Sony super motion hdc4300 User manual

COLOR CAMERA
HDC4300
SERVICE MANUAL
1st Edition

警告
このマニュアルは， サービス専用です。
お客様が， このマニュアルに記載された設置や保守， 点検， 修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため， サービストレーニングを受けた技術者のみご使用ください。
WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
Model Name Serial No.
HDC4300 (SY) 10001 and Higher
HDC4300 (CED) 40001 and Higher
HDC4300 (J) 30001 and Higher
HDC4300 (CN) 50001 and Higher
HDC4300

For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port(s).
: NETWORK TRUNK
Follow the instructions for the above port(s).
安全のために，周辺機器を接続する際は，過大電圧を
持つ可能性があるコネクターを以下のポートに接続し
ないでください。
：NETWORKTRUNK
上記のポートについては本書の指示に従ってください。
CAUTION
Use of controls or adjustments or performance of
procedures other than those specified herein may
result in hazardous radiation exposure.
CAUTION
The use of optical instruments with this product will
increase eye hazard.
This HD COLOR CAMERA is classified as a CLASS 1 LASER PRODUCT.
CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
HDC4300

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type rec-
ommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
注意
指定以外の電池に交換すると，破裂する危険があり
ます。
必ず指定の電池に交換してください。
使用済みの電池は，国または地域の法令に従って
処理してください。
FÖRSIKTIGHET!
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
FORSIKTIG
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
⌞ᝅ
⌞ᝅ
ྸ󰵳ᴪᦘⲺ⭫⊖у↙⺤θቧՐᴿ⠼⛮Ⲻধ䲟Ⱦ
ᴪᦘж㊱ශᡌ࡬䙖୼᧞㦆Ⲻ⭫⊖ශȾ
༺⨼⭫⊖ᰬθᗻ亱䚫ᆾ⴮ީ൦ᡌളᇬⲺ⌋ᗁȾ
HDC4300

Table of Contents
Manual Structure
Manual Structure..........................................................................................................................7
Related manuals...........................................................................................................................7
Non-disclosed boards.....................................................................................................................7
1. Service Overview
1-1. Checking before Installation.................................................................................................. 1-1
1-1-1. Checking the ROM and Software Version..............................................................................1-1
1-2. Connectors and Cables........................................................................................................1-2
1-2-1. Connector Input/Output Signals........................................................................................1-2
1-2-2. Wiring Diagrams for Cables............................................................................................1-6
1-2-3. Connection Connectors/Cables.........................................................................................1-6
1-2-4. Note in Connecting BPU Connector................................................................................... 1-7
1-3. Location of Printed Circuit Boards............................................................................................1-8
1-4. Notes on Board Replacing...................................................................................................1-10
1-4-1. Description on EEPROM Data........................................................................................1-10
1-4-2. Adjustment and Setting Required when Replacing the SY-408 Board............................................... 1-10
1-5. Fixtures/Measuring Equipments List........................................................................................ 1-11
1-5-1. Service Tools.......................................................................................................... 1-11
1-5-2. Measuring Equipment.................................................................................................1-11
1-6. Microphone Power and Intercom Settings...................................................................................1-12
1-6-1. Outputting Microphone Power Voltage +12 V (AB-Power)..........................................................1-12
1-6-2. Intercom Settings......................................................................................................1-12
1-7. Flexible Card Wire and Coaxial Cable.......................................................................................1-14
1-7-1. Connecting/Disconnecting Flexible Card Wire.......................................................................1-14
1-7-2. Forming Flexible Card Wire.......................................................................................... 1-15
1-7-3. Disconnecting/Connecting Fine-Wire Coaxial Cable.................................................................1-16
1-7-4. Connecting/Disconnecting Coaxial Cable............................................................................ 1-17
1-8. Explanation of Prism Number............................................................................................... 1-19
1-9. Circuit Protection Parts...................................................................................................... 1-20
1-9-1. Fuses...................................................................................................................1-20
1-9-2. Circuit Protection Element............................................................................................1-20
1-10. Lead-free Solder............................................................................................................. 1-22
2. Periodic Maintenance and Inspection
2-1. Recommended Replacement Parts............................................................................................2-1
2-2. Cleaning the Air Vents........................................................................................................ 2-2
2-3. Replacing Lithium Battery....................................................................................................2-3
2-3-1. Note on Replacement of Lithium Battery ..............................................................................2-3
2-3-2. Replacing Procedure....................................................................................................2-3
2-4. Cleaning of Connector/Cable................................................................................................. 2-4
2-4-1. When the Optical Connector Cleaner (Commercially Available) is Available.........................................2-4
2-4-2. When the Optical Connector Cleaner (Commercially Available) is not Available (Connectors/Cables of LEMO) ...2-5
2-4-3. When the Optical Connector Cleaner (Commercially Available) is not Available (Tajimi Electronics Co., Ltd.).... 2-6
2-4-4. When the Optical Connector Cleaner (Commercially Available) is not Available (Connector).......................2-8
HDC4300 1

