Sony Hvr-z1j User manual

SERVICE MANUAL

DIGITAL VIDEO CAMERA RECORDER

• INSTRUCTION MANUAL is shown at the end of this document.

• Reference number search on printed wiring boards is available.

• TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

Link

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

ADJUSTMENT

SERVICE NOTE

DISASSEMBLY

BLOCK DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS ADJUSTMENT

PRINTED WIRING BOARDS

REPAIR PARTS LIST

SPECIFICATIONS

Link

Revision History

Ver. 1.9 2008.09

How to use

Acrobat Reader

How to use

Acrobat Reader

Sony EMCS Co.

2008I0800-1

Published by Kohda TEC

9-876-853-12

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

HVR-Z1J/Z1U/Z1N/

Z1E/Z1P/Z1C

RMT-841

HVR-Z1U

US Model

Canadian Model

HVR-Z1E

AEP Model

HVR-Z1C

Chinese Model

HVR-Z1N/Z1P

E Model

HVR-Z1J

Japanese Model

Z (Z311) MECHANISM

Revised-1

Replace the previously issued

SERVICE MANUAL 9-876-853-11

with this Manual.

— 2 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

SPECIFICATIONS

ENGLISH JAPANESE

—3 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

ENGLISH JAPANESE

—4 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

ENGLISH JAPANESE

1. Check theareaofyourrepairfor unsoldered or poorly-soldered

connections. Checkthe entire board surfacefor solder splashes

and bridges.

2. Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point

them out to the customer and recommend their replacement.

4. Look forpartswhich, through functioning, showobvioussigns

of deterioration. Point them out to the customer and

recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C

during repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

•Unleaded solder melts at a temperature about 40°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

•Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur such

as on IC pins, etc.

•Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH

MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type.

— 5 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

ENGLISH JAPANESE

1. 注意事項をお守りください。

サービスのとき特に注意を要する個所については，

キャビネット，シャーシ，部品などにラベルや捺印で

注意事項を表示しています。これらの注意書き及び取

扱説明書等の注意事項を必ずお守り下さい。

2. 指定部品のご使用を

セットの部品は難燃性や耐電圧など安全上の特性を

持ったものとなっています。従って交換部品は，使用

されていたものと同じ特性の部品を使用して下さい。

特に回路図，部品表に0印で指定されている安全上重要

な部品は必ず指定のものをご使用下さい。

3. 部品の取付けや配線の引きまわしはもとどおりに

安全上，チューブやテープなどの絶縁材料を使用した

り，プリント基板から浮かして取付けた部品がありま

す。また内部配線は引きまわしやクランパによって発

熱部品や高圧部品に接近しないよう配慮されています

ので，これらは必ずもとどおりにして下さい。

4. サービス後は安全点検を

サービスのために取外したネジ，部品，配線がもとど

おりになっているか，またサービスした個所の周辺を

劣化させてしまったところがないかなどを点検し，安

全性が確保されていることを確認して下さい。

5. チップ部品交換時の注意

•取外した部品は再使用しないで下さい。

•タンタルコンデンサのマイナス側は熱に弱いため交

換時は注意して下さい。

サービス，点検時には次のことにご注意下さい。

注意

電池の交換は，正しく行わないと破裂する恐れがあり

ます。電池を交換する場合には必ず同じ型名の電池

又は同等品と交換してください。

6. フレキシブルプリント基板の取扱いについて

•コテ先温度を270℃前後にして行なって下さい。

•同一パターンに何度もコテ先を当てないで下さい。

（３回以内）

•パターンに力が加わらないよう注意して下さい。

7. 無鉛半田について

無鉛半田を使用している基板には，無鉛（Lead Free）を

意味するレッドフリーマークがプリントされています。

（注意：基板サイズによっては，無鉛半田を使用して

いてもレッドフリーマークがプリントされて

いないものがあります）

：レッドフリーマーク

無鉛半田には，以下の特性があります。

•融点が従来の半田よりも約40℃高い。

従来の半田こてをそのまま使用することは可能です

が，少し長めにこてを当てる必要があります。

温度調節機能のついた半田こてを使用する場合，約

350℃に設定して下さい。

注意：半田こてを長く当てすぎると，基板のパター

ン（銅箔）がはがれてしまうことがあります

ので，注意して下さい。

•粘性が強い

従来の半田よりも粘性が強いため，IC端子などが半田

ブリッジしないように注意して下さい。

•従来の半田と混ぜて使用可能

無鉛半田には無鉛半田を追加するのが最適ですが，

従来の半田を追加しても構いません。

—6 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

TABLE OF CONTENTS

1. SERVICE NOTE

1-1. SERVICE NOTE ·····························································1-1

1. NOTE FOR REPAIR ·······················································1-1

2. POWER SUPPLY DURING REPAIRS ··························1-2

3. TO TAKE OUT A CASSETTE WHEN NOT EJECT

(FORCE EJECT) ·····························································1-2

1-2. SELF-DIAGNOSIS FUNCTION····································1-3

1. SELF-DIAGNOSIS FUNCTION····································1-3

2. SELF-DIAGNOSIS DISPLAY ·······································1-3

3. SELF-DIAGNOSIS CODE TABLE································1-4

2. DISASSEMBLY

2-1. DISASSEMBLY······························································2-1

2-2. SERVICE POSITION ·····················································2-7

2-3. CIRCUIT BOARDS LOCATION ·································2-10

2-4. FLEXIBLE BOARDS LOCATION ······························2-12

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/6) ···························3-1

