Smithco Spray Star 2005 User manual

Spray Star 2005/2006
2005D/2006D
SharpShooter-Rate Sync w/ Envizo Pro II
with 18’ and 20’ Booms
July 2016
Operator’s
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]

CONTENTS
Introduction................................................................ 1-13
Introduction ................................................................. 1
Symbols................................................................... 2-3
Safety.......................................................................... 4
Safety Decal Location................................................. 5
General Safe Practices............................................... 6
Safe Spraying Practices ............................................. 7
Specifications........................................................... 8-9
Optional Spray Equipment ....................................... 8-9
Set Up ....................................................................... 10
Controls & Instruments........................................ 12-13
Operation ................................................................. 14-28
Operating Instructions.......................................... 14-16
Envizio Pro II Do’s and Don’ts................................... 16
SharpShooter-RateSync Console Features ............. 17
Initial Set Up of Envizio Pro II................................ 18-21
SharpShooter-Rate Sync Control ........................ 22-23
Spray Operation ................................................... 24-25
Re-Calibration of Flow Meter..................................... 24
SprayIntroduction ..................................................... 26
TurfManagement ...................................................... 26
Hose & Handgun Spraying ........................................ 27
Nozzle Trouble Shooting ...................................... 27-28
Reference ................................................................ 29-34
Collection Times ....................................................... 29
Blended Pulse Tip Selection Guide........................... 30
Declaration of Conformity ......................................31-32
Quick Reference .................................................................34

1
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
INTRODUCTION
Read this manual and all other manuals pertaining to the Spray Star 2000 carefully as they contain safety, oper-
ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keepmanualsin a safeplaceafteroperator andmaintenancepersonnelhave readthem.Rightand left sidesare
fromtheoperator’s seat,facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshaveaSerialNumber and Model Number. Both numbers are neededwhenordering
parts. The serial number plate on the Spray Star 2000 is located on the right middle main frame. Refer to engine
manualforplacement ofengineserial number.Refer to enginemanualfor placementofengine serialnumber.
For product and accessory information, help finding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Informationneededwhenorderingreplacementparts:
1. ModelNumberofmachine
2. SerialNumberof machine
3. NameandPart Numberofpart
4. Quantityofparts
For easy access record your Serial and Model numbers here.
CALIFORNIA
Proposition 65 Warning
Engineexhaustand someof itsconstituents
are known to the State of California to
cause cancer, birth defects, and other
reproductive harm.
WARNING
lb/kg Empty lb/kg Full

2
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SYMBOLS
ParkBrake ParkBrake
Release HydraulicOil
Level
Choke-OpenChoke-ClosedHandThrottle
HourMeter Hour Meter Fuse
GlowPlugGlowPlug- OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine-Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual

3
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SYMBOLS
NoSmoking MovingParts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow

4
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SAFETY
Readandunderstandthismanual and all safety signsbeforeoperatingand maintaining. Review the safety
instructionsandprecautionsannually.
TAKE NOTE! THIS SAFETYALERT SYMBOL FOUND THROUGHOUT THIS MANUALIS USED TO CALL
YOURATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONALSAFETYAND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURYOR DEATH.
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriatesignalwordforeach has been selectedusing
thefollowingguidelines:
DANGER: Red.Indicatesanimminently hazardous situa-
tion that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme
situations typically for machine components which, for
functionalpurposes,cannot be guarded.
WARNING: Orange. Indicates apotentiallyhazardous
situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards
are removed. It may also be used to alert against unsafe
practices.
CAUTION: Yellow. Indicates apotentiallyhazardous
situation that, if not avoided, may result in minor or moder-
ate injury. It may also be used to alert against unsafe
practices.
IMPORTANT: Blue.Indicatesprocedureswhichshouldbe
followedtoavoiddamageto themachine.
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.

5
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SAFETYDECALLOCATION
If Safety Decals** have been damaged, removed, become illegible or parts replaced
without decals, new decals must be applied. New decals are available from your autho-
rized distributor.
This is a list of decals located on the Spray Star 2000. Part number, description and location will help in reorder-
ing a decals.
A 15-463 Decal,Spray Pump 1
B 20-545 Decal,Dash 1
C 20-553 Decal, Center Console 1
D 25-298 Decal, WarningHot 3
E 25-321 Decal, Refuel Diesel(Dieselonly) 1
25-332 Decal,Proposition65 1
30-117 Decal, UltraFuel 1
F 25-375 Decal,HydrualicOil 1