3. Troubleshooting
4. Replacement of Main Parts
4-1. General Information for Parts Replacement.................................................................................. 4-1
4-1-1. Index....................................................................................................................4-1
4-1-2. Basic Knowledge.......................................................................................................4-3
4-1-3. Tightening Torque...................................................................................................... 4-3
4-2. Inside Panel Assembly........................................................................................................ 4-4
4-3. Outside Block................................................................................................................. 4-5
4-3-1. Outside Panel Assembly................................................................................................4-5
4-3-2. MEM-147 Board/TX-146 Board....................................................................................... 4-7
4-3-3. DC Fan (Outside panel)...............................................................................................4-10
4-3-4. CN-3434 Board........................................................................................................4-11
4-3-5. Optical Multi Cable Assembly........................................................................................4-12
4-3-6. PROMPTER Connector...............................................................................................4-13
4-3-7. Coaxial Cable......................................................................................................... 4-14
4-4. FD (Filter Disk) Assembly...................................................................................................4-16
4-5. Front Assembly.............................................................................................................. 4-17
4-6. OHB Block...................................................................................................................4-19
4-6-1. OHB Assembly........................................................................................................4-19
4-6-2. IF-1278 Board.........................................................................................................4-20
4-7. Handle Block.................................................................................................................4-21
4-7-1. LE-376 Board/SW-1524 Board....................................................................................... 4-21
4-7-2. VF Connector (CN-3422 Board)......................................................................................4-22
4-7-3. SW-1525 Board....................................................................................................... 4-25
4-8. Main Chassis Block..........................................................................................................4-26
4-8-1. SY-408 Board/AT-189 Board..........................................................................................4-26
4-8-2. Power Block Assembly (RE-291 Board/PS-836 Board)..............................................................4-27
4-8-3. DPR-370 Board....................................................................................................... 4-30
4-8-4. MB-1214 Board.......................................................................................................4-32
4-8-5. SW-1527 Board....................................................................................................... 4-34
4-8-6. CN-3423 Board........................................................................................................4-35
4-8-7. SW-1672 Board....................................................................................................... 4-36
4-8-8. CN-3421 Board........................................................................................................4-37
4-8-9. SW-1528 Board....................................................................................................... 4-37
4-8-10. CN-3424 Board........................................................................................................4-38
4-8-11. CN-3426 Board........................................................................................................4-40
4-8-12. SW-1531 Board....................................................................................................... 4-41
4-8-13. BUILD UP Connector.................................................................................................4-41
4-9. DC Fan (Front)...............................................................................................................4-44
4-10. DC Fan (Rear)............................................................................................................... 4-46
4-11. MIC Panel Block.............................................................................................................4-47
4-11-1. CN-3429 Board/CN-3427 Board......................................................................................4-47
4-11-2. AUDIO IN Connector (CN-3425 Board)............................................................................. 4-49
4-11-3. PROMPTER/GENLOCK/TEST OUT Connector (CN-3428 Board).................................................4-50
4-11-4. REMOTE Connector (CN-3430 Board).............................................................................. 4-50
4-11-5. DC IN Connector (CN-3432 Board).................................................................................. 4-51
4-12. INCOM Panel Assembly.....................................................................................................4-52
4-12-1. INTERCOM Connector (CN-3431 Board)........................................................................... 4-52
4-12-2. SW-1530 Board/SW-1530A Board................................................................................... 4-53
HDC4300 2

