SOMMY TC-*-M1 User manual

Features:
KKTCC02A-A/0-20151231
TC Series
23
Intellegient Temperature Controller
User Manual
Various of TC/RTD signal type are supported
⊙
⊙
⊙
⊙
Using fuzzy PID control algorithm and auto-tuning
without overshoot impulse
Different control modes for selection, kindly refer to
OT parameter for details
Switch RUN/STOP function with one key
The instruction explain instrument settings,
connections,name and etc,please read carefully
before you use the temperature controller. Please
keep it properly for necessary reference.
Model Illustration
TC 6 R 2 D
4: 48W*48H*100L 6：48W*96H*100L 7：72W*72H*100L
8：96W*48H*100L 9：96W*96H*100L(mm)
D: Version
TC Series Temperature Controller
R: relay output Q: SSR output M: relay and SSR output
K: SCR output (need to be ordered)
1: one alarm 2: 2 alarms Blank: No alarm
Note: If need heating and cooling control mode , also need alarm function , please choose model
with 2 alarms relay output.
Model Control output Alarms
TC-□-M1
TC-□-Q2
TC-□-R1
TC-□-R2
Models Example
relay and SSR output
SSR output
relay output
1
2
1
2
relay output
1.Specifications
AC/DC 100 ～240V（85-265V）
< 6VA
Technical Parameters
Sample rate
2 times/per second
Relay capacity AC 250V /3A Life of rated load>100,000 times
Power supply
Power consumption
Environment 0 ～50℃no condensation，Humidity：＜85%RH，altitude<2000m
Storage enenvironment -10 ～60℃, no condensation
IEC/EN61000-4-2 Contact ±4KV /Air ±8KV perf.Criteria B
IEC/EN61000-4-4 ±2KV perf.Criteria B
IEC/EN61000-4-5 ±2KV perf.Criteria B
IEC/EN61000-4-29 0% ～70% perf.Criteria B
IP65(IEC60529)
SSR output DC 24V pulse voltage，load<30mA
Insulation impedance Input, output, power VS meter cover ＞20MΩ
ESD
Pulse traip
anti-interference
Safety Standard IEC61010-1 Overvoltage category Ⅱ，pollution level 2，
levelⅡ（Enhanced insulation）
Panel Protection level
Power failure memory 10 years，times of writing: 1 million times
Surge immunity
Voltage drop & short
interruption immunity
Dielectric strength
Signal input /output /power 1500VAC，between lower than 60V circuits,
DC500V1min
Shell material The shell and panel frame PC/ABS (Flame Class UL94V-0)
Total weight About 400g
Panel material PET (F150/F200)
2.Isolation diagram
Power supply
Control output Measure input Relay alarm output
1
K
J
E
PT100
-50 ～999
-50 ～400
-200 ～600
0～999
0～850
T
1℃
1℃
1℃
1℃
1℃
0.5%F.S±3digits
0.5%F.S±3digits
0.5%F.S±3digits
0.5%F.S±3digits
0.5%F.S±2℃
＞500kΩ
＞500kΩ
＞500kΩ
＞500kΩ
0.2mA
CU50
CU100
-50 ～150
-50 ～150
1℃
1℃
0.5%F.S±3℃
0.5%F.S±1℃
0.2mA
0.2mA
3.Measured signal specifications：
Input impedance/auxiliary current
Accuracy
Resolution
Range
Symbol
Input type
Operation & menu
1. Factory default menu procedure (pid heating mode)
SET
measure and control mode
LCK=33
PV
SV
PV
SV
PV
SV
PV
SV
SV
PV
PV
SV
PV
SV
（uncommon menu）
PV
SV
PV
SV
PV
SV .
PV
SV
PV
SV
PV
SV
PV
SV
PV
SV
PV
SV
PV
SV .
PV
SV
PV
SV
PV
SV
PV
SV
PV
SV
SV
PV
.
