation screw.
➤Connect the coolant tube.
WARNING
Fig. 3
Chip guard
Hook for
locking
WARNING
Fig. 4
Coolant
container
Fixation screw
Coolant tube
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Changing the tool.
Secure the power tool with the safety strap supplied at all times, especially for
work carried out at elevated heights, when drilling horizontally or above the head.
If there is a power loss, or the power plug is pulled out, the magnetic holding power is not
maintained.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
Carbide tipped cutter (Figure 5).
➤Insert the pilot pin into the carbide tip-
ped cutter.
➤Turn the QuickIN clamping sleeve of
the tool holder leftward and insert the
carbide tipped cutter with the pilot pin.
➤Release the QuickIN clamping sleeve
and turn the carbide tipped cutter in the
tool holder until the lock engages.
Do not touch the sharp edges of the carbide tip-
ped cutter.
Twist drills M 18 x 6 / P 1.5 (Figure 6).
➤Screw the adapter onto the key-type
drill chuck.
➤Turn the QuickIN clamping sleeve of
the tool holder leftward and insert the
adapter in the same manner as a carbide
tipped cutter.
Twist drill bit with morse taper arbor
(JCM206Q) (Figure 7).
➤Loosen the securing nut of the tool
holder. The securing nut has a lefthanded
thread.
➤Knock the adapter out using the drift.
➤Clean the inner taper of the shaft and
insert the 3 MT twist bit.
WARNING
WARNING
Fig. 5
QuickIN
tool holder
Pilot pin
Carbide tip-
ped cutter
Fig. 6
Adapter
Key-type
drill chuck
Fig. 7
Securing
nut
Twist bit
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Working instructions.
Secure the power tool with the safety strap supplied at all times, especially for
work carried out at elevated heights, when drilling horizontally or above the head.
If there is a power loss, or the power plug is pulled out, the magnetic holding power is not
maintained.
To turn the magnet ON (Figure 8).
Please make sure that the contact surface
for the magnetic base is level, clean and
rust-free. Remove any varnish or primer.
When working, always use the magnetic
base; ensure that the magnetic holding
power is sufficient.
When working on materials that are non-fer-
rous, suitable fixation devices obtainable as
accessories from the manufacturer, e. g. suc-
tion plates, vacuum plates or pipe-drilling
devices must be used.
When working on steel materials with a
material thickness of less than 12 mm / 1/2in,
the workpiece must be reinforced with an
additional steel plate in order to guarantee the
magnetic holding power.
The magnetic base is monitored by means of
a power sensor. If the magnetic base is defec-
tive, the motor will not start.
➤Press the magnet power switch to
engage the magnet.
Adjusting the stroke range (Figure 9).
For quick and easy tool changing, the stroke
range can be variably adjusted.
Hold the drill motor firmly
with one hand when releasing
the stroke adjustment lever.
➤Release stroke adjustment lever with
the other hand.
➤Adjust to the appropriate stroke
range.
➤Tighten stroke adjustment lever again.
WARNING
Fig. 8
Magnet
power switch
CAUTION
Fig. 9
Stroke adjustment lever
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Switching the gear setting (Figure 10).
With the gear switch, you can select the
speed and thus the torque.
Adjust the gear setting only when the
machine is at a complete stop.
➤Set the switch to gear “I” to work at
low speed with high torque. This setting
is suitable for drilling with large cutting
tools, large drill bits and for tapping.
➤Set the switch to gear “II” to work at
high speed and low torque. This setting
is suitable for drilling with small diameter
cutting tools and small drills bits.
Starting and stopping the drill motor.
When the power supply is disconnected
while the motor is running, a protective cir-
cuit prevents automatic restarting of the
motor. Restart the motor again.
In case of overload, the motor automatically
stops and must be restarted again.
JCM206Q (Figure 11).
Note: If permissible, open the coolant valve.
Starting the motor in clockwise rotation, full
speed:
➤Briefly tap the “R” on the motor
switch (clockwise rotation).
Stopping the motor during clockwise rota-
tion:
➤Briefly tap “L/OFF” on the motor
switch.
Starting the motor in counterclockwise rota-
tion:
➤Continuously press “L/OFF” (counter-
clockwise rotation) on the motor switch.
Stopping the motor during counterclockwise
rotation:
➤Let go of the motor switch.