3-2. OVERALL BLOCK DIAGRAM (2/6) ···························3-3

3-3. OVERALL BLOCK DIAGRAM (3/6) ···························3-5

3-4. OVERALL BLOCK DIAGRAM (4/6) ···························3-7

3-5. OVERALL BLOCK DIAGRAM (5/6) ···························3-9

3-6. OVERALL BLOCK DIAGRAM (6/6) ·························3-11

3-7. POWER BLOCK DIAGRAM (1/4) ······························3-13

3-8. POWER BLOCK DIAGRAM (2/4) ······························3-15

3-9. POWER BLOCK DIAGRAM (3/4) ······························3-17

3-10. POWER BLOCK DIAGRAM (4/4) ······························3-19

4. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1. FRAME PRINTED WIRING BOARD (1/2) ··················4-1

FRAME PRINTED WIRING BOARD (2/2) ··················4-3

4-2. SCHEMATIC DIAGRAMS

•CK-143 (FUNCTION KEY)

SCHEMATIC DIAGRAMS····························4-7

•FP-962 FLEXIBLE BOARD (IRIS DIAL)

SCHEMATIC DIAGRAM ······························4-7

•FP-963 FLEXIBLE BOARD (WB/GAIN SW)

SCHEMATIC DIAGRAM ······························4-7

•FP-965 FLEXIBLE BOARD (LID SW)

SCHEMATIC DIAGRAM ······························4-7

•FK-090 (VTR FUNCTION KEY)

SCHEMATIC DIAGRAM ······························4-9

•FP-959 FLEXIBLE BOARD (BATTERY)

SCHEMATIC DIAGRAM ····························4-11

•FP-960 FLEXIBLE BOARD (MIC SELECT)

SCHEMATIC DIAGRAM ····························4-11

•FP-961 FLEXIBLE BOARD (FUNCTION KEY, TALLY)

SCHEMATIC DIAGRAM ····························4-12

•FP-964 FLEXIBLE BOARD (DV TERMINAL)

SCHEMATIC DIAGRAM ····························4-11

•FP-971 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-13

•FP-972 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-15

•FP-978 FLEXIBLE BOARD (MIC TERMINAL)

SCHEMATIC DIAGRAM ····························4-15

•FP-974 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-17

•FP-976 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-19

•FP-977 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-21

•FP-980 FLEXIBLE BOARD (RELAY, REAR IR)

SCHEMATIC DIAGRAM ····························4-23

•CONTROL SWITCH BLOCK (ZS5610)

SCHEMATIC DIAGRAM ····························4-23

•FP-975 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-24

•FP-981 FLEXIBLE BOARD (RELAY)

SCHEMATIC DIAGRAM ····························4-25

•IF-122 (RELAY)

SCHEMATIC DIAGRAM ····························4-27

•FP-967 FLEXIBLE BOARD (MR SENSOR)

SCHEMATIC DIAGRAM ····························4-27

•SW-433 (PANEL REV)

SCHEMATIC DIAGRAM ····························4-28

•JK-275 (JACK)

SCHEMATIC DIAGRAM ····························4-29

•LB-106 (EVF BACK LIGHT)

SCHEMATIC DIAGRAM ····························4-31

•MA-431 (INT MIC AMP)

SCHEMATIC DIAGRAM ····························4-33

•MK-017 (FUNCTION KEY)

SCHEMATIC DIAGRAM ····························4-35

•FP-966 FLEXIBLE BOARD (AUTO LOCK)

SCHEMATIC DIAGRAM ····························4-36

•CONTROL SWITCH BLOCK (VV91010)

SCHEMATIC DIAGRAM ····························4-36

•MR-048 (1/2) (REC/PB RF AMP)

SCHEMATIC DIAGRAM ····························4-37

•MR-048 (2/2) (DRUM/CAPSTAN/LOADING MOTOR

DRIVE)SCHEMATIC DIAGRAM ····························4-39

•PD-222 (LCD DRIVER, TIMING GENERATOR)

SCHEMATIC DIAGRAM ····························4-41

•SE-150 (PITCH/YAW SENSORAMP)

SCHEMATIC DIAGRAM ····························4-43

•VA-119 (1/4) (AUDIO IN/OUT)

SCHEMATIC DIAGRAM ····························4-45

•VA-119 (2/4) (VIDEO IN/OUT)

SCHEMATIC DIAGRAM ····························4-47

•VA-119 (3/4) (Y. PB. PR. OUT AMP)

SCHEMATIC DIAGRAM ····························4-49

•VA-119 (4/4) (XLR INPUT)

SCHEMATIC DIAGRAM ····························4-51

•CONTROL SWITCH BLOCK (CF5610)

SCHEMATIC DIAGRAM ····························4-53

•CONTROL SWITCH BLOCK (PS5610)

SCHEMATIC DIAGRAM ····························4-54

•CD-522 (R.G.B-CH CCD IMAGER, S/H, AGC)

SCHEMATIC DIAGRAM ····························4-55

•DA-033 (DC/DC CONVERTER)

SCHEMATIC DIAGRAM ····························4-57

•DB-018 (1/2) (DC IN, CHARGE)

SCHEMATIC DIAGRAM ····························4-59

•DB-018 (2/2) (DC/DC CONVERTER)

SCHEMATIC DIAGRAM ····························4-61

•VC-367 (1/25) (CCD RF IN)

SCHEMATIC DIAGRAM ····························4-63

•VC-367 (2/25) (R.G.B-CH AGC, A/D CONV., TIMING

GENERATOR)

SCHEMATIC DIAGRAM ····························4-65

•VC-367 (3/25) (CAMERA RGB PROCESS)

SCHEMATIC DIAGRAM ····························4-67

•VC-367 (4/25) (LENS DRIVE)

SCHEMATIC DIAGRAM ····························4-69

•VC-367 (5/25) (LENS DRIVE CONTROL)

SCHEMATIC DIAGRAM ····························4-71

•VC-367 (6/25) (CAMERA CONTROL)

SCHEMATIC DIAGRAM ····························4-73

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HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

• VC-367 (7/25) (BASE BAND PROCESS)

SCHEMATIC DIAGRAM ···························· 4-75

• VC-367 (8/25) (OSD, D3 FILTER)

SCHEMATIC DIAGRAM ···························· 4-77

• VC-367 (9/25) (HDV VIDEO ENCODER)

SCHEMATIC DIAGRAM ···························· 4-79

• VC-367 (10/25) (64MBIT SDRAM (L/U))

SCHEMATIC DIAGRAM ···························· 4-81

• VC-367 (11/25) (HDV SIGNAL/RF SIGNAL PROCESS)

SCHEMATIC DIAGRAM ···························· 4-83

• VC-367 (12/25) (HDV VIDEO DECODER)

SCHEMATIC DIAGRAM ···························· 4-85

• VC-367 (13/25) (64MBIT Y/C-SDRAM)

SCHEMATIC DIAGRAM ···························· 4-87

• VC-367 (14/25) (I LINK INTERFACE)

SCHEMATIC DIAGRAM ···························· 4-89

• VC-367 (15/25) (DV/RF SIGNAL PROCESS)

SCHEMATIC DIAGRAM ···························· 4-91

• VC-367 (16/25) (VIDEO A/D CONV.)

SCHEMATIC DIAGRAM ···························· 4-93

• VC-367 (17/25) (EVF RGB DRIVER, TIMING

GENERATOR)

SCHEMATIC DIAGRAM ···························· 4-95

• VC-367 (18/25) (HDV AUDIO SIGNAL PROCESS)

SCHEMATIC DIAGRAM ···························· 4-97

• VC-367 (19/25) (AUDIO INPUT SELECT, AUDIO

CONVERTOR)

SCHEMATIC DIAGRAM ···························· 4-99

• VC-367 (20/25) (DS CONTROL)

SCHEMATIC DIAGRAM ·························· 4-101

• VC-367 (21/25) (FRONT CONTROL)

SCHEMATIC DIAGRAM ·························· 4-103

• VC-367 (22/25) (LSI CONTROL)

SCHEMATIC DIAGRAM ·························· 4-105

• VC-367 (23/25) (MECHA CONTROL)

SCHEMATIC DIAGRAM ·························· 4-107

• VC-367 (24/25) (CONNECTOR-1)

SCHEMATIC DIAGRAM ·························· 4-109

• VC-367 (25/25) (CONNECTOR-2)

SCHEMATIC DIAGRAM ·························· 4-111

• FP-228/467/826 FLEXIBLE BOARD

SCHEMATIC DIAGRAM ·························· 4-113

4-3. PRINTED WIRING BOARDS

• CK-143 (FUNCTION KEY)

PRINTED WIRING BOARD ····················· 4-119

• FK-090 (VTR FUNCTION KEY)

PRINTED WIRING BOARD ····················· 4-121

• FP-959 FLEXIBLE (BATTERY)

PRINTED WIRING BOARD ····················· 4-121

• FP-960 FLEXIBLE (MIC SELECT)

PRINTED WIRING BOARD ····················· 4-122

• FP-964 FLEXIBLE (DV TERMINAL)

PRINTED WIRING BOARD ····················· 4-123

• FP-971 FLEXIBLE (RELAY)

PRINTED WIRING BOARD ····················· 4-123

• FP-967 FLEXIBLE (MR SENSOR)

PRINTED WIRING BOARD ····················· 4-124

• FP-975 FLEXIBLE (RELAY)

PRINTED WIRING BOARD ····················· 4-124

• FP-978 FLEXIBLE (MIC TERMINAL)

PRINTED WIRING BOARD ····················· 4-125

• FP-980 FLEXIBLE (RELAY, REAR IR)

PRINTED WIRING BOARD ····················· 4-125

• FP-981 FLEXIBLE (RELAY)

PRINTED WIRING BOARD ····················· 4-127

• FP-977 FLEXIBLE (RELAY)

PRINTED WIRING BOARD ····················· 4-127

• FP-976 FLEXIBLE (RELAY)

PRINTED WIRING BOARD ····················· 4-128

• IF-122 (RELAY)

PRINTED WIRING BOARD ····················· 4-129

• JK-275(JACK)

PRINTED WIRING BOARD ····················· 4-131

• FP-972 FLEXIBLE BOARD (RELAY)

PRINTED WIRING BOARD ····················· 4-131

• LB-106 (EVF BACK LIGHT)

PRINTED WIRING BOARD ····················· 4-133

• FP-974 FLEXIBLE BOARD (RELAY)

PRINTED WIRING BOARD ····················· 4-133

• MA-431 (INT MIC AMP)

PRINTED WIRING BOARD ····················· 4-135

• MK-017 (FUNCTION KEY)

PRINTED WIRING BOARD ····················· 4-137

• FP-228/467/826 FLEXIBLE

PRINTED WIRING BOARD ····················· 4-137

• MR-048 (REC/PB RF AMP, DRUM/CAPSTAN/

LOADING MOTOR DRIVE)

PRINTED WIRING BOARD ····················· 4-139

• PD-222 (LCD DRIVER, TIMING GENERATOR)

PRINTED WIRING BOARD ····················· 4-143

• SE-150 (PITCH/YAW SENSOR AMP)

PRINTED WIRING BOARD ····················· 4-147

• SW-433 (PANEL REV)

PRINTED WIRING BOARD ····················· 4-147

• VA-119 (AUDIO IN/OUT, VIDEO IN/OUT, Y. PB. PR.

OUT AMP)

PRINTED WIRING BOARD ····················· 4-149

• CD-522 (R.G.B-CH CCD IMAGER, S/H, AGC)

PRINTED WIRING BOARD ····················· 4-153

• DA-033 (DC/DC CONVERTER)

PRINTED WIRING BOARD ····················· 4-157

• DB-018 (DC IN, CHARGE, DC/DC CONVERTER)

PRINTED WIRING BOARD ····················· 4-161

• VC-367 (CCD RF IN, R.G.B-CH AGC, A/D CONV.,

TIMING GENERATOR, CAMERA RGB PROCESS,

LENS DRIVE, LENS DRIVE CONTROL, CAMERA

CONTROL, BASE BAND PROCESS, OSD, D3 FILTER,

HDV VIDEO ENCODER, 64MBIT SDRAM (L/U),

HDV SIGNAL/RF SIGNAL PROCESS, HDV VIDEO

DECODER, 64MBIT Y/C-SDRAM, I LINK

INTERFACE, DV/RF SIGNAL PROCESS, VIDEO A/D

CONV., EVF RGB DRIVER, TIMING GENERATOR,

HDV AUDIO SIGNAL PROCESS, AUDIO INPUT

SELECT, AUDIO CONVERTOR, DS CONTROL,

FRONT CONTROL, LSI CONTROL, MECHA

CONTROL, CONNECTOR-1, CONNECTOR-2)

PRINTED WIRING BOARD ····················· 4-165

4-4. WAVEFORMS ···························································· 4-169

4-5. MOUNTED PARTS LOCATION ······························· 4-173

5. REPAIR PARTS LIST

5-1. EXPLODED VIEWS ······················································ 5-3

5-1-1. OVERALL SECTION ····················································· 5-3

5-1-2.CABINET (R) SECTION-1 ············································ 5-4

5-1-3.CABINET (R) SECTION-2 ············································ 5-5

5-1-4.CABINET (L) SECTION ················································ 5-6

5-1-5. HANDLE SECTION-1 ··················································· 5-7

5-1-6. HANDLE SECTION-2 ··················································· 5-8

5-1-7. LCD SECTION ······························································· 5-9

5-1-8. EVF SECTION ······························································ 5-10

5-1-9. CENTER SECTION ······················································ 5-11

5-1-10. MAIN BOARD SECTION (VA, VC, DA, DB) ··········5-12

5-1-11. LENS SECTION ························································ 5-13

5-1-12. TERMINAL CABINET SECTION ···························· 5-14

— 8 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

5-1-13. BATTERY SECTION AND DV SECTION ···············5-15

5-1-14. MECHANISM DECK OVERALL (Z311) ················ 5-16

5-1-15. LS CHASSIS BLOCK ASSEMBLY ·························· 5-17

5-1-16. MECHANICAL CHASSIS BLOCK ASSEMBLY ···· 5-18

Checking supplied accessories. ··············································· 5-19

5-2. ELECTRICAL PARTS LIST ········································5-21

6. ADJUSTMENT

1. Before starting adjustment ··············································· 6-1

1-1. Adjusting items when replacing main parts and boards. ··· 6-2

6-1. CAMERA SECTION ADJUSTMENT ··························· 6-4

1-1. PREPARATIONS BEFORE ADJUSTMENT

(CAMERA SECTION) ··················································· 6-4

1-1-1.List of Service Tools ························································ 6-4

1-1-2. Preparations ····································································· 6-6

1-1-3. Precaution ········································································ 6-8

1. Setting the Switch ···························································· 6-8

2. Order of Adjustments ······················································ 6-8

3. Subjects ··········································································· 6-8

1-2. INITIALIZATION OF 8, 9, A, B, C, D, E, F, 13, 14, 18,

19, 1A, 1B, 1C, 1D, 1E, 1F PAGE DATA ······················· 6-9

1-2-1.INITIALIZATION OF A, B, D, 1A, 1B PAGE DATA ···· 6-9

1. Initializing the A, B, D, 1A, 1B Page Data ····················· 6-9

2. Modification of A, B, D, 1A, 1B Page Data ···················· 6-9

3. A Page Table ···································································· 6-9

4. B Page Table ·································································· 6-10

5. D Page Table ·································································· 6-10

6. 1A Page Table ································································ 6-10