5. Electrical Alignment
5-1. Preparations................................................................................................................... 5-1
5-1-1. Required Equipment, Tool..............................................................................................5-1
5-1-2. File Data at Adjustment................................................................................................ 5-1
5-1-3. Handling the Grayscale Chart.......................................................................................... 5-2
5-1-4. Setup Menu.............................................................................................................5-4
5-1-5. Connection of Equipment.............................................................................................. 5-5
5-1-6. Initial Settings.......................................................................................................... 5-5
5-1-7. Setup Menu Correspondence List...................................................................................... 5-6
5-2. Automatic Adjustment........................................................................................................ 5-9
5-2-1. Execute the Automatic Level Setup....................................................................................5-9
5-3. Camera System Adjustment................................................................................................. 5-10
5-3-1. Black Set Adjustment................................................................................................. 5-10
5-3-2. Sensitivity Adjustment................................................................................................ 5-10
5-3-3. Black Shading Adjustment............................................................................................5-12
5-3-4. White Shading Adjustment............................................................................................5-13
5-4. Video System Level Adjustment.............................................................................................5-17
5-4-1. H/V Ratio Adjustment.................................................................................................5-17
5-4-2. Detail Level Adjustment.............................................................................................. 5-18
5-4-3. Crispening Adjustment................................................................................................5-19
5-4-4. Level Dependent Adjustment......................................................................................... 5-19
5-4-5. Detail Clip Adjustment................................................................................................5-20
5-4-6. Auto-iris Adjustment..................................................................................................5-22
5-4-7. Pedestal Level Adjustment............................................................................................5-22
5-4-8. Flare Adjustment......................................................................................................5-23
5-4-9. Gamma Correction Adjustment.......................................................................................5-24
5-4-10. Knee Point/Knee Slope Adjustment...................................................................................5-25
5-4-11. White Clip Level Adjustment.........................................................................................5-26
5-4-12. File Store.............................................................................................................. 5-26
5-5. ND Offset Adjustment.......................................................................................................5-28
5-5-1. White Balance Compensation.........................................................................................5-28
5-6. RPN Compensation..........................................................................................................5-30
5-6-1. Automatic Compensation (APR)......................................................................................5-30
5-6-2. Manual RPN Compensation Adjustment............................................................................. 5-31
5-6-3. Procedures to be Taken when the RPN Compensation Fails..........................................................5-32
5-6-4. Performing Automatic RPN Detection Effectively ...................................................................5-33
6. Software Upgrade
6-1. Upgrading Software Programs ............................................................................................... 6-1
6-1-1. Upgrading Camera Application ........................................................................................6-1
6-1-2. Upgrading OS...........................................................................................................6-1
6-2. PLD............................................................................................................................6-3
6-2-1. Corresponding PLD.................................................................................................... 6-3
6-2-2. Upgrading PLD Data................................................................................................... 6-3
6-3. Forced Version Update........................................................................................................ 6-5
6-3-1. Forced Version Update of Software or PLD Data......................................................................6-5
HDC4300 3

7. File System
7-1. File Structure..................................................................................................................7-1
7-1-1. Structure of Paint Related Files.........................................................................................7-2
7-2. Operator File.................................................................................................................. 7-3
7-2-1. Operator File Operation................................................................................................ 7-3
7-3. Preset Operator File........................................................................................................... 7-4
7-3-1. Preset Operator File Operation......................................................................................... 7-4
7-4. Scene File..................................................................................................................... 7-5
7-4-1. Scene File Operation................................................................................................... 7-5
7-5. Reference File.................................................................................................................7-7
7-5-1. Reference File Operation...............................................................................................7-7
7-6. Lens File.......................................................................................................................7-9
7-6-1. Lens File................................................................................................................7-9
7-7. OHB File.....................................................................................................................7-11
7-7-1. OHB File Operation...................................................................................................7-11
7-8. File Items.....................................................................................................................7-13
8. Setup Menu
8-1. Overview of Setup Menu......................................................................................................8-1
8-1-1. How to Display the SERVICE Menu/ How to Change the Setting Values.............................................8-1
8-1-2. Settable Special Functions..............................................................................................8-1
8-2. SERVICE Menu...............................................................................................................8-3
8-2-1. SERVICE Menu List................................................................................................... 8-3
8-2-2. Description of SERVICE Menu........................................................................................ 8-3
9. Circuit Description
9-1. Optical System (OHB Block)................................................................................................. 9-1
9-1-1. BI-291 board............................................................................................................9-1
9-1-2. IF-1278 board...........................................................................................................9-1
9-2. Signal Processing/Transmission System......................................................................................9-2
9-2-1. TX-146 Board.......................................................................................................... 9-2
9-2-2. MEM-147 Board........................................................................................................9-2
9-2-3. DPR-370 Board.........................................................................................................9-2
9-3. System Control System....................................................................................................... 9-3
9-3-1. SY-408 Board...........................................................................................................9-3
9-3-2. AT-189 Board...........................................................................................................9-3
9-3-3. MB-1214 Board........................................................................................................ 9-3
10. Spare Parts
10-1. Note on Repair Parts.........................................................................................................10-1
10-2. Exploded Views..............................................................................................................10-2
Inside-1 .............................................................................................................................10-2
Inside-2 .............................................................................................................................10-3
Outside-1 ...........................................................................................................................10-4
Outside-2 ...........................................................................................................................10-5
Outside-3 ...........................................................................................................................10-6
HDC4300 4

Front Panel .........................................................................................................................10-7
OHB Block .........................................................................................................................10-8
Incom Panel ........................................................................................................................10-9
Mic Panel .........................................................................................................................10-10
PS Block ..........................................................................................................................10-12
DPR Block ........................................................................................................................10-14
MB Block .........................................................................................................................10-15
Front SW Block ...................................................................................................................10-16
Front Fan ..........................................................................................................................10-17
Hotshoe Block ....................................................................................................................10-18
Handle-1 ..........................................................................................................................10-19
Handle-2 ..........................................................................................................................10-20
Handle-3 ..........................................................................................................................10-21
10-3. Supplied Accessories.......................................................................................................10-22
Supplied Accessories .............................................................................................................10-22
11. Block Diagrams
Overall.................................................................................................................................11-1
Frame Wiring..........................................................................................................................11-4
HDC4300 5