Fig. 10 Gear switch
Fig. 11
Motor switch
ON/OFF
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JCM200Q (Figure 12).
Starting:
➤Switch the motor switch ON (I).
Stopping:
➤Switch the motor switch OFF (O).
Reducing the speed (JCM206Q)
(Figure 13).
Changing the speed is only effective for coun-
terclockwise rotation. In anti-counterclock-
wise rotation the motor runs at a constant
reduced speed.
➤Start the motor in clockwise rotation.
Reducing the speed:
➤Press the “slow” button.
For maintaining the speed:
➤Let go of the “slow” button.
For further reducing the speed:
➤Press the “slow” button once again.
Storing the set speed value:
The value of the speed last set is automatically
stored.
Starting with the stored speed value:
➤Press the “slow” button and briefly tap
the “R” (clockwise rotation) on the
motor switch.
Feed (Figure 14).
➤Feed using the spoke handle.
Fig. 12
Motor switch
ON/OFF
Fig. 13
“Slow”
button
Fig. 14
Spoke
handle
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18 en
Instructions for core drilling.
Punch-mark the marked drilling location.
Rotate the cutting tool downward until the
pilot pin centers on the punch-mark.
Carefully begin the drilling process until a
groove has been established on the cutting
surface.
Do not stop the drill motor during the
drilling procedure.
Only remove the cutting tool from of the dril-
ling hole while the motor is running.
If the carbide tipped cutter should remain
stuck in the material, stop the drill motor and
carefully turn the carbide tipped cutter out
clockwise.
Remove the chips and the slug after each dril-
ling process.
Do not touch the chips with your bare
hand. Always use a chip hook.
When changing a cutting tool, pay attention
not to damage the cutting edges.
When core drilling layered material, use a
Slugger ID sharpened cutter for stack drilling.
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Maintenance.
Before mounting or replacing cutting tools or accessories, pull the power plug.
This preventive safety measure rules out the danger of injuries through acci-
dental starting of the power tool.
Exchangeable parts
If required, you can change the following parts
yourself:
Application tools, spoke handles, stroke
adjustment lever, chip guard, accessories
(Figure 15)
Service
Have maintenance carried out
only through qualified person-
nel. Incorrectly mounted leads and components
can cause serious injuries. Have the required
service carried out only through a Slugger
customer service agent.
When replacing the power tool's protective
cable bushing or cord between the drill stand
and drill motor is required, this must be car-
ried out by Slugger or by an authorized Slug-
ger Service Agent, in order to avoid
hazardous situations.
When replacing the power tool's cable is
required, have this carried out by Slugger
or by an authorized Slugger Service Agent, in
order to avoid hazardous situations.
Cleaning
Prior to any cleaning or main-
tenance, disconnect the power
tool from the power supply in order to avoid
accidents.
When using in environments
with conductive dust in the air,
such as when cutting metals, this dust can set-
tle in the interior of the power tool. This can
impair the total insulation of the power tool.
Therefore, regularly blow out the interior of the
power tool from outside via the ventilation
openings with dry, oil-free compressed air;
always wear eye protection when doing this.
For additional protection, connect a residual
current device (RCD) on the line side.
Do not attempt to clean clogged or dirty
ventilation openings of the power tool
with pointed metal objects; use non-
metal tools or objects if necessary.
Do not use cleaning agents and solvents
that can cause damage to plastic parts.
These include: Gasoline, carbon-tetrachlo-
ride, chloric solvents, ammonia and domestic
cleaning agents that contain ammonia.
Accessories.
Only use accessories recommended by Slug-
ger.
Warranty and liability.
The warranty for the product is valid in
accordance with the legal regulations in the
country where it is marketed.
Environmental protection,
disposal.
Packaging, worn out power tools and acces-
sories should be sorted for environmentally-
friendly recycling. Further information can be
obtained from your specialist dealer.
WARNING
WARNING
WARNING
WARNING
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20 en
Provided Accessories.
Fig. 15
Carrying case
Key-type drill
chuck (1/16 in–1/2in)
with chuck key
Chip hook
Chip guard
Pilot pin
Cooling lubricant
pump
Safety strap
Cooling lubricant
hose
Adapter
(M 18x6/P 1,5)
Drift
Coolant container
Bottle holder
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