SOLIDSVAC SV20-SP User manual

201 First Avenue - Bribie Island - QLD 4507 - Australia
[phone] / [email protected] / www.solidsvac.com
SOLIDS PUMPING SYSTEMS
Solidsvac Pumps
SV20-SP Operations Manual
Version 1 - Doc.SV20SP-13122018

CONTENTS
Description Page
Safety First 3
1. Operational Overview 3
2 Design Registration 3
3. Technical Data 4
4. Schematic 4
5. Accessories 5
6. Pump Set-up 5
7. Operation 6
8. Maintenance 6
9. Adjusting the LOAD and DISCHARGE cycles 7
10. Main Components 8
WARNING
Compressed air can be dangerous. Correctly rated hoses and piping should be used in conjunction with the appropriate fittings
and safety devices on all connections.
The unit is not designed to operate above 785kPa (114psi).

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page 3
SAFETY FIRST
CAUTIONS AND GENERAL SAFETY
This manual contains important information concerning the installation, operation and maintenance of the Solidsvac Pump, Model
SV20-SP. To prevent injury to personnel or equipment damage, this manual should be read and understood by those responsible for the
installation, operation and maintenance of the equipment.
• Isolate, tag out and disconnect the air supply to the unit prior to working on any part of the system
• Lift the equipment only at the lifting points provided
• The pump should be installed in a safe level area, which provides adequate access for operating the equipment
• Ensure all hoses are in good condition, correctly rated and certified for the service in which they are to be used
• Inspect the unit regularly for damaged or worn components
• All covers must be fitted prior to operation
• Air Pressure should NEVER exceed the rated pressure
• Tie down points (if fitted) must NOT be used as lifting points
1. Operational Overview
The Solidsvac SV20-SP operates as a shuttle system alternately
discharging, then loading a wide range of flowable materials
Operation is fully automatic and the Solidsvac SV20-SP features
no internal workings, high vacuum and pressure discharge
where suction of up to 50 metres and discharges of up to 350
metres are achievable.
2. Design Registration
The Solidsvac SV20-SP has a Certificate of Plant Design
Registration from Workcover NSW, Australia. A copy of which
may be obtained by contacting Solidsvac Pumps.
DESIGN REGISTRATION # PV-6-198163/16
Technical Standards
• AS2971-2007 Serially Produced Pressure Vessels
• AS4343-2005 Pressure Equipment – Hazard Levels
• AS1210-1210 Pressure Vessels
PRIOR TO OPERATING THE Solidsvac Pump
a. Ensure optimum air supply is 100cfm @ 690 kPa (100 psi)
b. It is recommended that a 25 mm (1”) i.d. air hose is used for compressed air supply to the pump
c. The pump-out discharge line should be a minimum of 50 mm (2”) diameter
WARNING: The pump-out line MUST be secured at the exit point
CAUTION: Be aware of retained material in the tank increasing total weight

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page 4
4. SV20-SP Schematic
TECHNICAL DATA METRIC US IMPERIAL
Height 920 mm 36”
Width 550 mm 22”
Length 1000 mm 40”
Weight 45 kg lb
Air inlet 13 mm 1/2” BSP
Suction inlet 50 mm 2”
Discharge outlet 50 mm or 75 mm 2” or 3”
Suction lift
6.5 m @ 50 cfm
8.0 m @ 100 cfm
21’3” @ 50 cfm
26’2” @ 100 cfm
Air consumption options
1.4 m3Jet Pack
2.8 m3Jet Pack
50 cfm Jet Pack
100 cfm Jet Pack
Delivery 300+ m 1150+ ft
Displacement cycle 17 ltr 4.5 gal
Operating pressure
7 bar (max) @ 690 kPa
4.5 bar (min) @ 448 kPa
105 psi (max)
65 psi (min)
Maximum solids 35 mm 1-1/2”
Measured water throughput 200 lpm 53 gpm
• Vessel and valves manufactured in 316 stainless steel
• Individually adjustable load and discharge cycles
VENTURI
VALVE
DISC
TIMERS
LOAD
MICRO SWITCH
SOLENOID
ACTUATOR
LOAD
DISC
AIR SUPPLY