7. 1B Page Table ································································ 6-10

1-2-2.INITIALIZATION OF 8, C, 13, 18, 1C PAGE DATA ···· 6-11

1. Initializing the 8, C, 13, 18, 1C Page Data ···················· 6-11

2. Modification of 8, C, 13, 18, 1C Page Data ·················· 6-11

3. 8 Page Table ··································································· 6-12

4. C Page Table ·································································· 6-13

5. 13 Page Table ································································· 6-14

6. 18 Page Table ································································· 6-14

7. 1C Page Table ································································ 6-15

1-2-3.INITIALIZATION OF 9, 1D PAGE DATA ·················· 6-16

1. Initializing the 9, 1D Page Data ···································· 6-16

2. Modification of 9, 1D Page Data ··································· 6-16

3. 9 Page Table ··································································· 6-16

4. 1D Page Table ································································ 6-16

1-2-4.

INITIALIZATION OF E, F, 14, 19, 1E, 1F PAGE DATA ··

6-17

1. Initializing the E, F, 14, 19, 1E, 1F Page Data ·············· 6-17

2. Modification of E, F, 14, 19, 1E, 1F Page Data ·············6-18

3. E Page Table (NTSC (60i) & PAL (50i) modes) ···········6-18

4. F Page Table (NTSC (60i) & PAL (50i) modes) ··········· 6-19

5. 14 Page Table (NTSC (60i) & PAL (50i) modes) ········· 6-20

6. 19 Page Table (NTSC (60i) & PAL (50i) modes) ········· 6-21

7. 1E Page Table (NTSC (60i) & PAL (50i) modes) ·········6-21

8. 1F Page Table (NTSC (60i) & PAL (50i) modes) ········· 6-22

1-3. CAMERA SYSTEM ADJUSTMENTS ························ 6-23

1. Origin Oscillation Check (NTSC (60i) & PAL (50i) modes)

(VC-367 board) ····························································· 6-24

2. HALL Adjustment (NTSC (60i) mode) ························ 6-25

3. MR Adjustment (NTSC (60i) mode) ····························· 6-26

4. Focus Ring Adjustment (NTSC (60i) mode) ················· 6-27

5. Zoom Ring Adjustment (NTSC (60i) mode) ················· 6-27

5-1. Zoom Ring Adjustment (1) ············································6-27

5-2. Zoom Ring Adjustment (2) ············································6-28

6. Flange Back Adjustment (NTSC (60i) mode) ··············· 6-29

6-1. Flange Back Adjustment (Using Minipattern Box or Flange

Back Adjustment Jig) ···················································· 6-29

6-2. Flange Back Adjustment (Using Flange Back Adjustment

Chart and Subject More Than 500m Away) ·················· 6-30

6-2-1.Flange Back Adjustment (1) ·········································· 6-30

6-2-2.Flange Back Adjustment (2) ·········································· 6-30

7. Flange Back Check (NTSC (60i) mode) ······················· 6-31

8. HALL Adjustment (PAL (50i) mode) ···························6-32

9. MR Adjustment (PAL (50i) mode) ································ 6-33

10. Focus Ring & Zoom Ring Adjustment

(PAL (50i) mode) ·························································· 6-33

11. Flange Back Adjustment (PAL (50i) mode) ··················6-34

12. Flange Back Check (PAL (50i) mode) ·························· 6-34

13. Picture Frame Setting

(NTSC (60i) & PAL (50i) modes) ································· 6-35

14. Auto White Balance Standard Data Input

(NTSC (60i) & PAL (50i) modes) ································· 6-36

14-1. Auto White Balance Standard Data Input ND OFF ·······6-36

14-2. Auto White Balance Standard Data Input ND 1 ············ 6-36

14-3. Auto White Balance Standard Data Input ND 2

(NTSC (60i) & PAL (50i) modes) ································· 6-37

15. MAX GAIN Adjustment

(NTSC (60i) & PAL (50i) modes) ································· 6-37

16. LV Standard Data Input

(NTSC (60i) & PAL (50i) modes) ································· 6-38

17. Auto White Balance Adjustment

(NTSC (60i) & PAL (50i) modes) ································· 6-38

17-1. Auto White Balance Adjustment ND OFF ····················6-38

17-2. Auto White Balance Adjustment ND 1 ·························6-39

17-3. Auto White Balance Adjustment ND 2 ·························6-39

18. Color Reproduction Adjustment

(NTSC (60i) & PAL (50i) modes) ································· 6-40

18-1. Color Reproduction Adjustment ND OFF ·····················6-40

18-2. Color Reproduction Adjustment ND 1 ·························· 6-41

18-3. Color Reproduction Adjustment ND 2 ·························· 6-41

19. White Balance Check

(NTSC (60i) & PAL (50i) modes) ································· 6-42

19-1. White Balance Check ND OFF ·····································6-42

19-2. White Balance Check ND 1 ·········································· 6-43

19-3. White Balance Check ND 2 ·········································· 6-45

20. Color Reproduction Check HD STD γ

(NTSC (60i) & PAL (50i) modes) ································· 6-45

20-1. Color Reproduction Check ND OFF HD STD γ··········· 6-45

20-2. Color Reproduction Check ND 1 HD STD γ················· 6-46

20-3. Color Reproduction Check ND 2 HD STD γ················ 6-46

21. Color Reproduction Check HD CINE γ

(NTSC (60i) & PAL (50i) modes) ································· 6-47

21-1. Color Reproduction Check ND OFF HD CINE γ·········· 6-47

21-2. Color Reproduction Check ND 1 HD CINE γ··············· 6-48

21-3. Color Reproduction Check ND 2 HD CINE γ··············· 6-48

22. Color Reproduction Check SD STD γ

(NTSC (60i) & PAL (50i) modes) ································· 6-49

22-1. Color Reproduction Check ND OFF SD STD γ··········· 6-49

22-2. Color Reproduction Check ND 1 SD STD γ·················· 6-50

22-3. Color Reproduction Check ND 2 SD STD γ·················· 6-50

23. Color Reproduction Check SD CINE γ

(NTSC (60i) & PAL (50i) modes) ································· 6-51

23-1. Color Reproduction Check ND OFF SD CINE γ·········· 6-51

23-2. Color Reproduction Check ND 1 SD CINE γ················ 6-52

23-3. Color Reproduction Check ND 2 SD CINE γ················ 6-52

24. PSD Sensor Gain Adjustment

(NTSC (60i) & PAL (50i) modes) ································· 6-53

24-1. PSD Sensor Gain Adjustment (NTSC (60i) mode) (1) ···· 6-53

24-2. PSD Sensor Gain Adjustment (NTSC (60i) mode) (2) ···· 6-54

24-3. PSD Sensor Gain Adjustment (PAL (50i) mode) ··········6-55

25. Angular Velocity Sensor Sensitivity Adjustment

(NTSC (60i) & PAL (50i) modes) ································· 6-56

25-1. Angular Velocity Sensor Sensitivity Adjustment

(NTSC (60i) mode) ······················································· 6-56

25-2. Angular Velocity Sensor Sensitivity Adjustment ··········· 6-57

1-4. COLOR ELECTRONIC VIEWFINDER SYSTEM

ADJUSTMENT ····························································· 6-58

1. VCO Adjustment (VC-367 board) ································6-58

— 9 —

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

2. Backlight Adjustment (VC-367 board) ························· 6-59

3. PSIG Level Adjustment (VC-367 board) ······················ 6-59

4. VCOM Level Adjustment (VC-367 board) ···················6-60

5. RGB AMP Adjustment (VC-367 board) ······················ 6-60

6. Contrast Adjustment (VC-367 board) ··························· 6-61

7. White Balance Adjustment (VC-367 board) ················· 6-61

1-5. LCD SYSTEM ADJUSTMENT ··································· 6-62

1. LCD Automatic Adjustment (PD-222 board) ················ 6-62

2. Contrast Adjustment (HD) (PD-222 board) ·················· 6-63

3. V COM Adjustment (PD-222 board) ···························· 6-63

4. Sample Hold Phase Adjustment

(PD-222 board) ······························································ 6-64

5. Transmissive Mode White Balance Adjustment

(PD-222 board) ······························································ 6-64

6. Reflective Mode White Balance Adjustment

(PD-222 board) ······························································ 6-65

6-2. MECHANISM SECTION ADJUSTMENT ·················· 6-66

2-1. Preparations for Check, Adjustment and Replacement of

Mechanism Block ·························································· 6-66

2-1-1.Cassette Compartment Assy, Damper Assy ··················6-66

2-2. Periodic Inspection and Maintenance

2-2-1.Rotary Drum Cleaning ·················································· 6-67

2-2-2.Tape Path System Cleaning (Refer to Fig. 6-2-2.) ········ 6-67

2-2-3.Periodic Inspection List ················································· 6-68

2-2-4.Mode Selector II Operating Procedure ·························· 6-69

2-4-1. Introduction ··································································· 6-69

2-4-2. Operation ······································································· 6-70

2-4-3.Mechanism Status (Position) Transition Table Using

Mode Selector II ···························································· 6-72

2-4-4. Battery Alarm Indication ··············································· 6-70

2-3. Check, Adjustment and Replacement of

Mechanical Parts ··························································· 6-73

2-3-1.Flowchart of Replacement of Mechanical Parts ············ 6-73

2-3-2. Drum ·············································································· 6-75

2-3-3. Cassette Compartment Assy ·········································· 6-76

2-3-4. TG7 Support ·································································· 6-77

2-3-5.Motor Holder Block Assy and L Motor Block Assy ····· 6-78

2-3-6. MIC Terminal (MIC902) ··············································· 6-79

2-3-7. LED (D901) ··································································· 6-80

2-3-8. Retainer Plate ································································ 6-81

2-3-9. T Reel Table Assy ·························································· 6-82

2-3-10. Brake (S) and Release Rack (S) ··································6-83

2-3-11. Band Adjuster, S Reel Table Assy and

TG2 Arm Block Assy ·················································6-84

2-3-12. ULE Brake Assy ························································· 6-85

2-3-13. Cassette Positioning (S) ··············································6-86

2-3-14. TG7 Arm Block Assy and Pinch Arm Assy ················6-87

2-3-15. TG7 ············································································· 6-88

2-3-16. Gooseneck Gear Assy ················································· 6-89

2-3-17. LS Guide Retainer and LS Cam Plate ························ 6-90

2-3-18. LS Chassis Block Assy and

Mechanical Chassis Block Assy ································· 6-91

2-3-19. Brake (T) Block Assy ················································· 6-93

2-3-20. END Sensor (Q901) ···················································· 6-94

2-3-21. TOP Sensor (Q902) ····················································· 6-95

2-3-22. C-IN Switch (S903), S Reel Sensor (H901) and

T Reel Sensor (H902) ···················································· 6-96

2-3-23. Guide Rail ···································································6-97

2-3-24. Conversion Gear ·························································6-98

2-3-25. Coaster (S) Block Assy and

Coaster (T) Block Assy ·············································· 6-99

2-3-26. TG5 Roller Assy and GL Gear (T) ··························· 6-100

2-3-27. TG2 Cam Plate Assy (N) ·········································· 6-101

2-3-28. LS Arm Assy ····························································· 6-102

2-3-29. M Slider Assy (1) ······················································ 6-103

2-3-30. M Slider Assy (2) ······················································ 6-104

2-3-31. EJ Arm ······································································ 6-105

2-3-32. Cam Gear and GL Driving········································ 6-106

2-3-33. Rotary Encoder (S902) ·············································6-107

2-3-34. FP-228 Flexible Board (DEW SENSOR) and

FP-467 Flexible Board ············································· 6-108

2-4. Adjustment ·································································· 6-109

2-4-1. FWD Position Adjustment ··········································· 6-109

2-4-2. Reel Torque Check ······················································ 6-109

2-4-3.LS Cam Plate Position Adjustment ····························· 6-110

2-4-4. Tape Path Adjustment ·················································· 6-111

6-3. VIDEO SECTION ADJUSTMENT ···························· 6-115

3-1. PREPARATIONS BEFORE ADJUSTMENTS ·········· 6-115

3-1-1.Equipment to Required ················································ 6-115

3-1-2. Precautions on Adjusting ············································· 6-116

3-1-3. Adjusting Connectors ·················································· 6-117

3-1-4.Connecting the Equipment ·········································· 6-117

3-1-5. Alignment Tapes ·························································· 6-118

3-1-6.Input/Output Level and Impedance ·····························6-118

3-2. SYSTEM CONTROL SYSTEM ADJUSTMENT ······ 6-119

1. Initialization of 8, 9, A, B, C, D, E, F, 13, 14, 18, 19, 1A,

1B, 1C, 1D, 1E, 1F Page Data ····································· 6-119

2. Serial No. Input ···························································6-119

3-3. SERVO AND RF SYSTEM ADJUSTMENT ·············6-121

1. Cap FG Duty Adjustment (VC-367 Board) ················· 6-121

2. Switching Position Adjustment (VC-367 Board) ········ 6-121

3. Error Rate Check ·························································6-122

3-1. Preparations before adjustments ·································· 6-122

3-2. Error Rate Check ·························································6-122

3-3. Processing after Completing Adjustments ·················· 6-122

3-4. VIDEO SYSTEM ADJUSTMENTS ··························· 6-123

S VIDEO OUT Y Level Adjustment (VC-367 Board) ···

6-124

2. S VIDEO OUT Chroma Level Adjustment

(VC-367 Board) ··························································· 6-124

3. VIDEO OUT Y, Chroma Level Check

(VC-367 Board) ··························································· 6-125

4. COMPONENT OUTPUT Level Adjustment

(VC-367 Board) ··························································· 6-126

3-5. AUDIO SYSTEM ADJUSTMENTS ·························· 6-127

1. Playback Level Check ················································· 6-128

2. Overall Level Characteristics Check ··························· 6-128

3. Camera E-E Audio Level Check (1) ···························· 6-128

4. Camera E-E Audio Level Check (2) ···························· 6-128

6-4. SERVICE MODE ························································ 6-129

4-1. ADJUSTMENT REMOTE COMMANDER ·············· 6-129

1. Using the adjustment remote commander ···················6-129

2. Precautions upon using ················································ 6-129

the adjustment remote commander ······························ 6-129

4-2. DATA PROCESS ························································· 6-130

4-3. SERVICE MODE ························································ 6-131

1. Setting the Test Mode ·················································· 6-131

2. Emergence Memory Address (Mechanism section) ···· 6-131

2-1. EMG Code (Emergency Code) ···································6-131

2-2. MSW Code ·································································· 6-132

3. Bit value discrimination ··············································6-133

4. Switch check (1) ·························································· 6-133

5. Switch check (2) ·························································· 6-133

6. Switch check (3) ·························································· 6-133

7. Switch check (4) ·························································· 6-134

8. Switch check (5) ·························································· 6-134

9. LED check ··································································· 6-135

10. Record of Use check (1) ·············································· 6-135

11. Record of Use check (2) ·············································· 6-135

12. Record of Self-diagnosis check ··································· 6-136

SELF-DIAGNOSIS CODE TABLE ······································ 6-137

*Color reproduction frame is shown on page 6-138, 139.

1-1

HVR-Z1J/Z1U/Z1N/Z1E/Z1P/Z1C

Make sure that the flat cable and flexible board are not cracked of

bent at the terminal.

Do not insert the cable insufficiently nor crookedly.

Cut and remove the part of gilt

which comes off at the point.

(Take care that there are

some pieces of gilt left inside)

When remove a connector, don't pull at wire of connector.

Be in danger of the snapping of a wire.

When installing a connector, don't press down at wire of connector.

Be in danger of the snapping of a wire.

1-1. SERVICE NOTE

1. NOTE FOR REPAIR

ENGLISH JAPANESE

1. SERVICE NOTE

1-2

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ENGLISH JAPANESE

2. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the power is shut off so

that the unit cannot operate.

This following three methods are available to prevent this. Take note of which to use during repairs.

Method 1:

Use the AC adapter and the connecting cord that are supplied with the equipment.

Method 2:

When you want to supply the power from a regulated power supply unit to the BATTERY terminal of this equipment, connect the adjustment

remote commander RM-95 (J-6082-053-B) to the LANC terminal of this equipment. Then set the HOLD switch to the ADJ position.

Method 3:

Note: The Method 3 should be used only during repair. Do not use the Method 3 during the ordinary operation.

Connect a usable AC adapter: AC-L10 or AC-L15. (There are type A and type B. Both types can be used.)

1. Set the MIC PHANTOM switch to OFF. (Power consumption should be minimal because AC adapter has the limited capacity.)

2. Remove the DC IN cover and connect the AC adapter.

3. Connect the adjustment remote commander RM-95 (J-6082-053-B) to the LANC terminal of this equipment, and set the HOLD switch

to the ADJ position. Turn on the power of the camera.

4. When the data are set as described below, the equipment can be operated on the AC adapter even if you unplug the adjustment remote

commander.

1)Select page: 0, address: 01, and set data: 01.

2)Select page: 0, address: 10, and set data: 00.

3)Select page: D, address: 23, set data: AF, and press the PAUSE button of the adjustment remote commander.

5. Be sure to return the data setup to the original setup as shown below upon completion of the adjustment.

1)Select page: 0, address: 01, and set data: 01.

2)Select page: 0, address: 10, and set data: 00.

3)Select page: D, address: 23, set data: FF, and press the PAUSE button of the adjustment remote commander.

4)Select page: 0, address: 01, and set data: 00.

3. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1Remove the power supply (Battery and AC power adaptor).

2Open the cassette lid.

3Remove the MD lid.

4Supply +4.5V between the LM UNLOAD terminal and the LM LOAD terminal from the DC power supply and unload the cassete.

DC power supply

(+4.5V)

LM load

LM unload

MD lid

Screw (M2x4)

Ver. 1.7 2007. 10

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ENGLISH JAPANESE

1-2. SELF-DIAGNOSIS FUNCTION

1. SELF-DIAGNOSIS FUNCTION

When problems occur while the unit is operating, the self-diagnosis

function starts working, and displays on the viewfinder, or LCD

screen what to do.

Detailsofthe self-diagnosis functions are providedin the Instruction

manual.

2. SELF-DIAGNOSIS DISPLAY

When problems occur while the unit is operating, the counter of the

viewfinder orLCDscreen consists ofan alphabet and4-digit number,

which blinks at 3.2Hz. This 5-character display indicates the

“repairedby:”, “block”inwhich the problemoccurred,and “detailed

code”of the problem.

Note: The self-diagnosis display data will be kept even if the lithium battery (BT591 of FP-959 flexible) is removed.

1 1

3 1C

Repaired by:

Refer to page 1-4.

Self-diagnosis Code Table.

Indicates the appropriate

step to be taken.

E.g.

31 ....Reload the tape.

32 ....Turn on power again.

Block Detailed Code

Blinks at 3.2Hz

C : Corrected by customer

H : Corrected by dealer

E : Corrected by service

engineer

Viewfinder or LCD screen

C : 3 1 : 1 1

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ENGLISH JAPANESE

3. SELF-DIAGNOSIS CODE TABLE

Block

Function

Detailed

Code

Symptom/State

Non-standard battery is used.

Condensation.

Video head is dirty.

LOAD direction. Loading does not

complete within specified time

UNLOAD direction. Loading does not

complete within specified time

T reel side tape slacking when unloading

Winding S reel fault when counting the

rest of tape.

T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum.

FG fault during normal drum operations.

LOAD direction loading motor time-

out.

UNLOAD direction loading motor

time-out.

T reel side tape slacking when

unloading.

Winding S reel fault when counting the

rest of tape.

T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum

FG fault during normal drum

operations

Data on A page or D page are rewriten.

Difficult to adjust focus

(Cannot initialize focus.)

Zoom operations fault

(Cannot initialize zoom lens.)

The abnormalities in initialization of the

focus lens and the abnormalities in

initialization of the zoom lens occurred

simultaneously.

Steadyshot function does not work well.

(With pitch angularvelocitysensor output

stopped.)

Steadyshot function does not work well.

(With yaw angular velocity sensor output

stopped.)

Self-diagnosis Code

Repaired by:

Correction

Use the info LITHIUM battery.

Remove the cassette, and insert it again after one hour.

Clean with the optional cleaning cassette.

Load the tape again, and perform operations from the beginning.