PV
SV
▲
▲
▲ ▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
Press “SET”＞3seconds
Press “SET”＞3s
Press “SET”＞3s
1st alarm value
1st alarm
hystersis
1st alarm mode
Amend
Input signal
control mode
password
OUT1 control cycle
Overshoot limit
Proportional
band
Integral time
Differential time
Control output
mode
auto-tuning
Speed fine-tuing
1st alarm
extended function
Display low limit
software version
Display fuzzy
tracking value
Temperature unit
Digital filter
coefficient
Decimal point
setting
Display high limit
(common menu)
Note: Meter will hide non-related parameters based on selected OT working mode. Please set
OT parameter well when using the meter.
Parameters will keep displaying all the time for all the model and all the setting
Parameters will be hided based on model and menu setting
1
2
3
6
7
Name of universal panel
Menu key/confirm key, to enter or exit modified mode or confirm modified parameters
Increase key/R/S
Display window (red)
Decrease key Decrease key
Setting value/parameters display window,display “STP” =stop control
measured value/parameters code display window
No Symbol Name Function
1
2
Alarm1# indicate light(red)
Alarm2# indicate light(red)
Alarm3# indicate light
3
AT indicate light(green)
Shift/AT key
SET function key
5
4
7
6
out1 indicate light(red)
out2 indicate light(red)
Main control output indicate light, it lights when the output is ON
Cooling output indicate light,it lights when output is ON
1st alarm output indicate light
2nd alarm output indicate light
3rd alarm output indicate light (can be ordered)
Auto-tuning indicate light,it indicates auto-tuning status when lighting on
Display window (green)
*
*
AL1
AL2
AL3
OUT1
OUT2
AT
SET
SV
PV
R/S
▲
▲
AT
▲
Activation/shift key/AT auto-tuning key,long press to enter/exit auto-tuning under measure control mode
Increase key, long press it to shift RUN/STOP mode under measure control mode.
4:(48*48)
6:(96*48)
7:(72*72)
8:(48*96)
9:(96*96)
80:(80*160)
16:(160*80)
48
48
72
96
96
160
80
Model
3:(72*36) 72 36 70.5 6.5 64 32 68 25 33 25
AH(Min) GB C D E F J
48
96
72
48
96
80
160
101
100
100
100
100
102
102
10
6
10
6
10
10
10
91
94
90
94
91
92
92
45.5
45.5
68
91.5
91
154
76.5
25
25
25
25
25
30
30
45.5
91.5
68
45.5
91
76.5
154
45
91
67.5
45
90.5
76
153.5
K (Min)
25
25
25
25
25
30
30
+0.5
H
G
K
J
A
B
C
E
D
F
-0
+0.5
-0
Dimension and installation size
front size side size Hole size
4
1
2
3
6
5
7
OUT1
SV
PV
OUT2 AL1 AL2 AL3 AT
SET R/S
AT
▲
▲
▲

2. Common use menu explanation 3. Uncommon use menu explanation
TC4
TC9
TC7
16
SSR
OUT1
17
-
+
14
SSR
OUT1
13
-
+
TC6
Note:
17
SSR
OUT1
18
-
+
Model with “M”, ssr output terminal
TC8
17
SSR
OUT1
18
-
+
Model with “M”, ssr output terminal
Note:
13
SSR
OUT1
11
-
+
NC
7
6
45
Lock function; 001: SV value can not be modified,
010:menu setting value only can be checked ,cannot modified.
033: If set it as 033 ,it can enter to uncommon menu .
123: reset to factory defalut setting
Control type,0:ON/OFF control; related pararmeter: DB
1:PID heating control , related parameter: P , I , D, OVS, CP, ST, SPD
2:compressor cooling , parameter: DB , PT
3:PID heating & cooling control . related parameters: P, I, D, OVS,DB,
CP, CP1, PC, ST, SPD
0～999 0
8
9
10
11
12
13
14
15
16
17
18
K～CU100
0～3
K
1
0～999 30
0 ～ 999 120
0 ～ 999 30
0 ～ 999 5
0～100 5
1～200 20
4～200 20
1～100 10
Description
1
2
3
4
5
6
7
FL ～FH
0～100
0～12
FL ～FH
0～100
0～6
-199 ～999
10
1
3
5
1
4
0
No. symbol
1st alarm value, note: the minus is dealed as absolute value when it is
as a deviation value .
