SnowEx V-Maxx G2 User manual

V-Maxx™ G2 Hopper Spreader
VX-2200 / VX-2200HO
Owner's Manual
Original Instructions
A DIVISION OF DOUGLAS DYNAMICS, LLC
CAUTION
Read this document before operating or
servicing spreader.
May 1, 2017
Lit. No. 70454, Rev. 00
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Lit. No. 70454, Rev. 00 3 May 1, 2017
TABLE OF CONTENTS
TABLE OF CONTENTS............................................ 3
PREFACE................................................................... 5
Owner's Information.............................................. 5
SAFETY INFORMATION.......................................... 7
Safety Denitions.................................................. 7
Warning/Caution Labels ....................................... 7
Serial Number Label ............................................. 8
Safety Precautions................................................ 9
Personal Safety..................................................... 9
Fire and Explosion .............................................. 10
Cell Phones......................................................... 10
Ventilation ........................................................... 10
Battery Safety ..................................................... 10
Noise................................................................... 10
Vibration.............................................................. 10
Torque Chart ....................................................... 10
LOADING ................................................................. 11
Material Weights ................................................. 11
Spreader Specications...................................... 11
Certication......................................................... 11
Load Volume ....................................................... 12
Determining Vehicle Payload.............................. 12
MOUNTING THE SPREADER............................... 14
Install Hopper in Vehicle Bed.............................. 14
Install Tie-Down Ratchet Straps................... 14
INSTALLING & REMOVING THE SPINNER
ASSEMBLY .......................................................... 15
Install Spinner Assembly To Hopper................... 15
Remove Spinner Assembly................................. 15
OPERATING THE SPREADER ............................. 16
Powering the Control .......................................... 16
Starting and Stopping Spreader ......................... 16
Controlling Material Application .......................... 17
BLAST/Maximum Application ...................... 17
Cab Control Modes............................................. 17
Standby Mode .............................................. 17
Ready Mode ................................................. 17
ON Mode ...................................................... 17
Error Mode ................................................... 17
Cab Control Codes ............................................. 18
Setup Procedures ............................................... 20
Calibrate Empty Hopper Setting
(Cb and EH Codes) ................................... 20
Adjust LED Brightness Level
(LS and SL Codes).................................... 20
Auto-Reverse (Ar) Feature.................................. 21
Adjusting the Auto-Reverse (Ar) Setting ...... 21
Auto-Reverse (Ar) Sequence ....................... 21
Vibrator Function................................................. 21
Inverted V and Discharge Ba󰀪e................... 21
Ba󰀪e Extension ........................................... 21
Spreading Tips....................................................22
Accessory LED Work Light .................................22
Dump Function.................................................... 22
REMOVING & STORING THE SPREADER......... 23
Remove Hopper From Vehicle Bed .................... 23
Store the Spreader.............................................. 23
MAINTENANCE ...................................................... 24
Lubrication .......................................................... 24
After First Use ..................................................... 24
After Each Use.................................................... 24
At End of Each Season or Extended Storage .... 24
Cab Control......................................................... 24
Recycle ............................................................... 24
ELECTRICAL COMPONENTS .............................. 25
Vehicle Harness Diagram ................................... 25
TROUBLESHOOTING GUIDE............................... 27
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Lit. No. 70454, Rev. 00 4 May 1, 2017
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Lit. No. 70454, Rev. 00 5 May 1, 2017
PREFACE
This manual has been prepared to acquaint you with
the safety information, operation, and maintenance of
your new hopper spreader. Please read this manual
carefully and follow all recommendations. This will
help ensure protable and trouble-free operation of
your hopper spreader. Keep this manual accessible. It
is a handy reference in case minor service is required.
Register your spreader online at www.snowexproducts.com
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Distributor Name: __________________________________________ Phone:_________________
Distributor Address:___________________________________________________________________
Vehicle Model: _____________________________________________ Year: __________________
Spreader Model: _________________________ Serial #:__________________________________
Spreader Weight:_____________________lb/kg
When service is necessary, bring your hopper
spreader to your distributor. They know your spreader
best and are interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow
and ice control materials only. Do not use it
for purposes other than those specied in this
manual.
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Lit. No. 70454, Rev. 00 6 May 1, 2017
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Lit. No. 70454, Rev. 00 7 May 1, 2017
SAFETY DEFINITIONS
NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.
