Sony EVI-D100 (NTSC) User manual

COLOR VIDEO CAMERA
EVI-D100
EVI-D100C
EVI-D100CP
EVI-D100P
SERVICE MANUAL
1st Edition (Revised 2)

EVI-D100/EVI-D100P
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

EVI-D100/EVI-D100P
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandépar le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning måkun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
For the customers in the Netherlands
Voor de klanten in Nederland
Dit apparaat bevat een MnO2-Li batterij voor memory
back-up.
Raadpleeg uw leverancier over de verwijdering van de
batterij op het moment dat u het apparaat bij einde
levensduur afdankt.
Gooi de batterij niet weg. maar lever hem in als KCA.
Bij dit produkt zijn batterijen geleverd.
Wanneer deze leeg zijn, moet u ze niet
weggooien maar inleveren als KCA.
1 (P)

1
EVI-D100/EVI-D100P
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 5
Related manuals......................................................................................................... 5
Trademarks ................................................................................................................ 5
1. Service Overview
1-1. Board Location............................................................................................1-1
1-2. Removal and Installation of Cabinet...........................................................1-1
1-2-1. Pan Cabinet (Side)......................................................................1-1
1-2-2. Pan Cabinet (Front) ....................................................................1-2
1-2-3. Pan Cabinet (Rear) .....................................................................1-2
1-2-4. Camera Cabinet (Upper/Lower).................................................1-3
1-2-5. Camera Cabinet (Front)..............................................................1-3
1-2-6. Cabinet Base (Front) ..................................................................1-4
1-2-7. Cabinet Base (Rear) ...................................................................1-4
1-3. Camera Block..............................................................................................1-5
1-4. Replacement of Board.................................................................................1-6
1-4-1. DD-161 (DD-161P) Board .........................................................1-6
1-4-2. MDR-17 Board...........................................................................1-6
1-4-3. VC-266 (VC-266P) Board .........................................................1-7
1-4-4. MC-134 Board ...........................................................................1-7
1-4-5. CD-336 Board ............................................................................1-8
1-4-6. Lens/Zoom Lens.........................................................................1-8
1-4-7. Rear Board Assembly ................................................................1-9
1-4-8. MDR-16/SE-616 Boards ..........................................................1-10
1-5. Flexible Flat Cable ....................................................................................1-11
1-6. Judge for No Video Picture Output...........................................................1-13
2. Adjustments
2-1. Preparation ..................................................................................................2-1
2-1-1. List of Service Tools ..................................................................2-1
2-1-2. Connection for Adjustment ........................................................2-3
2-1-3. Control Software Adjustment ....................................................2-4
2-1-4. Precaution...................................................................................2-5
2-1-5. Adjusting Remote Commander..................................................2-6
2-1-6. Data Processing ..........................................................................2-7
2-2. Initialization of D, E, F, Page Data .............................................................2-8
2-3. Camera Adjustments .................................................................................2-16

2EVI-D100/EVI-D100P
2-4. Pan-tilt Adjustment ...................................................................................2-27
2-4-1. Preparation ...............................................................................2-27
2-4-2. Adjusting Method.....................................................................2-28
2-4-3. Operation Test ..........................................................................2-33
2-4-4. Processing after Completing Adjustments ...............................2-36
2-5. Confirmation of Product Date ...................................................................2-36
2-5-1. Preparation ...............................................................................2-36
2-5-2. Confirmation of Product Date ..................................................2-36
3. Circuit Operation Functions
3-1. IF-834 Board ...............................................................................................3-1
3-1-1. Connector Block.........................................................................3-1
3-1-2. Battery Block .............................................................................3-1
3-2. MDR-16 Board............................................................................................3-1
3-2-1. Outline of Microcomputer Operation.........................................3-1
3-2-2. Power Block ...............................................................................3-1
3-2-3. Pan Motor Control Circuit .........................................................3-2
3-2-4. MR Amplification Circuit ..........................................................3-2
3-2-5. Pan Position Detection Circuit ...................................................3-2
3-2-6. Remote Control Reception Circuit .............................................3-2
3-2-7. RS-232C Communication Driver...............................................3-2
3-2-8. Camera Block Communication ..................................................3-2
3-2-9. Backup Circuit ...........................................................................3-3
3-3. MDR-17 Board............................................................................................3-3
3-3-1. Tilt Motor Control Circuit..........................................................3-3
3-3-2. MR Amplification Circuit ..........................................................3-3
3-3-3. Tilt Position Detection Circuit ...................................................3-3
3-4. SE-616 Board ..............................................................................................3-3
3-4-1. Pan Position Detection Circuit ...................................................3-3
3-5. SW-1074 Board...........................................................................................3-3
3-5-1. Switch Block ..............................................................................3-3
4. Semiconductor Pin Assignments
5. Spare Parts
5-1. Notes on Repair Parts..................................................................................5-1
5-2. Exploded Views ..........................................................................................5-2
5-3. Electrical Parts List .....................................................................................5-8
5-4. Packing Materials & Supplied Accessories ..............................................5-16