Set range Factory setting
1st alarm hystersis
1st alarm mode . Note: when 1st alarm is used as OUT2 , should set
as 0. When setting as 0, it close alarm function. When set value ＞6，
should set AD2 as 0. (refer to alarm output logic diagram on page 6)
2nd alarm value,note:the minus is dealed as absolute value when it is as
a deviation value .
2nd alarm hystersis
2nd alarm mode. Note: When AD1＞6, should set this value as 0 to
close the alarm function.(refer to alarm output logic diagram on page 6)
Amend value,display value=actual measured value+ amend value
Optional input measured signal type:refer to input signal parameters
table.Note:it need to change the relevant parameters after changing.
Proportional band,the lower of setting value,the faster of system heating .
Increase proportional band can reduce vibration,but it may increase control
bias.Reduce proportional band reduce control bias, may cause vibration
Integral time the lower of the value,the stronger of integral action,the more
tendency to eliminate and deviation of set value.If integral action is too weak,
it may not eliminate the deviation. Unit: Second
Differential time,reduce effect of differential time to proper value,which prevent
system oscillation.The higher value,the stronger function of differential.Unit:s
Overshoot limit,in the process of PID control,when PV>SV+OVS,it force off
output; The lower value,the lower PID adjusted range,the worse control
stability;please set a proper value according actual state.
On-off control backlash(nagetive backlash on-off control) or cooling control
and compressor cooling control dead zone. please change value according
to decimal position,when you change input sigal type type.
OUT1 heating control cycle, 1:SSR control output,
4-200: relay control output. (Unit:second)
OUT2 control cycle,cooling relay output cycle.Unit:second
OUT2 cooling proportionality coefficient,the higher of value,the stronger of
cooling
19
20
21
22
0～1
0～1
0
0
N
999
-50
0
10
℃
0～999 180
0～5
0～6
0
0～5
0～1
0
23
24
25
26
27
28
29
30
31
0.0~2.0 1.0
V1.0
0~255
℃、℉
AT
▲
Control output : 0: relay output 1: single SSR output
Power on auto-tuning setting. 0: normal control after power on
to exit the auto-tuning.
Control speed fine tuning,optional 0(N)no function,1(slow),2(ss)medium slow,
3（SSS）very slow，4（F）fast，5（FF）medium fast，6（FFF）express
Compressor starting delay ,unit:s
1st alarm extended function
2nd alarm extended function
Measure range low limit, setting value must be less than measure
range high limit
Measure range high limit, setting value must be more than measure
range low limit.
Decimal point setting
filter coefficient ,the higher of value,the stronger of filter function
Temperature unit
PV fuzzy tracking value,it can get stable control display value in some status.
Note:when the alarm setting value is equal with SV setting value after setting
the DTR value,operation of alarm output is subject to actual measured value.
Setting 0 to close the function.
Software version cannot modified
refer to input signal table
refer to input signal table
1: meter enter into pid auto-tuning status after power on. long press
Key function operation
1. Run/stop operation
1）Under the measure mode,press “ ” into monitoring mode;and on the SV window display “STP” . Long Press “ ” to exit.
2）It can modify SV value and shift mode operation even if displaying STP.
3）Under the monitoring mode, main control output will stop
2. PID Parameter confirmation and auto-tuning operation:
1）Factory default PID may not be suitable to usage occasion;please use auto-tuning function to get suitable PID setting.
2）The meter will make control output after power on a short period. User can set the meter to monitor mode to make sure
auto-tuning effect, or switch off the power of control output load at temporary . No matter how to operate, it should guarantee
the set value is larger than the present measured value, it is better if much larger.