SAFETY INFORMATION
WARNING/CAUTION LABELS
Please become familiar with the Warning and Caution
labels on the spreader.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.
• DO NOT EXCEED GVWR OF VEHICLE
• DO NOT OVERLOAD SPREADER
• LOAD SPREADER EVENLY D6546
• Shut off control and unplug spreader before servicing.
ROTATING AUGER CAN CAUSE
SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
D6335
• Read Owner’s Manual for Installation Instructions.
• Secure spreader to truck with ratchet straps.
• Anchor spreader securely to truck body with bolt kit provided to prevent
slipping or sliding.
• Routinely check straps and handware to make sure they are secure.
D6548
Serial Number Label
(inside frame)
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Lit. No. 70454, Rev. 00 8 May 1, 2017
SERIAL NUMBER LABEL
SAFETY INFORMATION
Code Denition
YY 2-Digit Year
MM 2-Digit Month
DD 2-Digit Day
LL 2-Digit Location Code
XXXX 4-Digit Sequential Number
ZZZZZ 5–7-Digit Assembly Part Number
• Shut off control and unplug spreader before servicing.
ROTATING AUGER CAN CAUSE
SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
D6335
TrynEx International, LLC
531 Ajax Drive
Madison Heights, MI 48071
YYMMDDLLXXXXZZZZZ
VX-2200 2.2 CU YD
AUGER POLY HOPPER
TrynEx International, LLC
531 Ajax Drive
Madison Heights, MI 48071
YYMMDDLLXXXXZZZZZ
VX-2200HO 2.2 CU YD
AUGER POLY HOPPER
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Lit. No. 70454, Rev. 00 9 May 1, 2017
SAFETY INFORMATION
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury and/or equipment and property damage.
Read and understand labels and this Owner's Manual
before installing, operating or making adjustments.
WARNING
• Driver to keep bystanders minimum of
25 feet away from operating spreader.
• Before working with the spreader, secure all
loose-tting clothing and unrestrained hair.
• Before operating the spreader, verify all
safety guards are in place.
• Before servicing the spreader, wait for
auger and spinner to stop.
• Do not climb into or ride on spreader.
WARNING
Overloading could result in an
accident or damage. Do not exceed
GVWR or GAWR ratings as found on
the driver-side door cornerpost of
the vehicle. See Loading Section to determine
maximum volumes of spreading material.
WARNING
Do not install the control for this product in
the deployment path of an air bag. Refer to
vehicle manufacturer's manual for air bag
deployment area(s).
CAUTION
During the hopper spreader installation we
recommend the addition of an OSHA compliant
Backup Alarm. This alarm is required for
OSHA governed employers.
CAUTION
• Do not operate a spreader in need of
maintenance.
• Before operating the spreader, reassemble
any parts or hardware removed for cleaning
or adjusting.
• Before operating the spreader, remove
materials such as cleaning rags, brushes,
and hand tools from the spreader.
• While operating the spreader, use auxiliary
warning lights, except when prohibited by law.
• Tighten all fasteners according to the
Torque Chart. Refer to Torque Chart for the
recommended torque values.
CAUTION
Disconnect electric and/or hydraulic power
and tag out if required before servicing or
performing maintenance.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.
NOTE: Lubricate grease ttings after each use.
Use a good quality multipurpose grease.
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park or
in gear to prevent others from starting the vehicle
during installation or service.
• Wear only snug-tting clothing while working on
your vehicle or spreader.
• Do not wear jewelry or a necktie, and secure
long hair.
• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt and dust.
• Avoid touching hot surfaces such as the engine,
radiator, hoses and exhaust pipes.
• Always have a re extinguisher rated BC handy,
for ammable liquids and electrical res.
CAUTION
If rear directional, CHMSL light or brake
stoplights are obstructed by the spreader, the
lights shall be relocated, or auxiliary directional
or brake stoplights shall be installed.
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Lit. No. 70454, Rev. 00 10 May 1, 2017
SAFETY INFORMATION
FIRE AND EXPLOSION
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or ame.
CELL PHONES
A driver's rst responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication Equipment such as cell phones,
text messaging devices, pagers or two-way radios.
VENTILATION
BATTERY SAFETY
NOISE
Airborne noise emission during use is below 70 dB(A)
for the spreader operator.