3
EVI-D100/EVI-D100P
6. Diagrams
6-1. Board Location............................................................................................6-1
6-2. Block Diagrams...........................................................................................6-2
CD-336 ....................................................................................................6-2
VC-266/VC-266P .....................................................................................6-2
DD-161/DD-161P .....................................................................................6-4
MC-134 ....................................................................................................6-6
IF-834 ....................................................................................................6-8
MDR-16 ..................................................................................................6-10
MDR-17 ..................................................................................................6-13
6-3. Schematic Diagrams..................................................................................6-14
Frame ..................................................................................................6-15
CD-336 ..................................................................................................6-17
DD-161/DD-161P ...................................................................................6-18
IF-834 ..................................................................................................6-20
MC-134 ..................................................................................................6-21
MDR-16 ..................................................................................................6-26
MDR-17 ..................................................................................................6-28
SE-616 ..................................................................................................6-29
SW-1074 .................................................................................................6-29
VC-266/VC-266P ...................................................................................6-30
6-4. Board Layouts ...........................................................................................6-33
CD-336 ..................................................................................................6-33
DD-161/DD-161P ...................................................................................6-33
IF-834 ..................................................................................................6-34
MC-134 ..................................................................................................6-35
MDR-16 ..................................................................................................6-36
MDR-17 ..................................................................................................6-37
SE-616 ..................................................................................................6-38
SW-1074 .................................................................................................6-38
VC-266/VC-266P ...................................................................................6-39
VECTORSCOPE SCALE
VECTORSCOPE SCALE ......................................................................6-39

5
EVI-D100/EVI-D100P
Manual Structure
Purpose of this manual This manual is the Service Manual of the Color Video Camera EVI-D100/D100C/
D100CP/D100P.
This manual contains the adjustments, circuit functions, semiconductor pin
assignments, spare parts and diagrams.
Related manuals In addition to this Service Manual the following manual is provided.
..
..
.Operating Instructions
This manual describes the information required for the actual management and
operation of this unit.
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
Part number: 9-968-546-06
Trademarks Trademarks and registered trademarks used in this manual are as follows.
.MS-DOS and Windows are registered trademarks of Microsoft Corporation.

1-1
EVI-D100/EVI-D100P
Section 1
Service Overview
SW-1074 board
IF-834 board
SE-616 board
MDR-16 board MDR-17 board
DD-161 board
(DD-161P)
CD-336 board
VC-266 board
(VC-266P)
MC-134 board
1-1. Board Location
AA
B
Pan cabinet (side)
1-2. Removal and Installation of Cabinet
1-2-1. Pan Cabinet (Side)
1. Hook your finger on the bottom of the pan cabinet
(side), then remove the pan cabinet (side) in the
direction indicated by the arrow B while opening it in
the direction indicated by the arrow A.
2. Attach the pan cabinet (side) in the reverse order of
step 1.

1-2 EVI-D100/EVI-D100P
A
A
A
B
Pan cabinet (front)
Hooks
Groove
Hook
Hooks
Portion C
1-2-2. Pan Cabinet (Front)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the five hooks while pressing the portion
indicated by the arrow A of the pan cabinet (front)
with your finger, then remove the pan cabinet (front)
in the direction indicated by the arrow B.
3. Attach the pan cabinet (front) in the reverse order of
steps 1 and 2.
m
.When attaching, make sure to firmly attach the portion C
to the groove (inside) of the pan cabinet (front).
.When attaching, be careful not to pinch the flexible flat
cable.
B
A
A
2x4
2x4
Pan cabinet (rear)
Portion C
Groove
1-2-3. Pan Cabinet (Rear)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the two screws, then remove the pan cabinet
(rear) in the direction indicated by the arrow B while
opening it in the direction indicated by the arrow A.
4. Attach the pan cabinet (rear) in the reverse order of
steps 1 to 3.
n
When attaching the pan cabinet (rear), make sure to firmly
attach the portion C to the groove (inside) of the pan
cabinet.