3）In order to avoid the effect of alarm output,please set the proper alarm value,or remove the alarm effect.
4）Set proper SV value .
5）Set OT as 1 (PID control).
6）Under the condition of PV value at normal room temperature, exit the monitoring mode or switch on load power,and
long press “ ” to enter auto-tuning mode, and AT indication light will flashing.
7）Auto-tuning need a period, to ensure the auto-tuning result,please don`t modify parameters or power-off during auto tuning.
8）When AT light is off , it will exit the auto-tuning. PID will update automatcially, and can get good control result.
9）During auto-tuning, long press “ ” key, measure beyond the range,display abnormally, shift to “STP” status,power-off
ect will stop the auto-tuning.
10）Experienced users can set a proper PID parameter according to their experience.
3. PID & Cooling control operation (suitable for injection molding machine , extruding machine ect)
1) Please set OT parameter as 3
2）PID control act on main control output OUT1；Cooling control act on OUT2.
3）AL1 alarm relay will be used as OUT2 control output.
4）Please set the cooling start offset DB to a value bigger than 5,to ensure the cooling would not affect the PID control impact.
5）Please set cooling control cycle CP1 to a proper value,and modify the cooling proportional coefficient to a a proper value.
6）When PV value > SV+DB value,the cooling control start to effect;the bigger value of PV,the longer output time of OUT2
R/S
▲
R/S
▲
AT
▲
AT
▲
Wire Connection
Model with “M”, ssr output terminal
Model with “M”, ssr output terminal
Model with “M”, ssr output terminal
Note:
Note:
Note:
Display
LLLL/HHHH
Methods
Check whether the input disconnection, check the FH and FL value, Check working
environment temperature , Check whether input signal is selected correctly.
Simple TroubleShooting Method
（1）Alarm parameters and output logic diagram:
Symbol description：“☆” means alarm hystersis ， “▲” means alarm value，“ ” means SV value
△
No. Type
High limit absolute value alarm1
2
3
4
5
6
※High limit deviation value alarm
※Low limit deviation value alarm
※High/low limit deviation value alarm
※High/low limit interval value alarm
Low limit absolute value alarm
Alarm output（AL1、AL2 is independent of each other）
Image：the hatched section means the alarm action
SV+AL
SV+AL
SV-AL
SV
SV
SV-AL SV
SV+AL
SV-AL
AL
AL
☆
☆
☆
☆
☆☆
▲
▲
▲
☆
▲
▲
▲
☆
▲
▲
△
△
△
△
△
△
※When the alarm value with deviation alarm set to a negative number,it will deal with it as an absolute value.
7
8
9
10
11
12
High/low limit absolute value alarm
※High/low limit deviation value alarm
High/low absolute value alarm
※High/low limit deviation alarm
※Alarm between high limit absolute
value and low limit deviation value .
※Alarm between high limit deviation
value and low limit absolute value.
The following two group of alarm parameters(AL1、AL2) used in
combination,AL1 alarm output , AD2 must set to 0
SV
SV
SV
SV
SV
SV
SV-AL1
SV-AL1
SV-AL1
SV+AL2
SV+AL2
SV+AL2
AL2
AL2
AL2
AL1
AL1
AL1
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
☆
▲
△
△
△
△
△
△
No. Type
（2）Alarm extension function table
0
1
2
5
3
4
AE1/AE2 value Alarm handling mode when show HHHH/LLLL
Forced alarm output
Forced alarm close
Forced alarm output
Forced alarm close
Remark
The state when alarm keep HHH/LLL in previous time
The state when alarm keep HHH/LLL in previous time
Power on alarm, alarm does not inhibit
(As long as meet the requirement
of alarm , make alarm output)
Power on alarm , alarm inhibits.
(Before PV value reach the set value at the
first time ,the alarm does not output)
Alarm function logic diagram