Sms Tork ls series User manual

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr

All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 3

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. All rights of publication, copy and quotation are belongs to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş.

CONTENTS

1 GENERAL DESCRIPTION OF EQUIPMENT 4

a Intended Use of the Equipment 4

b Product Coding System 4

c Exploded Drawings and Part Lists 5,6,7

d Technical Specifications 7

e Warning Signs and Labeling 8

2 OPERATION OF THE EQUIPMENT 9

3 INSTALLATION OF THE EQUIPMENT 10

a Mounting the Switch Box to Actuator Assembly 10,11

b Ground Connection 12

4 WARRANTY PERIOD FOR THE PRODUCT 13

5 WARRANTY CONDITIONS 15

6 EXCLUSIONS OF WARRANTY (USAGE DEFECTS) 15

7 WARRANTY CERTIFICATE 16

Read the instructions before use!

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 4SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 5

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

c Exploded Drawings and Part Lists

1 GENERAL DESCRIPTION OF THE EQUIPMENT

a Intended Use of the Equipment

A switch box is a device used for on the pneumatic rotary actuators for showing the position of the valve

visually and giving output signal according to the position of the valve. An ex proof switch box used on the

potentially explosive and hazardous areas.

b Product Coding System

LS XX.2XX

2M 2 Mechanical Switch

2PN 2 Proximity Switch NPN Type

2PP 2 Proximity Switch PNP Type

2PX 2 Proximity Switch NAMUR Type

10 Standard Switch Box

20 Ex proof Switch Box

40 Economic Plastic Switch Box

80 Magnetic Limit Switch Box

• On request Standard Switch Box and Ex Proof Switch Box can be tted mechanical switch or

proximity switch.

28 BOLT Piece 4

27 INDICATOR COVER Piece 1

26 INDICATOR Piece 1

25 O-RING Piece 1

24 BOLT Piece 4

23 WASHER Piece 4

22 COVER-PAINTED Piece 1

21 O-RING Piece 1

20 BOLT Piece 2

19 SWITCH MIKRO Piece 2

18 BOLT Piece 2

17 SWITCH MIKRO Piece 1

16 BOLT Piece 1

15 WASHER Piece 1

14 CAM RED Piece 1

13 SPRING WASHER Piece 1

12 CAM YELLOW Piece 1

11 CAM LOCK Piece 2

10 SPLIT PIN Piece 2

9 SHAFT Piece 1

8 O-RING Piece 2

7 BUSHING Piece 1

6 BODY-PAINTED Piece 1

5 STOP Piece 2

4 SEGMENT Piece 1

3 BRACET Piece 1

2SPRING WASHER Piece 4

1 BOLT Piece 4

NO PART NAME UNIT QUANTITY

Figure 1: Exploded Picture of Standard Switch Box Table 1: List of Part for Standard Switch Box

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 6SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 7

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Figure 3: Exploded Picture of Magnetic Limit Switch Box

Table 3: List of Part for Magnetic Limit Switch Box

31 BOLT Piece 1

30 PLATE Piece 1

29 BOLT Piece 4

28 INDICATOR COVER Piece 4

27 INDICATOR Piece 1

26 O-RING Piece 1

25 BOLT Piece 1

24 WASHER Piece 4

23 BUSHING Piece 4

22 COVER-PAINTED Piece 1

21 O-RING Piece 1

20 BOLT Piece 2

19 SWITCH MIKRO Piece 2

18 BOLT Piece 2

17 SWITCH MIKRO Piece 1

16 BOLT Piece 1

15 WASHER Piece 1

14 CAM RED Piece 1

13 SPRING WASHER Piece 1

12 CAM YELLOW Piece 1

11 CAM LOCK Piece 2

10 SPLIT PIN Piece 2

9 SHAFT Piece 1

8 O-RING Piece 2

7 BODY-PAINTED Piece 1

6 STOP Piece 1

5 BUSHING Piece 2

4 SEGMENT Piece 1

3 BRACET Piece 1

2SPRING WASHER Piece 4

1 BOLT Piece 4

NO PART NAME UNIT QUANTITY

8 PROXIMITY SENSOR Piece 1

7 BOLT Piece 2

6 LITTLE DIRECTION INDICATOR BODY Piece 1

5 BODY ADAPTER Piece 1

4 STAINLESS STEEL PIN Piece 2

3 BLUE PART OF DIRECTION INDICATOR Piece 4

2 BOLT Piece 1

1 PLUG BOLT Piece 1

NO PART NAME UNIT QUANTITY

Figure 2: Exploded Picture of Ex Proof Switch Box Table 2: List of Part for Ex Proof Switch Box

d Technical Specifications

• On-O valve position indicator

• Compact small body

• Ex Proof, Ex d IIC T6, Ex ia IIC T6(Optional)

• IP67

• Body is composed of Aluminium die cast and powder coating

• Bolts on visual position indicator

• Dual cable entries, NPT ½”, M20 (Optional)

• Easy mounting with NAMUR standard, stainless steel shaft and bracket.

• Mechanical switches are used. Proximity switches can be used on request.

• Operating temperature range -20 °C to +80 °C

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 8SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 9

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

e Warning Signs and Labeling

MODEL : LS.20 2M

: Mechanical Switches / 2 SPDT

: NAMUR Mounting Standard

Made in TR / 2013.05

: Max. Values at AC : 250V 16A,

Max. Values at DC: 250V 0.3A, 125V 0.6A, 30V 10A

SWITCH BOX

SWITCH TYPE

OPERATING VOLTAGE

MOUNTING PART

Manufactured by SMS Inc.

