Sol-Expert group Escape Robot Kit User manual

www.sol-expert-group.de
SOL-EXPERT
group
group
INSTRUCTION
Escape Robot
Kit
www.sol-expert-group.de
(EN)

The Escape Robot Kit works just like an A.I. robot. It never fails to find its way
out of a maze. The Escape Robot makes use of three infrared emitting diodes
and one infrared receiving module to send and receive signals and detect
obstacles. Escape Robot has an in-built microprocessor which enables it to
"think" on its own, as it process information about its environment and
maneuvers itself around obstacles.
Escape Robot moves on six legs.
The Kit comes complete with 2 sets of differently designed legs, which
provides endless fun and excitement with its different sets of movements.
Power source required:
Voltage / Electronical / Mechanical: 1.5V "AAA" x4 batteries ( not included )
Solder Wire
Soldering Iron
2. Tools You May Need:
1. Product Introduction:
Long Nose Pliers Screwdriver
Diagonal Cutter
AAA Battery (4pcs)
Electrolytic Capacitor
Value Qty
100uf 1pc
Qty
Housing
1 pc
Qty
Infrared Emitting Diodes 5mm
3 pcs
(Clear)
Qty
1 pc
LED 5mm Red
Qty
Value
ID
1 pc
Zener Diode
3.9V
ID
Qty
IC Socket
1 pc
ID
Qty
Integrated Circuits
I.D.
1 pc
78P156
ID
Red Red
Qty
3 pcs
LED Holder
Qty
1 pc
Buzzer
Qty
1pc
Value
Oscillator
4MHz
(4.000)
100
1.2K
10
Value Qty
Resistor
brown black black gold
brown red red
red red red
brown black brown
Color
gold
gold
gold
brown black red gold
brown black orange
red red orange
gold
gold
2 pcs
1 pc
5 pcs
1 pc
4 pcs
1K
10K
4 pcs
1 pc
2.2K
22K
Qty
Value
Transistor
8550
8050
9013
C945
7 pcs
1 pc
4 pcs
4 pcs
Qty
Value
Ceramic Capacitor
2 pcs
30
104
103 1 pc
3 pcs
224 1 pc
(EN) Escape Robot - Kit
SOL-EXPERT
group
group
Keep the adress of the company - Not suitable for children under 3 years. Contains small parts!
0 - 3
!WARNING!
10+
- 13 -

Printed Circuit Board
4. Mechanical Part List:
Qty
P13 Screw
2 pcs
(3x6mm)
Qty
Screw
4 pcs
(3x6mm)
P14
5. PCB Assembly:
Step 1:
diode.
Suggest you start from the low-key components first such as the resistors and zener
Qty
Slide Switch
1 pc
Qty
Pins
4 pcs
Qty
1 pc
Battery Holder
Qty
1 pc
Yellow
Connector With Wire
1 pc
Green
1 pc
Blue
1 pc
Orange
Qty
P16 Nut
2 pcs
(M3)
Qty
Hex Post
P15
2 pcs
(10mm)
Qty
Description
Part I.D. Color Code
brown black brown gold
brown black black gold
10
brown red red gold
red red red gold
brown black red gold
4 pcs
5 pcs
1.2K
100
1K
R18
R11 /12 /13 /14
R3 / 4
R1
R5 / 7 / 8 / 9 /10
2 pcs
1 pc
1 pc
Qty
1pc
Infrared Receiving Module
21-886
IR_RX_MOD
Qty
P17
1 pc
Body
2 pcs
Qty
P18 Hosepipe
The parts I.D.(identification)
for each component has
been printed on PCB.
X
2.2K
brown black orange gold
red red orange gold 4 pcs
10K
22K
R15
R2 / 6 /16 /17
1 pc
WIRE
MOTOR
WIRE
MOTOR
K
K
K
K
21-886
ON OFF
R18
EC1
C1
C4
R15 R11
R12
R13
R14
R1
R3
R4
R5
R7
R8
R9
R10
R2R6
R16 R17
C2 C3
C5
XTAL
Q5
Q6
Q7
Q8
Q2
BZ1
Q1
Q3
Q4
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
BAT.
IC1
LED2
LED3
LED4
IR_RX_MOD
LED1
SW
M
M2
M
M1
ZD1
WIRE
MOTOR
WIRE
MOTOR
K
K
K
K
21-886
ON OFF
R18
EC1
C1
C4
R15 R11
R12
R13
R14
R1
R3
R4
R5
R7
R8
R9
R10
R2R6
R16 R17
C2 C3
C5
XTAL
Q5
Q6
Q7
Q8
Q2
BZ1
Q1
Q3
Q4
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
BAT.
IC1
LED2
LED3
LED4
IR_RX_MOD
LED1
SW
M
M2
M
M1
ZD1
- 14 -

Step 2:
Electrolytic capacitor, Transistor, Oscillator.
Mount and soldering the components such as Ceramic capacitor,
Qty
Description
Part I.D.
EC1 Electrolytic Capacitor 100uf 1 pc
Step 3:
Buzzer, Pins.
Mount and soldering the components such as IC socket, Housing, Slide switch,
Qty
Description
Part I.D.
Transistor 8550
Q5 / 6 / 7 / 8
Transistor 8050
Transistor C945
Q1 / 3 / 4 / 9 / 10 / 11 / 12
Q2 1 pc
4 pcs
Q13 / 14 / 15 / 16 4 pcs
7 pcs
Transistor 9013
XTAL 1 pc
Oscillator 4MHz
Step 4: Mount and soldering LED 5mm red, IR-LED3mm, IC 1602BP.
Qty
Description
Part I.D.
Zener Diode 3.9V 1 pc
ZD1
Qty
Description
Part I.D.
Ceramic Capacitor 30
Ceramic Capacitor 103
1 pc
C2,C3
C1
2 pcs
C4
C5
Ceramic Capacitor 104
Ceramic Capacitor 224
1 pc
1 pc
Qty
Description
Part I.D.
4 pcs
BAT.
SW.
M1(+ )
M2(+ )
1 pc
1 pc
1 pc
Slide Switch
Pins
IC 1 IC Socket
Housing
1 pc
BZ1
IC 1
ID
IC Socket ID
1 pc
Qty
Description
Part I.D.
LED 5mm (red)
LED 1 1 pc
IR-LED 5mm (clear)
LED 2 / 3 /4 3 pcs
Remark:
PCB
LED Holder
Infrared Emitting
Diodes 5mm
78P156
- 15 -

Qty
Description
Part I.D.
IR_RX_MOD
Step 5: Mount and soldering Infrared Receiving Module.
6. Mechanical Assembly:
1 pc
Infrared Receiving Module
Assemble the gearbox first before go ahead for this section.
(Refer to the gearbox instruction manual.)
1
2Toward the shaft of motor to the same way as
below drawing to solder wires and ceramic
capacitor.
Yellow
Wire
Green
Wire
104
Orange
Wire
Blue
Wire
104
ceramic capacitor 104
Yellow
Green
Orange
Blue
3 Battery Holder Assembly
Finished PCB
P13 x2
P14 x2
P15 x2
Remark:
Bottom Layer
PAD
PCB
PCB
IR_RX_MOD
21-886
IR_RX_MOD
21-886
IR_RX_MOD
- 16 -

PCB & Gearbox Assembly
4
6Wiring Assembly 7Finished Product
Yellow
Orange
Green
Blue
Blue Green
Yellow
Orange
P5 x4
Note: The yellow and green wires must be
at front (toward the same way as
infrared emitting diodes).
5Body & Hosepipe Assembly
Blue
Green
Yellow
Orange
P17
P14 x2 P18 x2
P16 x2
M1(+) M1(-) M2(+) M2(-)
Green
Blue
Orange Yellow
M
M2
+
M
M1
+
Yellow
Green
Blue
Orange
- 17 -

-
+
-
+
R5
1K
R1
2.2K
C2
30
C3
30
ZD1
3.9V
C5
224
XTAL
4MHz
<Front> IR_TX
LED2
Q1
8050 VDD
+6V
VDD
78P156
(1602BP)
١١
١٦
١٥٥
١٤
١IC
MOD_RX_IR
DC 4.5V_6V.
BATTERY
+6V+4.5V
POWER SW
SW-SPDT
DATA
R7
1K
R3
1.2K
<Right> IR_TX
LED4
Q3
8050
+6V
١٠
R8
1K
R4
1.2K
<Left> IR_TX
LED3
Q4
8050
+6V
١۲
Front IR_TX
Right IR_TX
Left IR_TX
BUZZER (BiBi)
Right IR_TX
DATA
Motor CON.2-1
Motor CON.1-2
Front IR_TX
Motor CON.2-2
Motor CON.1-1
Left IR_TX
Q5
8550
Q7
8550Q13
C945
Q14
C945
Q9
8050
Q11
8050
R11
10R
R13
10R
A
M2 MOTOR
+4.5V Motor CON.1-2Motor CON.1-1
Q6
8550
Q8
8550Q15
C945
Q16
C945
Q10
8050
Q12
8050
R12
10R
R14
10R
A
M1 MOTOR
+4.5V Motor CON.2-2Motor CON.2-1
٩ ١١ ۸ ١٠ ١٢ ١۸ ١٧ ٢ ١
٩
١۸ ١٧
٢ ١
R15
10K
C1
103
VDD
٤
C4 104
R17
22K
R16
22K
R2
22K
R6
22K
R10
1K
Q2
9013
VDD
۸
BUZZER (BiBi)
BZ1
BUZZER
R18
100R
EC1
100uF
VDD
R9
1K
LED1
RED
7. How it works:
Switch power to "ON". The LED 1 will light up and the unit will emit 3 beeps as it starts running.
When the unit starts running, the emitting diodes LED2, LED3 and LED4 will send out signals
sequentially to detect obstacles along its path.
Once an obstacle has been detected, the signal received will be transmitted to the receiving module
which will then instruct the Escape Robot to take evasive actions.
aWhen the emitting diode on the right detects an obstacle, the unit will emit a "beep" sound, and
the left motor will go into reverse mode.
bWhen the emitting diode on the left detects an obstacle, the unit will emit a "beep" sound and the
right motor will go into reverse mode.
cWhen the emitting diode in the middle detects an obstacle, the unit will emit two "beeps" followed
by the two motors going into reverse mode. Then, the operation of (a) above is repeated.
dIf all three emitting diodes detects obstacles, the unit will emit three "beeps" and the movement
that follows will be the same as in ( c ) above. However, the turning will take a little longer.
)
)
)
)
1.
2.
8. Trouble shooting:
Ensure that all components on the PCB are in order. Take note especially of the
polarity of the infrared emitting diode.
Different environment and battery power may affect the detecting sensitivity,
try to adjust the Infrared Receiving Module's angle to find the best position.
1.
2.
9. Circuit Diagram:
IR_RX_MOD
21-886
- 18 -

SIX-LEG WALKING TYPE GEARBOX - Kit
3. Mechanical Part List:
2. Tools You May Need:
1. Product Introduction:
This gearbox works with 2 types of feet.
Try the different feet and enjoy the fun they will bring you
This set contains 2 motors,gears,and all necessary parts
Output speed: 170 RPM
Easy to assembly
●
●
●
●
Qty
P7 Gear(44T+0) with Shaft
(Green)
2 pcs
Qty
P8 Gear(44T+0) with Shaft
(Orange)
4 pcs
SOL-EXPERT
group
group
Keep the adress of the company -
Not suitable for children under 3 years.
Contains small parts! 0 - 3
!WARNING!
10+
- 19 -

4. Mechanical Assembly:
4
12
1. 2. 3.
P1 x2
P9 x2
P5 x2
F
G "F" must be set in
"G" vertically.
90
3
P3 x4
P4 x4
P2 x2
P12
P12
- 20 -

P5 x4
P6 x2
5
B x2
7
P5 x4
A x2
6
Keep the two ears of the shaft (P7) to be horizontal
to the base.
P7
P11
P11
P10
P6 x4
P5 x4
8
D
E
D
E
- 21 -

10
12
Keep the two ears of the
shaft (P8) to be
horizontal to the base.
P8 x4
P5 x4
Finished Product
9
C
11-1 11-2
P5
P13
I
P5
H
- 22 -
This manual suits for next models
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