SOLIDSVAC SV150-CVCD User manual

SV150-CVCD Operations Manual
201 First Avenue - Bribie Island - QLD 4507 - Australia
[phone] / [email protected] / www.solidsvac.com
ISSUED DATE - 140421 LAST REVISED - 140421
SOLIDS PUMPING SYSTEMS
V 1.3

CONTENTS
Description
Safety First
1. Operation Overview
2. Design Registration
3. Technical Data
4. Schematic
5. Pump Set-Up
6. Operation, Timer Cycling & Adjustments
7. Maintenance
8. Accessories
9. Operation Risk Assessment
10. Job Safety Analysis
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page 3
SAFETY FIRST
CAUTION & GENERAL SAFETY
This manual contains important information concerning the installation, operation and maintenance of the Solidsvac Pump, Model
SV150-CVCD. To prevent injury to personnel or equipment damage, this manual MUST be read and understood by those responsible for
the installation, operation and maintenance of the equipment.
THIS OPERATION MANUAL MUST BE USED IN CONJUNCTION WITH BOTH SITE-SPECIFIC RA AND JSA’s.
- Isolate, tag out and disconnect the air supply to the unit prior to working on any part of the system
- Lift the equipment only at the lifting points provided
- The pump should be installed in a safe level area, which provides adequate access for operating the equipment
 - Ensureallhosesareingoodcondition,correctlyratedandcertiedfortheserviceinwhichtheyaretobeused
- Inspect the unit regularly for damaged or worn components
 - AllcoversMUSTbettedpriorandduringoperation
- Air pressure should NEVER exceed rated pressure
 - Tiedownpoints(iftted)MUSTNOTbeusedasliftingpoint
CAUTION: BE AWARE OF RETAINED MATERIAL IN THE TANK INCREASING WEIGHT
SOLIDSVAC PUMPS EACH HAVE SPECIFIC COMPRESSED AIR REQUIREMENTS DEPENDING ON THE JET PACK FITTED.
The operator MUST ensure that an appropriate and adequate air supply is available depending on the model and Jet Pack in use.
AllSolidsvacPumpsrequireaminimumoperatingpressureof500kPaandhaveamaximumoperatingpressureof720kPa(105psi).
Itisrecommendedthata40mm(11/2”)i.d.airhoseisusedforcompressedairsupplytothepump.
TheDischargehoseMUSTbenosmallerindiameterthanthepumpsoutlet75mm(3”)preferablyaself-supportingtypeandsecured
at regular intervals.
WARNING: THE PUMP-OUT LINE MUST BE SECURED AT THE EXIT POINT
1. OPERATIONAL OVERVIEW
The Solidsvac SV150-CVCD operates a simultaneous process
of vacuum loading together with a pressure discharge
and can recover and continuously transfer a wide range of
owableandsemi-owablematerials.
Operation is fully automatic and the Solidsvac SV150-CVCD
features no internal workings. The 100% air operated Solidsvac
produceshighvacuumanddischargeairowswhereby
horizontal suction runs in excess of 50 metres, and discharges
in excess of 500 metres are readily achievable.
WARNING
Correctly rated hoses and/or piping MUST be used in
conjunctionwiththeappropriatettingsandsafetydevices
on all connections.
2. DESIGN REGISTRATION
TheSolidsvacSV150-CVCDhasaCerticateofPlantDesign
Registration from Workcover NSW, Australia. A copy of which
may be obtained by contacting Solidsvac Pumps.
DESIGN REGISTRATION # PV-6-198163/16
Technical Standards
- AS2971-2007 Serially Produced Pressure Vessels
- AS4343-2005 Pressure Equipment - Hazard Levels
- AS1210-1210 Pressure Vessels

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3. TECHNICAL DATA
Height 1260 mm 47”
Width 980 mm 38.5”
Length 1500 mm 60”
Weight 390 kg 848 lb
Air inlet 40 mm 1-1/2” BSP
Suction inlet 75 mm 3”
Discharge outlet 75 mm 3”
Suction lift 7.9m @ 100 cfm 9.2m @ 180 cfm
11.5m @ 100 cfm
26' 2" @ 100 cfm
30' @ 100 cfm
37' 7" @ 100 cfm
Air consumption options 2.8 m3/Min Jet Pack & 2.8 m3/Min Discharge 5.0 m3/Min Jet Pack & 2.8 m3/Min Discharge
6.5 m3/Min Jet Pack & 2.8 m3/Min Discharge
100 cfm Jet Pack & 100 cfm Discharge
180 cfm Jet Pack & 100 cfm Discharge
230 cfm Jet Pack & 100 cfm Discharge
Delivery 500+ m 1640+ ft
Displacement cycle 130 ltr 34 gal
Operating pressure 7bar(Required)@690kPa 100psi(Required)
Vacuum options 73 to 86.5 kPa 21.5” to 25.5” Hg
Maximum solids 55 mm 2.5”
Water throughput 800 lpm 211 gpm
TECHNICAL DATA METRIC US IMPERIAL

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page 5
4. SV70-SPDK SCHEMATIC
SUPPLY
LOAD 1S
TL1 RL1 TL2 RL2
TIMER BLOCK
LOAD 2
LOAD
DISCHARGE DISCHARGE
LOAD
VALVE
VALVE VA LVE
VALVE
SOLENOID SOLENOID SOLENOID
FLOW RESTRICTOR FLOW RESTRICTOR
DIFFUSER VALVE DIFFUSER VALVE