6
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallowanyone to operateorservice themachineor its optionalequipmentwithout propertrainingand
instructions.Neverallow minors tooperateany equipment.
3. Learntheproper use of themachine,the location and purposeofall the controls andgaugesbeforeyou
operatetheequipment.Working with unfamiliarequipmentcan lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareofoverhead obstructionsandunderground obstacles.Stayalert for hiddenhazards.
6. Neveroperateequipment that isnotinperfect working orderorwithoutdecals, guards, shields,orother
protectivedevicesin place.
7. Never disconnect or bypass any switch.
8. Carbonmonoxidein the exhaustfumescan befatalwhen inhaled, neveroperatea machinewithoutproper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keepengineclean.Allowtheengineto cool before storingandalwaysremove the ignitionkey.
11. Disengagealldrives andsetparkbrake beforestartingthe engine.
12. Neveruseyour hands to searchforoilleaks. Hydraulic fluid under pressurecanpenetratethe skin and
cause serious injury.
13. Thismachinedemands your attention.Topreventloss of control ortippingof the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Beforeleavingoperator’sposition:
A. Disengageall drives.
B. Set park brake.
C. Shut engineoffandremovethe ignitionkey.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body
awayfrommovingparts.
15. Keephands,feet and clothingawayfrommoving parts. Waitforallmovement to stop beforeyouclean,
adjustorservicethe machine.
16. Keepthearea of operationclearofall bystanders.
17. Nevercarrypassengers.
18. Stop enginebeforemakingrepairs/adjustmentsorchecking/adding oil tothecrankcase.
19. Use parts and materials supplied by only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
21. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

7
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SAFESPRAYINGPRACTICES
Personsengagedinthe handling, preparationorapplicationof chemicals mustfollowacceptedpractices to
insurethesafetyof themselves andothers,
1. WEAR protectiveclothingincluding: gloves, hat,respirator, eyeprotectionand skin coveringsuitablefor
protectionfromchemicals being used.
2. BATHEthoroughlyafter anyexposuretochemicals, giving particularattention to eyes, nose,earsand
mouth.
3. CLEAN equipmentandmaterialsin accordance withemployer, municipaland stateregulations. Use only
approvedareas anddrains.
4. DISPOSE ofchemicalsandrinse solutions byapprovedand legal means.
5. PROVIDE methodsandmaterialsfor operators towasheyes and hands immediatelyduringthe spraying
process.
6. PROVIDE methodsandmaterialsfor control, safedilutionand neutralization of chemicalspillsduring
preparation,spraying,transporting andcleanup.
7. Always check and follow the directions and safety warnings of the chemicals to be used.
8. Securethedischargelines before startingthepump.An unsecureddischargelinemay whip.
9. Periodically inspect the pump and the system components.
10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and
secure.
11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.
12. Useonlypipe, hose andfittingsratedfor maximum pressureorpressureat which pressurereliefvalve is
set at. When replacing pipe, hose or fittings, use new product.
13. Do not operate any fuel engines in an enclosed area. Be sure the area is well ventilated.
14. Donotuse these pumpsforpumpingwater or otherliquidsforhuman or animalconsumption.
15. Do not pump flammable or explosive fluids such as gasoline,
fuel oil, kerosene, etc.
Do not use in explosive atmospheres. The pump should be used
only with liquids compatible with the pump component materials.
16. Besureall exposed movingpartsare guarded andthatall coupling devicesaresecurelyattached before
applyingpower.
17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids
from the system and flush.
18. Protectpumpfrom freezing conditionsbydraining liquid andpumpingrust inhibiting antifreezesolution
through the system, coating the pump interior.
19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam system, if booms
areraisedintransit they canfallforward or backwardwhencomingto a stoporwhile traveling onuneven
terrain.

8
Introduction
PARTS MANUALS AVAILABLE ONLINEAT smithco.com
SPECIFICATIONS SPRAYSTAR2000GAS
WEIGHTSANDDIMENSIONS
Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm)
Width 72"(183cm)
Heightw/Booms Folded 110" (279cm)
Wheel Base 61"(155cm)
Weight Empty 1990lbs(903kg)
WeightLoaded 3605lbs (1635kg)
SOUNDLEVEL(DB)
Atearlevel 84 dBA
ENGINE
Make Briggs & Stratton
Model# 543477
Type /Spec# 0175-G1
Horsepower 31 hp (23 kW)
Fuel Unleaded87Octane GasolineMinimum
CoolingSystem AirCooled
LubricationSystem FullPressure
Alternator 20Amp
WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
SPEED
Infinitely Variable 0-10m.p.h.(0-16 kph)
BATTERY Automotive type24F- 12 volt
BCIGroup Size 24
ColdCrankingAmps 900minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25"(26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
CrankcaseOil SeeEngine Manual
Fuel 10 gallon (37,85 liters)
HydraulicFluid 5gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
15-618 Water Meter Kit (liters) 14-515 Water Meter Kit (Gallons)
20-503 ChemicalCleanloadSafe Fill 15-850 SunshadeCanopy
30-009 ManualRewindHose Reel,200-foot/61-metercapacity
30-010 ElectricRewindHose Reel,200-foot/61-metercapacity
30-004 FoamMarker 30-006 Clearwater WashTank
15-835 Tank Rinsing System 30-141 26 Gal Wash System
17-585 18'HDSuper Boom 17-580 20'HDSuper Boom
17-590 Lazer-BeamAutomatic BoomforHDBooms 31-004 All Weather Top