2 OPERATION OF THE EQUIPMENT

a. Operation of Switch Box In Open Position

Figure 4: Standard and Ex Proof Switch Box Figure 5: Magnetic Limit Switch Box

b. Operation of Switch Box In Close Position

Figure 6: Standard and Ex Proof Switch Box Figure 7: Magnetic Limit Switch Box

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 10 SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 11

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

3 INSTALLATION OF THE EQUIPMENT

a Mounting the Switch Box to Actuator Assembly

I. Mount the switch box to the actuator with set screw and nut by suitable tools.

II. Before connect the actuator and switch box, check the position of the switch box and the actuator

pinion

Pneumatic connections should be disconnected before any intervention.

For protection against potentially explosive atmospheres use certified ex proof

switch box and“RX”code ex proof pneumatic actuators.

Figure 9: Magnetic Limit Switch Box

Figure 8: Standard and Exproof Switch Box

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 12 SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 13

SWITCH BOX

USER MANUAL

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

4 WARRANTY PERIOD FOR THE PRODUCT

The warranty period for the TORK brand switch boxes is two years. The maximum repair period is 20

days. The warranty does not include products if the switch boxes are used out of scope of the terms of

use specified when ordered from our company or in case of breaks resulted from the user’s fault when

the user try to conduct the care and repair of the product.

To benefit from the warranty, please apply to the manufacturer company with the warranty certificate

approved by the company within the warranty period. In the case when you send the switch box

via courier, please remember to add a description your complaint, the photocopy of your warranty

certificate, your address and telephone number.

PRODUCING COMPANY

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.

Head Oice: Y.Dudullu, Bostancı Yolu Kuru Sk. No:16

Ümraniye 34776 İstanbul

Tel:+90-216 364 34 05

Faks:+90-216 364 37 57

Plant: İMES O.S.B. 5. Cad No: 6 Çerkeşli OSB Mahallesi

Dilovası Kocaeli Turkey

e-mail: [email protected]

www.sms-tork.com.tr / www.sms-tork.com

b Ground Connection

Mount the main supply ground cable socket (color code is yellow green) to the

ground connector on the switch box like at the picture below.

SWITCH BOX

USER MANUAL

SERIES

SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş. 14

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 [email protected] www.sms-tork.com.tr

www.sms-tork.com.tr

WARRANTY CONDITIONS

1. If there is a fault caused by the production, the manufacturer will repair or replace the defective

product in its sole discretion.

2. The warranty period is two (2) years and starts from the date of delivery of the product to consumers.

3. All products, including all sub-parts, covered by our warranty.

4. The maximum repair time is one (1) month and starts from the products’arrival date to SMS factory.

5. Within the warranty period, both in material and workmanship, as well as in case of manufacturing

defects, products will be repaired without any charge under any name (labor costs, or the cost of replaced

parts).

6. During the warranty period, provided that the products will be exchanged free of charge if the fault is

sourced by production.

7. Damages caused by the using of the product contrary to the points listed in the operating instructions

are excluded from warranty coverage.

8. If there are complaints about the product please contact customer relations manager firstly.

9. For return or repair-maintenance of products send them to the factory to the customer relations

department.

10. If products come to the factory, it doesn’t mean acceptance of return and received by oicers. Returns

accepted, with the approval of the examination will be only after the relevant department managers.

11. Consult to General Directorate of Consumer and Competition Protection of the Ministry Industry and

Commerce of Turkey about the issues may arise with warranty certificate.

EXCLUSIONS OF WARRANTY (USAGE DEFECTS)

1. Malfunctions occurring after the expiration of the statutory warranty,

2. The faults caused by improper use of the product by the user, (improper using to the instruction

manual),

3. Any relevant malfunctions caused by other equipment in use,

4. Changes and damages not caused by the product manufacturer; for example, the case of the opening

of the product by not authorized workshops,

5. All failures depend on the system (electricity, air, etc),

6. Failures depend on the intervention of unauthorized service,

7. Products with damaged or destroyed warranty label,

8. In case of damage to outer surface of the product,

9. The faults in the caused by falling, hit, etc,

10. Faults occurred on dusty, damp, extreme heat or cold environments,

11. Faults caused by natural disasters such as ood, fire, earthquake, lightning, etc,

12. Faults caused by electrostatic discharge (ESD) damage.

Factory: İMES O.S.B. 5. Cad. No: 6 Çerkeşli OSB Mah. Dilovası - Kocaeli - Turkey

Tel: +90 (262) 290 20 20 Fax: +90 (262) 290 20 21

Head Oice: Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümraniye - İstanbul - Turkey

Tel: +90 (216) 364 34 05 (pbx) Fax: +90 (216) 364 37 57 export@sms-tork.com www.sms-tork.com.tr

WARRANTY CERTIFICATE

www.sms-tork.com.tr

Manufacturer : SMS SANAYİ MALZEMELERİ ÜRETİM VE SATIŞI A.Ş.

Adres : Head Oice: Bostancı Yolu Kuru Sokak No:16 Yukarı Dudullu

34776 Ümraniye İstanbul TURKEY

Tel: +90 216 364 34 05 Fax: +90 216 364 37 57

Plant: İMES OSB. 5. Cadde No: 6 Çerkeşli OSB Mah. Dilovası Kocaeli TURKEY

Tel: +90 262 290 20 20 Fax: +90 262 290 20 21

Product : SWITCH BOX

Trade Mark : TORK

Model :

...................................................................................................................................................

Serial Number : ...................................................................................................................................................

Delivery Place & Date : ...................................................................................................................................................

Warranty Period : 2 Years

Max. Repair Time : 20 working days

Seller / Distributor : ...................................................................................................................................................

Address : ..................................................................................................................................................

..............................................................................................................................................................................................................

Manufacturer Representative Seller / Distrubutor Representative

Name / Surname: Emre UZUN Name / Surname:

Title: Quality Manager Title:

Date: 23.12.2013 Date:

Signature: Signature: