Sony HVR-Z1J User manual

SERVICE MANUAL
DIGITAL VIDEO CAMERA RECORDER
• INSTRUCTION MANUAL is shown at the end of this document.
• Reference number search on printed wiring boards is available.
• TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
ADJUSTMENT
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS ADJUSTMENT
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver 1.0 2005. 01
How to use
Acrobat Reader
How to use
Acrobat Reader
Sony EMCS Co.
2005A1600-1
©2005.01
Published by DI Technical Support Section
9-876-853-11
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
HVR-Z1J/Z1U/Z1N/
Z1E/Z1P/Z1C
RMT-841
HVR-Z1U
US Model
Canadian Model
HVR-Z1E
AEP Model
HVR-Z1C
Chinese Model
HVR-Z1N/Z1P
E Model
HVR-Z1J
Japanese Model
Z (Z311) MECHANISM

NOTE
NOTE
5. REPAIR PARTS LIST (1/2)
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
TO (2/2)
TO (2/2)
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
Link
Link
OVERALL SECTION
OVERALL SECTION
CABINET (R) SECTION-1
CABINET (R) SECTION-1 CABINET (R) SECTION-2 CABINET (R) SECTION-2
CABINET (L) SECTION
CABINET (L) SECTION
HANDLE SECTION-1
HANDLE SECTION-1 HANDLE SECTION-2 HANDLE SECTION-2
LCD SECTION
LCD SECTION EVF SECTION EVF SECTION
CENTER SECTION
CENTER SECTION
MAIN BOARD(VA, VC,
DA, DB) SECTION
MAIN BOARD(VA, VC,
DA, DB) SECTION
EXPLODED VIEWS
EXPLODED VIEWS
LENS SECTION
LENS SECTION TERMINAL CABINET
SECTION
TERMINAL CABINET
SECTION
BATTERY SECTION
AND DV SECTION
BATTERY SECTION
AND DV SECTION
B
DEFC
GH
A
J
I
MECHANISM DECK
OVERALL (Z311)
MECHANISM DECK
OVERALL (Z311) LS CHASSIS
BLOCK ASSEMLY
LS CHASSIS
BLOCK ASSEMLY
MECHANICAL CHASSIS
BLOCK ASSEMBLY
MECHANICAL CHASSIS
BLOCK ASSEMBLY

NOTE
NOTE
5. REPAIR PARTS LIST (2/2)
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
TO (1/2)
TO (1/2)
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
Link
Link
FP-980 FLEXIBLE BOARD
FP-981 FLEXIBLE BOARD
IF-122 BOARD
SE-150 BOARD
SW-433 BOARD
VA-119 BOARD
CK-143 BOARD FP-978 FLEXIBLE BOARD
FK-090 BOARD
FP-959 FLEXIBLE BOARD
JK-275 BOARD CD-522 BOARD
FP-964 FLEXIBLE BOARD
LB-106 BOARD DA-033 BOARD
FP-967 FLEXIBLE BOARD
MA-431 BOARD DB-018 BOARD
FP-971 FLEXIBLE BOARD
MK-017 BOARD VC-367 BOARD
FP-975 FLEXIBLE BOARD
MR-048 BOARD
FP-976 FLEXIBLE BOARD
PD-222 BOARD
FP-977 FLEXIBLE BOARD
FP-980 FLEXIBLE BOARD
FP-981 FLEXIBLE BOARD
IF-122 BOARD
SE-150 BOARD
SW-433 BOARD
VA-119 BOARD
CK-143 BOARD FP-978 FLEXIBLE BOARD
FK-090 BOARD
FP-959 FLEXIBLE BOARD
JK-275 BOARD CD-522 BOARD
FP-964 FLEXIBLE BOARD
LB-106 BOARD DA-033 BOARD
FP-967 FLEXIBLE BOARD
MA-431 BOARD DB-018 BOARD
FP-971 FLEXIBLE BOARD
MK-017 BOARD VC-367 BOARD
FP-975 FLEXIBLE BOARD
MR-048 BOARD
FP-976 FLEXIBLE BOARD
PD-222 BOARD
FP-977 FLEXIBLE BOARD
BI
C
I
C
I
C
H
E
G
J
IH
D
FG
G
DG
I
BG
G
A
G
E
ELECTRICAL PARTS LIST
ELECTRICAL PARTS LIST
ACCESSORIES
ACCESSORIES

5-1
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
(ENGLISH) (ENGLISH)
(ENGLISH/FRENCH)
(JAPANESE)
(JAPANESE)
0 0
(JAPANESE)
The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
NOTE:
When indicating parts by reference number,
please include the board name.
• -XX, -X mean standardized parts, so they may have some differences
from the original one.
•
Items marked “*” are not stocked since they are seldom required for routine
service. Some delay should be anticipated when ordering these items.
• The mechanical parts with no reference number in the exploded views
are not supplied.
•
Due to standardization, replacements in the parts list may be different from
the parts specified in the diagrams or the components used on the set.
• CAPACITORS:
uF: µF
• COILS
uH: µH
• RESISTORS
All resistors are in ohms.
METAL: metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F: nonflammable
• SEMICONDUCTORS
In each case, u: µ, for example:
uA...: µA... , uPA... , µPA... ,
uPB... , µPB... , uPC... , µPC... ,
uPD..., µPD...