1-3
EVI-D100/EVI-D100P
M 2
Camera cabinet (upper)
Projections
Groove
Projections
Projections
Camera cabinet (lower)
Camera cabinet (front)
1-2-4. Camera Cabinet (Upper/Lower)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove one screw, then remove the camera cabinet
(the upper first, then the lower) in the direction
indicated by the arrow.
5. Attach the camera cabinet (upper/lower) in the reverse
order of steps 1 to 4.
n
When attaching, make sure to firmly insert the six
projections of the camera cabinet (upper/lower) into the
groove of the camera cabinet (front).
A
B
M 2
M 2
Camera cabinet
(front)
1-2-5. Camera Cabinet (Front)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the two screws fixing the camera cabinet
(front), then remove the camera cabinet (front) in the
direction indicated by the arrow A.
6. Attach the camera cabinet (front) in the reverse order
of steps 1 to 5.
n
When attaching, tighten the two screws while pushing the
camera cabinet (front) as far as it will go in the direction
indicated by the arrow B.

1-4 EVI-D100/EVI-D100P
1-2-6. Cabinet Base (Front)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the two screws, then remove the cabinet base
(front).
5. Attach the cabinet base (front) in the reverse order of
steps 1 to 4.
Cabinet base (front)
PM2x3
PM2x3
M 2.6x6 M 2.6x6
A
B
C
Cabinet base (rear)
1-2-7. Cabinet Base (Rear)
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the cabinet base (front). (Refer to Section 1-2-6)
5. Remove the two screws, then raise the rear side of the
cabinet base (rear) in the direction indicated by the
arrow A and remove it in the direction indicated by the
arrow C while turning it in the direction indicated by
the arrow B.
6. Attach the cabinet base (rear) in the reverse order of
steps 1 to 5.

1-5
EVI-D100/EVI-D100P
A
B
Hexagonal-
head
screws
(2x3)
DD-161 board
DC motor
Flexible flat cable
Coupling
Camera
block
Flexible flat cable Holder
Torque driver
Hexagonal
bit
Bracket (L)
Shaft boss
Lock
Shaft boss
2.6x4
2x4
1-3. Camera Block
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Disconnect one flexible flat cable from the connector
on the DD-161 board, then remove the holder.
7. Remove the two screws (2x4), then remove the
bracket (L).
8. Remove the lock portion of the shaft boss from the
direction indicated by the arrow A using a tool such as
a slotted screwdriver, then turn the lock portion in the
direction indicated by the arrow B.
9. Loosen the two hexagonal-head screws (2x3) in the
coupling of the DC motor shaft.
10. Disconnect one flexible flat cable and remove the two
screws (2.6x4) from the DC motor, then remove the
DC motor.
11. Remove the shaft boss while holding the camera block
with your hand, then remove the camera block.
12. Attach the camera block in the reverse order of steps 1
to 11.
n
When attaching the camera block to the DC motor shaft,
tighten the two hexagonal-head screws (2x3) in the
coupling using a torque driver while pushing the camera
block to the DC motor side.
Used tool : Torque driver (J-6325-400-A)
: Hexagonal bit (J-6323-440-A)
Tightening torque: 0.2±0.02 N.m {2±0.2 kgf.cm}

1-6 EVI-D100/EVI-D100P
Flexible flat cable
Flexible flat cable
Holder
MDR-17 board
2x3
Connectors
1-4-2. MDR-17 Board
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Remove the camera block. (Refer to Section 1-3)
7. Remove one screw, then remove the holder and MDR-
17 board.
8. Disconnect the two flexible flat cables from the two
connectors on the MDR-17 board.
9. Attach the MDR-17 board in the reverse order of steps
1 to 8.
M 2
DD-161 board
(DD-161P)
DD-161 board
(DD-161P)
Connectors
Flexible flat cables
1-4. Replacement of Board
1-4-1. DD-161 (DD-161P) Board
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove one screw, then disconnect the two flexible
flat cables from the two connectors on the DD-161
(DD-161P) board.
6. Attach the DD-161 (DD-161P) board in the reverse
order of steps 1 to 5.

1-7
EVI-D100/EVI-D100P
Flexible flat cable
Flexible flat cable
M2
VC-266 (VC-266P)
board
Connectors
1-4-3. VC-266 (VC-266P) Board
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Remove the camera block. (Refer to Section 1-3)
7. Remove the three screws, then remove the VC-266
(VC-266P) board.
8. Disconnect the two flexible flat cables from the two
connectors on the VC-266 (VC-266P) board.
9. Attach the VC-266 (VC-266P) board in the reverse
order of steps 1 to 8.
Flexible flat cables
Flexible flat cable
MC-134 board
Camera block
Connectors
2x4
Portion A
1-4-4. MC-134 Board
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Remove the camera block. (Refer to Section 1-3)
7. Remove one screw, then remove the MC-134 board
from the groove of the camera block (portion A) in the
direction indicated by the arrow.
8. Disconnect the three flexible flat cables from the three
connectors on the MC-134 board.
9. Attach the MC-134 board in the reverse order of steps
1 to 8.

