Sony RB1G User manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
RB1G CHASSIS
Segment: MW – P. Asia
Version Date Subject
1 04/2013 1st Issue.
9-888-141-P1
FSM
Clf
F
or
SM
-
C
ommon , p
l
ease re
f
er :
9-888-141-01
SYSSET
2018/06/2214:39:14(GMT+09:00)

SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
RB1G CHASSIS
Segment:
MW
–
P Asia
Segment:
MW
P
.
Asia
LCD TV
LCD
TV
SYSSET
2018/06/2214:39:14(GMT+09:00)

MODEL LIST
THIS SERVICE MANUAL CONTAINS UNIQUE SECTION FOR ALL THE MODEL BELOW:
MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.
KDL-42W800A BLACK RM-GD026 Hong Kong, India, Saudi
A
rabia, UE
A
RM-GD028
A
ustralia, New Zealand, Sogul
RM-CD018 Taiwan
KDL-42W804A BLACK RM-GD026 Sogul, Singapore, Vietnam,
Indonesia, Philippines, Thailand,
Malaysia
KDL-47W800A BLACK RM-GD026 Hong Kong, Sogul, Saudi Arabia,
UAE, India, Taiwan
RM-GD028
A
ustralia, New Zealand
RM-CD018 Taiwan
KDL-47W804A BLACK RM-GD026 Sogul, Singapore, Vietnam,
Indonesia, Philippines, Thailand,
Malaysia
KDL-55W800A BLACK RM-GD026 Hong Kong, Sogul, Saudi Arabia,
UAE, India
RM-GD028
A
ustralia, New Zealand
RM-CD018 Taiwan
KDL-55W804A BLACK RM-GD026 Sogul, Singapore, Vietnam,
Indonesia, Philippines, Thailand,
Malaysia
KDL
55W808A
BLACK
RM
GD026
Sl
(H t l)
3
KDL
-
55W808A
BLACK
RM
-
GD026
S
ogu
l
(H
o
t
e
l)
SYSSET
2018/06/2214:39:14(GMT+09:00)

RB1G CHASSIS
W800A/ W801A/ W802A/ W805A/ W807A
TABLE OF CONTENTS
Section Title Page
1. SAFETY NOTES
1-1. Procedure to Remove Rear Cover …………..………..……………………….. 5
1
-
2
Procedure
to Re
-
assemble Rear Cover
6
1
-
2
.
Procedure
to
Re
-
assemble
Rear
Cover
………………………………………..
6
1-3. Instruction about Disassembling Smart Core..….…………………………….. 7
2. DIAGRAMS
2-1. Circuit Board Location…………………………………………………………… 11
2-2. Wire Dressing…………………………………………………………………….. 12
3. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
3-1. KDL- 42 W800A/ W804A….…………………………………………………….. 13
3-2. KDL- 47 W800A / W804A……….………………………………………………. 18
3-3. KDL- 55 W800A /W804A/ 808A...………………………………………………. 23
Please refer Service Manual – Common for below information :
General Safety Notes
Self Diagnostic Function
Triage Chart
Troubleshooting, Troubleshooting reference
Adjustments
4
Diagrams : Block Diagram , Connector Diagram
SYSSET
2018/06/2214:39:14(GMT+09:00)

Screws detail refer to
Section 3
Safety Notes
CAUTION: During this disassemble, the TV set must lie above Soft Cushion sheet/ Protection Sheet.
( Confirm all screws & positions before
removing)
SECTION 1
SAFETY NOTES
1-1. Procedure to remove Rear Cover
Section
3
removing)
AC
cover
AC
cord
4
F fi & iddl fi
1.
A
ll screws should be remove on
rear cover and AC except stand
joint
2. Remove stand by pull down as
direction then remove joint
screw
3. Remove AC cover (plastic). Pull
out AC cord
4
.
F
ore
fi
nger
&
m
iddl
e
fi
nger
clutched AC cover hole
bottom side
Notes & Caution Point
1. 42” : Need one Servicer.
2
47
”
&55
”
: Need two
2
.
47
&
55
:
Need
two
Servicers.
3. Hands need glove.
4. Procedure of remove rear
cover will be same with all
5. The 1st Servicer both hands to
pull up rear cover
6. The 2nd Servicer use both hand
to pick rear cover top & side
7. The two Servicers put up the
rear cover together
cover
will
be
same
with
all
inch.
5. For MW rear cover, no
sharp edge area at rear
cover.
5
SYSSET
2018/06/2214:39:14(GMT+09:00)