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page 5
5. Accessories
Suction Wand - Attaches to the suction hose allowing the operator to
stand upright
Large Capacity Strainer - attaches to the suction hose to prevent
blockages
Delivery Carousel - Discharge to multiple skips
Hoses - A complete range of high quality suction and discharge hoses
Duck Bill Vacuum Head - Helps focus the vacuum and is ideal for
recovering spilled oil, drill mud or similar from the rig floor or tank bottoms.
Dropbox - Delivery to skip or conveyor
Tool Kit - Contains all you need for basic maintenance on your pump
Service Kit - Contains all you need for basic maintenance on your pump
6. Pump Set-up
Before commencing operation, BULLSEYE PUMPS recommends that a site based Risk Assessment of the pumping operation is
undertaken. Any recommendations arising from the Risk Assessment would be additional to the following.
Before operating the SOLIDSVAC SV20-SP check:
a. The unit and all hoses and fittings are undamaged and in good working order.
b. All covers are fitted and closed.
c. Clean compressed air at a minimum working pressure of 550 kPa (80 psi) at 50 cfm is available.
d. An 18 mm (3/4”) air hose is available.
e. The discharge area has suitable warnings to protect personnel are in place.
f. The correct PPE is available and worn for operating compressed air equipment.
NOTE: The Solidsvac Pump requires NO lubrication
1. Set the Solidsvac Pump up in a safe, level location near the material to be pumped.
2. Attach both suction and discharge hoses along with any accessories (Suction Wand, Drop Box, Delivery Carousel) as required
and ensure safety clips are in place.
*Always position hoses out of walkways where possible
3. Ensure the main air valve is in the off position and attach the 18 mm (3/4”) air hose to the Solidsvac Pump and fit appropriate
safety clips.
4. The pump is now ready for use.

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page 6
8. Maintenance
In use, the Solidsvac SV20-SP requires no maintenance. However
the following procedures are recommended in the event of any
loss of vacuum when operating in either in-line or ETA (Exhaust to
Atmosphere) mode.
Prior to commencing each pumping operation:
1. Check that all fittings and connections are serviceable
2. Regular visual inspection of the units polyurethane check
discs are recommended.
Regular visual inspection of the Polyurethane Check Discs are
recommended.
3. A small in-line filter (right) prevents foreign objects
entering the venturi nozzle via the air supply line, Solidsvac
Pumps recommend periodic inspection and cleaning as
required, replacement filters and seals are available from
your Solidsvac Pumps supplier.
7. Operation
Turn the air supply valve on at the source followed by the valve on the pump. The pump will now commence operation.
Operation is automatic and the pump can be left running unattended indefinitely.
NOTE: The Solidsvac Pump certified lifting point should be used as the units Earthing Point if required.
Solidsvac Pumps recommend checking the pump out-line to ensure it remains correctly anchored at the exit.
NOTE: Dry operation will not damage the pump.
a. When pumping is complete, isolate the air at the pump and then the source.
b. To release pressure from the air supply line turn on the pump air valve. (The pump will cycle till there is insufficient air to
operate.)
c. Select pump air valve to off.
Prior to commencing any work on the unit, the air supply valve MUST be isolated and
the control system tested dead.
SAFETY FIRST

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page 7
9. Adjusting the LOAD and DISCHARGE cycles
Adjusting the Load and Discharge cycles may be required depending on material being transferred and the distances involved etc.
Turning the upper flow restrictor to negative will decrease the loading time, similarly rotating it to positive will increase the load time.
The Pressure Relief Valve can be manually operated via the lever as indicated below.
Caution: It is recommended that only a quarter turn adjustment is made at a time.
REPORT ANY DEFECTS
IMMEDIATELY
SAFETY
FIRST
Isolate Air Supply
Valve and have Air
Supply Valve OFF
before commencing
any work
on the unit
Cycle Control Timers
Pressure Relief Valve

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page 8
10. Main Components
EXHAUST
SUCTION
DISCHARGE
AIR SUPPLY

201 First Avenue - Bribie Island - QLD 4507 - Australia
[phone] | [email protected]
www.solidsvac.com
Model Number
Serial Number
Date of Manufacture
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