1-8 EVI-D100/EVI-D100P
D
C
Zoom lens
Portion B
Portion A
Lens
PM1.7x4
PM1.7x4
Camera bracket
Hooks
1-4-6. Lens/Zoom Lens
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Remove the camera block. (Refer to Section 1-3)
7. Remove the VC-266 (VC-266P) board. (Refer to
Section 1-4-3)
8. Remove the MC-134 board. (Refer to Section 1-4-4)
9. Remove the CD-336 board. (Refer to Section 1-4-5)
10. Remove the three screws, then remove the zoom lens.
11. Turn the lens in the direction indicated by the arrow C,
then remove it.
12. Attach the lens/zoom lens in the reverse order of steps
1 to 11.
m
1. When attaching the zoom lens, push the portion A of
the zoom lens to the portion B (upper right corner) of
the camera bracket as far as it will go, then tighten it
with the three screws.
2. When attaching the lens, hook the lens on the three
hooks of the camera bracket, then turn the lens in the
direction indicated by the arrow D until it locks.
Flexible flat cable
Flexible flat cable
Optical filter
CCD adaptor
CCD block
Camera block
Seal rubber
Connector
M2
PTP2x5
BTP1.7x6
Camera frame
CD-336 board
To CV-266 board
To MC-134
board
1-4-5. CD-336 Board
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the camera cabinet (upper/lower). (Refer to
Section 1-2-4)
5. Remove the camera cabinet (front). (Refer to Section
1-2-5)
6. Remove the camera block. (Refer to Section 1-3)
7. Remove one screw (M2) and one screw (PTP 2x5),
then remove the camera frame from the camera block.
8. Disconnect one flexible flat cable from the connector
on the CD-336 board.
9. Remove the two screws (BTP 1.7x6), then remove the
CD-336 board.
10. Remove the CCD adaptor/optical filter/seal rubber
from the CCD block.
11. Remove the solder from the CD-336 board and remove
the CCD block.
12. Attach the CD-336 board in the reverse order of steps
1 to 11.

1-9
EVI-D100/EVI-D100P
Rear board assembly
Flexible flat cables
IF-834 board
Base plate
Connectors
M 2.6x4
M 2
1-4-7. Rear Board Assembly
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the cabinet base (front). (Refer to Section 1-2-6)
5. Remove the cabinet base (rear). (Refer to Section 1-2-7)
6. Remove the three screws (M2.6x4), then remove the
base plate.
7. Remove the two screws (M2), then remove the rear
board assembly.
8. Disconnect the two flexible flat cables from the two
connectors on the IF-834 board.
IF-834 board
Harness SW-1074 board
CN chassis
Connector
Button
Connector
M 2
2x4
9. Remove one screw (M2), then remove the SW-1074
board and two buttons from the CN chassis.
10. Disconnect one harness from the connector on the SW-
1074 board and IF-834 board.
11. Remove the two screws (2x4), then remove the IF-834
board from the CN chassis.
12. Attach the rear board assembly in the reverse order of
steps 1 to 11.

1-10 EVI-D100/EVI-D100P
Harness
SE-616 board
M 2x3
Connector
10. Remove the two screws and disconnect one harness
from the connector on the SE-616 board, then remove
the SE-616 board.
11. Attach the MDR-16/SE-616 boards in the reverse
order of steps 1 to 10.
Base chassis
Flexible flat cables
Harness
MDR-16 board
2.6x4
2.6x4
2x4
Connectors
Connectors
1-4-8. MDR-16/SE-616 Boards
1. Remove the pan cabinet (side). (Refer to Section 1-2-1)
2. Remove the pan cabinet (front). (Refer to Section 1-2-2)
3. Remove the pan cabinet (rear). (Refer to Section 1-2-3)
4. Remove the cabinet base (front). (Refer to Section 1-2-6)
5. Remove the cabinet base (rear). (Refer to Section 1-2-7)
6. Remove the rear board assembly. (Refer to Section 1-
4-7)
7. Remove the four screws (2.6x4), then remove the base
chassis.
8. Remove the three screws (2x4), then remove the
MDR-16 board.
9. Disconnect one harness and five flexible flat cables
from the six connectors on the MDR-16 board.