5-3
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-1. OVERALL SECTION
Ref. No. Part No. Description Ref. No. Part No. Description
ns : not supplied
1 3-080-203-31 SREW (M2), LOCK ACE, P2
2 3-080-203-51 SREW (M2), LOCK ACE, P2
3 2-178-563-11 CABINET (FRONT), HANDLE
4 X-2023-935-1 CABINET (REAR) ASSY (D), HANDL
5 A-1097-501-A MR-048 BOARD, COMPLETE
6 3-059-718-01 SCREW (M1.4X1.5)
7 X-2023-308-1 CHASSIS (MD) ASSY
8 2-179-097-11 LID, CPC
9 2-186-430-01 HOOD
10 3-061-062-11 BOLT (M2.6)
11 3-080-202-21 SCREW (M2), LOCK ACE, P2
12 3-081-221-01 LABEL (Z), LS
13 3-963-933-01 EMBLEM, CCD
14 2-349-043-01 LABEL, TEMP. RECYCLE DATE (Z1J)
15 2-549-592-01 COVER (DCIN)
16 2-546-754-01 GASKET (CS)
5-1. EXPLODED VIEWS
C
A
B
C
B
A
ns
ns
ns
11
11
1
1
2
15
1
1
16
1
8
10
3
12
7
6
5
1
10
2
1
1
1
4
MR-048
Cabinet (R) section-1
(See page 5-4)
Cabinet (L) section
(See page 5-6) Handle section-1
(See page 5-7)
Center section
(See page 5-11)
Mechanism dec
k
(See page 5-16)
9
13
14
6

5-4
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-2. CABINET (R) SECTION-1
Ref. No. Part No. Description Ref. No. Part No. Description
ns : not supplied
51 3-080-206-21 SCREW, TAPPING, P2
52 X-2023-946-1 PANEL (D) ASSY, CAMERA CONTROL
53 A-1081-906-A MK-017 BOARD, COMPLETE
54 X-2048-559-2 BRACKET (KURUPON) ASSY
55 3-080-203-31 SREW (M2), LOCK ACE, P2
56 2-179-168-11 LID, MD
57 3-080-202-21 SCREW (M2), LOCK ACE, P2
58 X-2023-895-1 KNOB (D) ASSY, EJECT
59 X-2023-894-1 LID (D) ASSY, CASSETTE
60 1-864-137-21 FP-961 FLEXIBLE BOARD
61 A-1073-864-A CK-143 BOARD, COMPLETE
62 1-864-142-21 FP-966 FLEXIBLE BOARD
63 2-179-113-01 SHEET METAL (AUTOLOCK), GROUND
64 1-864-139-21 FP-963 FLEXIBLE BOARD
65 1-479-239-11 SWITCH BLOCK, CONTROL (VV91010)
66 1-864-141-21 FP-965 FLEXIBLE BOARD
67 X-2023-383-1 FRAME ASSY, CS
68 1-478-964-11 ENCODER (ROTARY)
69 2-349-540-01 CUSHION (EJECT)
51
51
52
53
54 51
56
55
55
65
58
57
69
57
68
67
51
51
57
57 62
63
59
57
66
57
64
57
60
61
57
ns
ns
ns
Cabinet (R) section-2
(See page 5-5)
MK-017

5-5
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-3. CABINET (R) SECTION-2
Ref. No. Part No. Description Ref. No. Part No. Description
ns : not supplied
101 1-864-138-21 FP-962 FLEXIBLE BOARD
102 2-179-125-11 BUTTON (BACK LIGHT), 3 GANGS
103 2-179-137-01 HOLDER (2), IRIS KNOB
104 2-179-160-01 CUSHION (CASSETTE LID)
105 2-179-124-21 ESCUTCHEON (GAIN)
106 2-179-123-01 CABINET (R (STEM LOWER))
107 X-2023-893-1 PLATE (HDV) (D) ASSY
108 2-179-126-11 BUTTON (USER), 3 GANGS
109 X-2024-876-11 KNOB ASSY, IRIS
110 2-179-132-01 BRACKET (HDV)
111 3-078-890-01 SCREW, TAPPING
112 3-080-202-21 SCREW (M2), LOCK ACE, P2
113 X-2023-892-1 KNOB (D) ASSY, F
114 2-179-164-01 SPRING (F), TORSION
115 2-179-112-01 BRACKET (IRIS)
116 2-179-122-01 CABINET (R (STEM UPPER))
117 2-179-130-11 BUTTON, TRNS
118 2-179-133-01 BRACKET (ST)
119 X-2023-891-1 CABINET (R D) SUB ASSY
120 2-189-574-01 COVER (VOL) (D), SWITCH
121 3-078-889-11 SCREW (M1.7)
122 2-178-805-01 FOOT, RUBBER
123 X-2023-890-1 CABINET (R) (D) ASSY
124 2-179-131-01 LIGHT (TRANS), GUIDE
125 2-055-995-01 SPACER (40), B (TO) (B)
121
115
112
112
114
104
113
111
125
112
122
120
103
106
102
105
101
112
119
123
112
111
112
118
117
124
ns
109
107
116
110
108