VIBR ATION
Operating spreader vibration does not exceed 2.5 m/s2
to the hand-arm or 0.5 m/s2to the whole body.
TORQUE CHART
1/4-20 10
91
54
1/4-28 12
11
71
5/16-1
81
50 212
5/16-2
41
70 240
3/8-16 269 376
3/8-24 29
74
20
7/16-1442
96
06
7/16-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14 47
46
69
64
49
091-8
1-12 70
49
95
1/2-13
1/2-20
11.9
13.7
24.6
27.3
43.6
26.9
53.3
93
148
49.4
69.8
77.9
106.4
120.0
8.4
9.7
17.4
19.2
30.8
35.0
49.4
55.2
75.3
85.0
M6 x 1.00
M12 x 1.75
M8 x 1.25
M14 x 2.00
M10 x 1.50
M27 x 3.00
M22 x 2.50
M30 x 3.50
M24 x 3.00
M20 x 2.5011.1
19.5
38.5
67
107
7.7
613
778
1139
1545
450
428
562
796
1117
M33 x 3.50
M36 x 4.00
2101
2701
1468
1952
325
M16 x 2.00 231167
M18 x 2.50 318222
Recommended Fastener Torque Chart
Size Size
Torque (ft-lb)
Grade
5
Grade
8
Metric Fasteners Class 8.8 and 10.9
These torque values apply to fasteners
except those noted in the instructions.
Torque (ft-lb)
Grade
5
Grade
8
Size Size
Torque (ft-lb)
Class
8.8
Class
10.9
Torque (ft-lb)
Class
8.8
Class
10.9
Inch Fasteners Grade 5 and Grade 8
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow ames, sparks or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
• Batteries contain sulfuric acid which burns
skin, eyes and clothing.
• Disconnect the battery before removing or
replacing any electrical components.
CAUTION
Read instructions before assembling.
Fasteners should be nger tight until instructed
to tighten according to torque chart. Use
standard methods and practices when
attaching spreader, including proper personal
protective safety equipment.
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.
WARNING
Gasoline is highly ammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open ames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.
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Lit. No. 70454, Rev. 00 11 May 1, 2017
MATERIAL WEIGHTS
Material Density
(lb/ft3)
Density
(cu yd)
Rock Salt – Dry 80 2200
Sand/Salt Mix – Dry 100 2700
Material densities are approximate and are based on
dry, loose material It is the responsibility of the operator
to know the weight of the material to be spread and the
vehicle carrying capacity.
LOADING
This Manual covers vehicles that have been
recommended for carrying the hopper spreader. Please
see your local dealer for proper vehicle applications.
CERTIFICATION
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR as
found on the driver-side cornerpost of vehicle.
WARNING
New untitled vehicle installation of a spreader
requires National Highway Tra󰀩c Safety
Administration altered vehicle certication
labeling. Installer to verify that struck load of
snow or ice control material does not exceed
GVWR or GAWR rating label and complies
with FMVSS.
CAUTION
Read and adhere to manufacturer's
ice-control material package
labeling including Material Safety
Data Sheet requirements.
SPREADER SPECIFICATIONS
Hopper
Model
Overall
Length
(in)
Bed
Length
(in)
Empty
Weight
(lb)
Overall
Width
(in)
Bed
Height
(in)
Capacity
Struck
(cu yd)
VX-2200 / VX-2200HO 105.5 84 780 48 39 2.2
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Lit. No. 70454, Rev. 00 12 May 1, 2017
DETERMINING VEHICLE PAYLOAD
1. Install the hopper spreader and optional
equipment according to the installation instructions.
2. Install or attach any other equipment that will be
on the vehicle while the hopper spreader will be in
use (step bumper, trailer hitch, snowplows, etc.).
Fill gas tanks.
3. Obtain the Gross Vehicle Weight Rating (GVWR),
Front Gross Axle Weight Rating (FGAWR), and
Rear Gross Axle Weight Rating (RGAWR) from
the certication label located inside the driver-side
door jamb or door.
4. With the occupants in the vehicle for normal
hopper spreader operation, weigh the vehicle to
obtain gross vehicle weight (GVW).
5. Subtract the GVW from the GVWR to determine
the available material payload.
6. Obtain the weight per cubic yard (lb/cu yd) of
the desired material. Divide the weight into the
payload to determine the maximum volume of
material that can be carried.
7. Refer to the Load Volume table and diagrams to
determine the maximum ll level for the material.
8. Fill the hopper with material to the calculated level.
Reweigh the vehicle with occupants and verify that
the Loaded Gross Vehicle Weight, Front Gross
Axle Weight, and Rear Gross Axle Weight are less
than the vehicle's ratings.
9. Repeat Steps 6-8 for each type of material.
The worksheet for Determining Vehicle Payload (next
page) includes an example.
WARNING
Overloading could result in an accident or
damage. Do not exceed GVWR or GAWR
ratings as found on the driver-side door
cornerpost of the vehicle. See Loading
Section to determine maximum volumes of
spreading material.
LOADING
Hopper
Model
Load Volume (cu yd)
ABC
VX-2200 / VX-2200HO
(2.2 cu yd)
2.5 2.2 1.3
LOAD VOLUME
A: Rounded Load
B: Struck Load
C: Flange
A
B
C
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Lit. No. 70454, Rev. 00 13 May 1, 2017
Determining Vehicle Payload – Worksheet
Material Type
Example:
Coarse
Salt – Dry
AEquipment installed when
vehicle was weighed
VX-2200 /
VX-2200HO
Spreader
BFront Gross Axle Weight
Rating [FGAWR] (lb) 5600
CRear Gross Axle Weight
Rating [RGAWR] (lb) 9900
DGross Vehicle Weight
Rating [GVWR] (lb) 14,500
EGross Vehicle Weight [GVW],
empty (lb) – 9600
F Payload Available (lb) = 4500
G Material Density (lb/cu yd) ÷ 2200
HMaximum Volume (cu yd) = 2.2
I
Maximum Material Fill Level,
approx. Refer to Load Volume
table and diagrams.
B
J
Loaded Front Gross Axle
Weight (lb) Must be less than
weight in Row B.
K
Loaded Rear Gross Axle
Weight (lb) Must be less than
weight in Row C.
L
Loaded Gross Vehicle Weight
[GVW] (lb) Must be less than
weight in Row D.
LOADING
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Lit. No. 70454, Rev. 00 14 May 1, 2017
INSTALL HOPPER IN VEHICLE BED
NOTE: Periodically throughout the snow and ice
control season, verify that mounting devices
are secure.
1. If the spinner assembly has been stored inside
the hopper or is attached to the hopper, remove it
and set aside. Remove any debris from inside the
hopper.
2. Remove the vehicle tailgate.
3. Lift the spreader by all four keyhole slots on the
diagonal corner rails (two shown below), using
slings or chains. Move the spreader into the
vehicle bed.
MOUNTING THE SPREADER
4. Adjust the spreader position to align the holes in
the hopper frame with the frame mounting holes in
the vehicle bed. If mounting holes are not already
drilled, refer to the Hopper Spreader Installation
Instructions for drilling instructions.
5. Install the spreader to the vehicle bed using four
1/2"-13 Grade 5 cap screws down through the
spreader frame and secure with 1/2" locknuts and
washers.
NOTE: Pay special attention when drilling or
clamping dissimilar metals to aluminum bodies.
Galvanic corrosion can occur if not handled
properly. Contact vehicle manufacturer for
recommended attachment practices.
NOTE: If the mounting holes are not directly over
the vehicle box supports, the vehicle bed must
be braced to the frame to prevent buckling or
deforming the vehicle bed.
6. Install the frame spacer between the end of the
hopper frame and the front of the vehicle bed
as shown. If you do not have a spacer, refer to
the Hopper Spreader Installation Instructions for
directions on building one. Failure to install this
spacer could result in damage to the spreader.
7. Connect the vehicle-side harness to the
hopper-side harness.
Install Tie-Down Ratchet Straps
Install ratchet straps from the keyhole slots on the
top of the diagonal corner rails of the spreader frame
diagonally outward to the vehicle frame.
CAUTION
Before lifting, verify that the hopper is empty
of material. The lifting device must be able to
support the spreader's weight as shown in
the spreader specications table.
Keyhole Slots
(2 per side)
Stop Bars Frame Mounting
Holes
WARNING
Spreader shall be bolted to vehicle frame.
Do not rely on the tie-down chains or straps
alone to hold spreader in vehicle.
Frame Spacer
Built to Fit
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Lit. No. 70454, Rev. 00 15 May 1, 2017
INSTALLING & REMOVING THE SPINNER ASSEMBLY
IMPORTANT: When installing the spinner
assembly on the spreader, make sure the material
chute ts under the trough of the hopper.
INSTALL SPINNER ASSEMBLY TO
HOPPER
1. Move the spinner assembly upward into position
and set the support tabs on top of the rear frame.
2. Move the spinner assembly forward and down to
engage the latch pin in each latch pin slot. Verify
the latches are locked under the pin.
3. Connect the spinner motor plug to the spinner
harness plug on the rear of the electrical control
box.
REMOVE SPINNER ASSEMBLY
1. Disconnect the spinner motor plug.
2. Move the latch levers forward to unlock the
spinner assembly from the latch pin.
3. Lift the spinner assembly o󰀨 of the latch pin.
Latch Pin
Rear
Frame
Support
Tab
Material
Chute
Latch Lever
Latch Pin
Slot
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Lit. No. 70454, Rev. 00 16 May 1, 2017
OPERATING THE SPREADER – CAB CONTROL
POWERING THE CONTROL
Power is not applied to the control until the vehicle
ignition is turned to ACC or ON. Once the control
has power it performs a light check and displays the
software version on the status display. The control
then checks for a connected spreader. If no spreader
is detected, the control does the following:
• nC (no connection) appears on the red status
display for ve seconds;
• A single beep;
• Control enters Standby mode with no lights
illuminated.
If any button is pressed on the control, it will wake and
check again for spreader connection. If no spreader
is detected, it will act as previously described. If a
spreader is detected, it will transition to Ready Mode.
STARTING AND STOPPING SPREADER
To start the spreader, press the ON/OFF button. The
control backlights are illuminated when the vehicle
ignition is ON and the spreader is connected. When
the spreader is ON, the ON/OFF button and inner arc
around each control knob will also illuminate.
To stop the spreader, press the ON/OFF button
again.
The ON/OFF button also operates as an emergency
stop when required.
NOTE: The vehicle ignition must be ON to start
the spreader.
NOTE: If vehicle ignition is turned OFF while
spreader is running, the motors will stop.
Material
Width
Material
Flow
VIBRATELIGHT STROBE PREWET
MINMAX
ON/OFF
MI
NM
AX
BLAST
Material Width
Control Knob
(Spinner Speed)
Indicator Lights
(8 per Knob)
Material Flow
Control Knob
(Feed Rate)
BLAST Button
(Maximum Application)
ON/OFF Button
& Emergency Stop
Status/Error Code
Display (Red)
Accessory
Control Buttons
WARNING
Before starting the spreader, the driver shall
verify that all bystanders are a minimum of
25 feet away from operating spreader.
WARNING
Never operate equipment when under the
inuence of alcohol, drugs, or medications that
might alter your judgment and/or reaction time.
WARNING
Never exceed 45 mph (72 km/h) when loaded
spreader is attached to vehicle. Braking
distances may be increased and handling
characteristics may be impaired at speeds
above 45 mph (72 km/h).
WARNING
Never allow children to operate or climb on
equipment.
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Lit. No. 70454, Rev. 00 17 May 1, 2017
OPERATING THE SPREADER – CAB CONTROL
CONTROLLINGMATERIALAPPLICATION
The material application settings can be adjusted
while spreader is ON or OFF. Settings are shown by
the indicator lights around the control knobs. When
the spreader is OFF, a single LED will light to show the
current setting. When the spreader is ON, the number
of blue LEDs illuminated will increase/decrease as the
knobs are turned clockwise/counterclockwise.
The hopper drive will not deliver material until the ON
button is pressed.
The Material Width (left) knob controls spinner speed.
Turning the knob clockwise will increase the width of
the application area.
The Material Flow (right) knob controls the hopper
drive. Turning the knob clockwise will increase the
feed rate of material to the spinner.
Turning the control knobs counterclockwise will
decrease the width of the application area and the
feed rate of material.
BLAST/Maximum Application
1. Press and hold the BLAST button when maximum
ow rate and application area are needed
temporarily. The BLAST button will illuminate
while depressed.
2. Release the button when maximum application
settings are no longer needed.
NOTE: Spinner speed and material feed rate revert
to the previous settings once the BLAST button
is released.
CAB CONTROL MODES
Standby Mode
Vehicle ignition is set to ACC or ON; cab control is
OFF. Control has power. No spreader was detected.
No lights are illuminated on the control. Press any
button to wake.
Ready Mode
Vehicle ignition is set to ACC or ON; cab control is OFF.
Control has power. Spreader is detected.
The Material Width and Material Flow control knobs
can be set to start-up conditions, but the spinner and
drives will not operate until the cab control is turned
ON.
Accessory lights and vibrator are operational. The
BLAST function is not operational.
ON Mode
Vehicle ignition is set to ACC or ON; cab control is ON.
Spinner and hopper motors will start. All cab control
functions are operational. Accessory lights and
vibrator are operational.
During normal spreader operation, no control codes
are displayed. Information or setup codes will appear
when relevant. These codes will not stop spreader
operation.
Error Mode
When an error condition occurs, spreader operation
will shut down. A two-digit error code will ash on the
display and a beep will sound. If there are multiple error
codes, the codes will ash in a repeating sequence.
Refer to the Error Codes portion of the
following Cab Control Codes table. Also see the
Troubleshooting Guide section of this manual.
Once the error condition has been resolved, press the
ON/OFF button to clear the error code(s). Press the
ON/OFF button again to resume spreader operation.
The error code will reappear if the error condition
has not been rectied. If the error condition persists,
contact your authorized dealer.
Multiple resets within a short time frame will cause
the hopper module to time out if components are
overheating. The control will display an EF error code.
Accessory work lights and strobe lights can be used
when an error code is in e󰀨ect and will remain in
their current state. The vibrator and pre-wet will not
function.
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Lit. No. 70454, Rev. 00 18 May 1, 2017
OPERATING THE SPREADER – CAB CONTROL
Error Codes – Spreader Operation Stopped
Code Denition Possible Cause Suggested Solution
bb Bad button Button is stuck.
Button was pressed while
vehicle ignition was entering
ACC or START mode.
Inspect control. Free up button.
Do not press any spreader cab control buttons
while the vehicle ignition is being engaged.
bH Bad hopper Possible module or control
mismatch.
Replace control or module. Use only genuine
service parts. Contact authorized dealer.
CE No communication with
spreader module
Loose connection.
Module lost power.
Disconnected spreader
harness while vehicle is on.
Conrm that spreader and control harnesses are
connected to the vehicle harness. Check power
to spreader module, all connections, fuses and
power studs. Check that B port is plugged in.
CP Spinner assembly present
fault
Spinner assembly harness is
not attached.
Install the spinner assembly harness. Reset the
control by pressing the ON/OFF button.
Ct Control is hot. Cab temperature is too high.
Control overheated.
Turn o󰀨 spreader and allow control to cool o󰀨.
EF Excessive drive faults Too many HO and/or SO
error codes; hopper module
overheating.
Control times out for 60 seconds.
Ensure the auger and/or spinner are not jammed.
Setup Codes
Code Denition Procedure
Cb Calibrate the Empty Hopper setting. With control in ON mode, press and hold the left control knob until the
Cb code displays. Calibration cycle is automatic.*
Cc Clear calibration data for Empty Hopper
setting; clear EH code.
Press the right control knob to clear all calibration data during the
calibration cycle.
LS Set LED brightness level. With control in Ready mode, press and hold left control knob to get
LS code. Release pressure and turn left control knob to desired
brightness setting. Wait for conrming SL code to display.*
SL Conrms that LED brightness level has
been reset.
* For full instructions, see the "Setup Procedures" section.
Information Codes
Code Denition Response
Ar Auto-reverse sequence is active. The spreader will automatically detect and attempt to clear a jam. See
the "Operating the Spreader" section of this manual.
dU Spreader is in dump mode:
• Spinner assembly is removed.
• Back Dump buttons are enabled.
To operate the dump function, see instructions in the "Operating the
Spreader" section of this manual.
If dU code displays when the spinner assembly harness is attached,
contact authorized dealer.
EH Empty hopper (beep will sound). Check hopper for material.
Recalibrate Empty Hopper setting as described above for Cb code.
Lb Low battery. Hopper module is sensing
< 10V. (Lb becomes an error code
when module senses < 6V.)
Refer to the Lb row under "Error Codes" (next table).
CAB CONTROL CODES
Table continues on next page.
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Lit. No. 70454, Rev. 00 19 May 1, 2017
OPERATING THE SPREADER – CAB CONTROL
Error Codes – Spreader Operation Stopped
Code Denition Possible Cause Suggested Solution
HO Hopper overload –
software trip
Drive system has high current.
Material is jammed.
Auger is damaged.
Inspect auger; clear material jam or x auger as
needed.
HO . Hopper overload –
hardware trip
HP Hopper power issue.
No motor present.
Hopper drive motor is not
connected.
Possible motor defect.
Check connections to the auger drive motor
(P—FEED and FEED—N posts on the module
and studs on the motor).
Replace the motor.
Lb Low battery. Hopper
module is sensing ≤6V.
Bad connection or low battery.
Snowplow or other vehicle
power use may be driving
down voltage.
Voltage is measured at the hopper module, so
Lb code may indicate cable voltage loss. Check
battery, alternator and connections.
nC No connection. Spreader not connected to
vehicle harness.
Connect vehicle and spreader harness.
Check vehicle harness fuse.
Inspect spreader and vehicle harnesses.
Check module.
OH Overheating Spreader module is too hot.
Spreader module malfunction.
Accessories wiring/function
problem.
Drive motor overload.
Allow a cool-o󰀨 period of 60 seconds or longer.
Check for loose harness connections.
Check accessory connections. Check integrity of
accessory wiring and harness.
Clear jammed material.
Contact authorized dealer.
OH . Overheating module –
microprocessor
rS Reset of spreader module Power loss to module detected
on startup.
Reset the control by pressing the ON/OFF button.
Check vehicle harness and battery connection.
SO Spinner drive overload –
software trip
Material jammed in spinner.
Spinner shaft is damaged.
Inspect spinner and spinner drive components for
alignment and condition.
SO . Spinner drive overload –
hardware trip
SP Spinner power issue.
No motor present.
Spinner drive motor is not
connected.
Possible motor defect.
Check connections to the motor (SPIN and GND
posts on the module).
Replace the motor.
CAB CONTROL CODES continued
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Lit. No. 70454, Rev. 00 20 May 1, 2017
OPERATING THE SPREADER – CAB CONTROL
SETUP PROCEDURES
Calibrate Empty Hopper Setting
(Cb and EH Codes)
Calibrating the empty hopper setting enables the cab
control to alert the operator when the hopper is empty.
Recalibrate the empty hopper setting at the start of
each ice-control season.
1. Verify the hopper is empty before beginning the
calibration.
2. Turn the vehicle ignition to ACC or ON. Press
the ON/OFF button on the cab control to turn the
control ON.
3. Press and hold the Material Width (left) knob
for approximately 10 seconds until the Cb code
displays.
4. The calibration cycle will begin. The blue LEDs
around the Material Flow (right) knob will illuminate
in succession until all 8 are lit.
5. When the automatic calibration cycle is complete,
the control will automatically revert to the previous
material application settings.
If the control is turned OFF or loses power during
the calibration cycle, the calibration data will be lost.
Make sure the control is ON and restart the calibration
process at Step 3.
After the empty hopper setting has been calibrated,
the EH code will ash on the display and a beep will
sound whenever the hopper is empty. The EH code is
informational only and will not stop spreader operation.
Clearing Empty Hopper Calibration Data (Cc Code)
The empty hopper calibration may be cleared, if
desired. The control will no longer display the EH
status code when the hopper is empty.
Start the calibration cycle as described above. At
Step 4, press the Material Flow (right) knob during the
calibration cycle to clear all calibration data. The Cc
(Clear Calibration) code will display and the control will
exit Cc mode automatically.
Adjust LED Brightness Level
(LS and SL Codes)
The brightness setting of the cab control lights can be
adjusted from 1 to 16. The factory default setting is 8.
1. Turn the vehicle ignition to ACC or ON. If
necessary, press the cab control ON/OFF button
to turn the control OFF.
2. Press and hold the Material Width (left) knob for
approximately 3 seconds until the LS code is
displayed.
3. Release the knob and turn it clockwise or
counterclockwise to increase/decrease the
brightness level. The light level number will show
in the status display.
4. After selecting the desired brightness level, wait
a few seconds for the SL conrmation code to
display.
NOTE: A brightness level setting of 12 or higher is
recommended for daylight conditions.
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