Safety Notes
1-2. Procedure to re-assemble Rear Cove
r
Assemble rear cover as a direction
1. Assemble rear cover as a
direction
2. Lay down rear cover top
side to assemble
3. Check all side whether its
properly insert
Alignment: Bottom right corner
4. Tighten all screw for rear
AC & t d
cover,
AC
cover
&
s
t
an
d
joint screw except four
stand screw
6. Put stand as direction and
tighten four stand screw
5. Connect AC cord connector, install AC
cover & tighten the screw
6
SYSSET
2018/06/2214:39:14(GMT+09:00)

Safety Notes
SCREW
+PSW
SCREW
+
PSW
M3
ｘ
6
1-3. Instruction about Disassembling Smart Core
1. Remove screws.
3. Remove Smart Core Cover.
a) a) HG/MD/LK/LS/MW Model b) TE Model
a) HG/MD/LK/LS/MW Model
SCREW
+PSW
M3ｘ6
SCREW
PSW
M3
ｘ
6
（ONLY HG）b) TE Model
SCREW +BVTP 3ｘ10 SCREW +BVTP 3ｘ10
Pull left side.
Don’t pull right side
Pull left side.
Smart Core Cover
Smart Core Cover
Recommended disassemble position
ORNAMENT
Don’t
pull
right
side
.
h
ave a hook only right side.
Lay the display face down on a
work surface that is lager than
the TV and make space in front
of ORNAMENT.
2 Take off Harness from Hook
h
ave
a
hook
only
right
side.
4. Remove Smart Core from SET.
a) a) HG/MD/LK/LS/MW Model
a) HG/MD/LK/LS/MW Model b) TE Model
2
.
Take
off
Harness
from
Hook
.
7
Rotate Smart Core to direction
unplug
SYSSET
2018/06/2214:39:14(GMT+09:00)

Safety Notes
(Continue from 4b)
Release Smart Core Bracket
Wipe scratch marks on BEZEL flame
a) HG/MD/LK/LS/MW Model
TE M d l
(Continue from 4a)
Scratch marks by Smart Core remain on BEZEL flame.
TE
M
o
d
e
l
Smart Core Bracket (Only TE)
Wipe marks
BACK
It moves bottom side with moving on Bracket to back side.
5.Release connector & harness.
b) TE Model
Lock
BOTTOM
a) HG/MD/LK/LS/MW/TE Model
Lock
unplug
8
SYSSET
2018/06/2214:39:14(GMT+09:00)

Safety Notes
6.Release Lid/Case Hook (2 position). 8.Release Ornament/Case Hook (1 position).
Pinch and rotate case hook by flat plate (ex Steel ruler)
HG/MD/LK/LS/MW/TE Model a) HG/MD/LK/LS/MW/TE Model
Case
Pinch
and
rotate
case
hook
by
flat
plate
(ex
.
Steel
ruler)
.
Lid
Put your finger at this position.
This makes it easy to release hook.
CASE
ORNAMENT
9.Remove HIR PWB.
7.Remove Smart Core Lid.
a) HG/MD/LK/LS/MW/TE Model
a) HG/MD/LK/LS/MW/TE Model
LID, SC
9
HIR PWB
SYSSET
2018/06/2214:39:14(GMT+09:00)

Safety Notes
10.Remove Wifi PWB and BT PWB.
Finish!
TE Model
HG/MD/LK/LS/MW/TE Model
HG/MD/LK/LS/MW M d l
Wifi PWB
Cover
Cover
Bracket
HG/MD/LK/LS/MW
M
o
d
e
l
BT PWB
common
Lid
Case
HSC PWB WiFiBT
Lid
Case
11 R l HSC/C H k PWB (2 i i )
d HSC PWB
common
HIR PWB
11
.
R
e
l
ease
HSC/C
ase
H
oo
k
PWB
(2
pos
i
t
i
on
)
an
d
remove
HSC
PWB
.
HSC PWB
CASE
Ornament
HG/MD/LK/LS/MW/TE Model
Remove HSC PWB pinching and rotating this hook
10
Remove
HSC
PWB
pinching
and
rotating
this
hook
.
SYSSET
2018/06/2214:39:14(GMT+09:00)