5-6
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-4. CABINET (L) SECTION
Ref. No. Part No. Description Ref. No. Part No. Description
151 2-178-804-01 BELT, GRIP
152 2-159-436-01 COVER, JACK
153 1-478-912-21 SWITCH BLOCK, CONTROL (CF5610)
154 X-2023-939-1 CABINET (L) ASSY (D)
155 2-178-805-01 FOOT, RUBBER
156 3-080-205-21 SCREW, TAPPING, P2
157 1-478-876-31 SWITCH BLOCK, CONTROL (PS5610)
158 2-159-435-01 HOLDER, GRIP BELT
159 2-159-437-01 SHEET METAL, GRIP BELT
ns : not supplied
155
153 154
158
159
157
156
156
156
156
156
156
152
151
ns
ns
ns
ns

5-7
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-5. HANDLE SECTION-1
ns : not supplied
201 3-080-203-31 SREW (M2), LOCK ACE, P2
202 2-178-564-01 COVER, BUTTON
203 1-829-703-11 CABLE, FLEXIBLE FLAT (FDM-009)
204 3-080-202-21 SCREW (M2), LOCK ACE, P2
205 A-1073-871-A IF-122 BOARD, COMPLETE
206 2-178-550-01 HOLDER, SPEAKER
207 X-2023-281-1 RETAINER ASSY, SPEAKER
208 A-1073-865-A FK-090 BOARD, COMPLETE
209 X-2023-936-1 CABINET ASSY (D), HANDLE PANEL
210 X-2023-934-1 CABINET (UPPER) ASSY (D), HAND
211 1-478-955-11 SWITCH BLOCK, CONTROL (ZS-5610)
212 2-179-995-01 BRACKET (REAR, PWB) CHASSIS
213 A-1073-876-A FP-980 FLEXIBLE BOARD
214 3-080-206-21 SCREW, TAPPING, P2
215 2-178-400-01 BRACKET, IF
216 3-061-516-01 SHEET, RF FLEXIBLE
217 3-060-795-01 TAPE, HARNESS FIXED
218 3-719-159-11 SCREW (M3), (+ BW)
219 3-654-058-02 SPACER 3X3
220 3-608-303-01 RUBBER
221 X-2023-933-1 HOLDER ASSY, MICROPHONE
222 2-547-787-01 SHEET (BB)
SP901 1-825-968-11 LOUDSPEAKER (1.8CM)
Ref. No. Part No. Description Ref. No. Part No. Description
F
D
D
EVF section
(See page 5-10)
Handle section-2
(See page 5-8)
215
222
205 204
203
208 207
214
202
214
217
204
210
211
216
209
206
201
201
204
204 204
212
204
213
FK-090
IF-122
SP901
214
204
ns
ns
A
C
C
FA
218
221
219
220

5-8
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C
5-1-6. HANDLE SECTION-2
Ref. No. Part No. Description Ref. No. Part No. Description
251 3-080-206-21 SCREW, TAPPING, P2
252 X-2023-937-1 MASK ASSY (D), MICROPHONE
253 A-1073-872-A MA-431 BOARD, COMPLETE
254 3-080-203-31 SREW (M2), LOCK ACE, P2
255 A-1073-875-A FP-967 FLEXIBLE BOARD
256 2-179-409-01 GUIDE, HARNESS
257 7-627-556-37 SCREW, PRECISION +P2.6X4 TYPE 1
258 2-179-396-11 COVER (LOWER), HINGE
259 X-2023-998-1 HANDLE ASSY (D)
260 2-178-567-01 WASHER, ACCESSORY FITTING
261 2-178-568-01 COVER, ACCESSORY FITTING WASHER
262 2-549-852-01 SHEET (FP967), PROTECTION
263 3-061-062-11 BOLT (M2.6)
264 2-189-578-01 CUSHION (D), PANEL
*265 3-678-684-00 HOLDER, CABLE
266 2-348-510-01 SPACER (HANDLE REAR)
267 2-514-960-01 CLAMP, HARNESS
MIC901 1-542-606-11 MICROPHONE UNIT
ns : not supplied
LCD section
(See page 5-9
)
256
261
257
262
255
258
259
266
MIC901
ns
252 251
251
253
251
251
MA-431
254
254
254
263
265
254
264
254
260
ns
ns
267