Sony HVR-Z5C User manual

SERVICE MANUAL
Sony EMCS Co.
Link
SERVICE NOTE
DISASSEMBLY
MODEL INFORMATION TABLE
SPECIFICATIONS
SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
BLOCK DIAGRAMS
ADJUSTMENTS
INSTRUCTION MANUAL
REPAIR PARTS LIST
PRINTED WIRING BOARDS
Link
Revision History
Revision History
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
Ver. 1.0 2008.11
DIGITAL HD VIDEO CAMERA RECORDER
The components identified by
mark 0or dotted line with
mark 0are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque 0sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
2008K0800-1
© 2008.11
Published by Kohda TEC9-852-623-11
RMT-831
Photo: HVR-Z5J
US Model
Canadian Model
AEP Model
E Model
Chinese Model
Japanese Model
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
N MECHANISM (MDX-N221)

NOTE
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
Link
Link
OVERALL SECTION-1
OVERALL SECTION-2 CABINET (R) SECTION MD SECTION
LENS SECTION
HANDLE SECTION-1 HANDLE SECTION-2
EXPLODED VIEWS
EXPLODED VIEWS
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
HANDLE SECTION-3
ABCD
EF H
I
G
HANDLE SECTION-4
J
EVF SECTION
TO (2/2)
TO (2/2)
LCD SECTION MICROPHONE SECTION
LK
M
CABINET (L) SECTION
N
BT PANEL SECTION
MECHANISM DECK
SECITON
LS/MECHANICAL CHASSIS
BLOCK ASSEMBLY-1
PO
Q
LS/MECHANICAL CHASSIS
BLOCK ASSEMBLY-2
MD-141
MD-141
5. REPAIR PARTS LIST (1/2)

NOTE
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
Link
Link ELECTRICAL PARTS LIST
ELECTRICAL PARTS LIST
ACCESSORIES
AS-060 BOARD
CK-204 BOARD
CM-097 BOARD
CM-104 BOARD
FP-031 FLEXIBLE BOARD
FP-032 FLEXIBLE BOARD
FP-228 FLEXIBLE BOARD
FP-776 FLEXIBLE BOARD
FP-965 FLEXIBLE BOARD
FP-966 FLEXIBLE BOARD
FP-967 FLEXIBLE BOARD
FP-969 FLEXIBLE BOARD
FP-971 FLEXIBLE BOARD
FP-972 FLEXIBLE BOARD
FP-973 FLEXIBLE BOARD
FP-974 FLEXIBLE BOARD
FP-975 FLEXIBLE BOARD
FP-981 FLEXIBLE BOARD
FP-982 FLEXIBLE BOARD
FP-983 FLEXIBLE BOARD
GP-025 BOARD
GY-014 BOARD
HP-153 BOARD
HT-002 BOARD
JK-376 BOARD
KY-105 BOARD
MA-454 BOARD
MD-141 BOARD
MS-405 BOARD
PD-372 BOARD
PI-029 BOARD
VC-543 BOARD
VF-178 BOARD
XL-010 BOARD
I
C
E
E
O
O
Q
J
N
G
H
D
M
N
A
J
L
I
I
D
H
E
N
K
N
G
L
D
M
K
G
A
J
H
5. REPAIR PARTS LIST (2/2)
TO (1/2)
TO (1/2)

5. REPAIR PARTS LIST
5-1
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
(ENGLISH)
NOTE:
• -XX, -X mean standardized parts, so they may have some differences from
the original one.
• Items marked “*” are not stocked since they are seldom required for routine
service. Some delay should be anticipated when ordering these items.
• The mechanical parts with no reference number in the exploded views are not
supplied.
• Due to standardization, replacements in the parts list may be different from
the parts specified in the diagrams or the components used on the set.
• CAPACITORS:
uF: µF
• COILS
uH: µH
• RESISTORS
All resistors are in ohms.
METAL: metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F: nonflammable
• SEMICONDUCTORS
In each case, u: µ, for example:
uA...: µA... , uPA... , µPA... ,
uPB... , µPB... , uPC... , µPC... ,
uPD..., µPD...
When indicating parts by reference number,
please include the board name.
(JAPANESE)
The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
【使用上の注意】
•ここに記載されている部品は,補修用部品であるため,回路図及び
セットに付いている部品と異なる場合があります。
•-XX,-Xは標準化部品のため,セットに付いている部品と異なる場合
があります。
•*印の部品は常備在庫しておりません。
•コンデンサの単位でuFはμFを示します。
•抵抗の単位Ωは省略してあります。
金 被：金属被膜抵抗。
サンキン：酸化金属被膜抵抗。
•インダクタの単位でuHはμHを示します。
•半導体の名称でuA...,uPA...,uPB...,uPC...,uPD...等はそれぞれμ
A...,μPA...,μPB...,μPC...,μPD...を示します。
0印の部品，または0印付の点線で囲まれた部品は，
安全性を維持するために，重要な部品です。
従って交換時は，必ず指定の部品を使用してください。
図面番号で部品を指定するときは基板名又はブロック
を併せて指定してください。
お願い
• Abbreviation
CH : Chinese model
CND: Canadian model
J : Japanese model

5-2
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
Ref. No. Part No. Description Ref. No. Part No. Description
1 4-119-235-11 LID, CPC
2 4-131-320-01 CLAMP, AV
3 A-1616-757-A VC-543 BOARD, COMPLETE (SERVICE)
(Z5J/Z5N/Z5U)
3 A-1616-758-A VC-543 BOARD, COMPLETE (SERVICE)
(Z5C/Z5E/Z5P)
4 4-121-128-01 SHEET (VC), ELECTROSTATIC
5-1-1. OVERALL SECTION-1
5-1. EXPLODED VIEWS
DISASSEMBLY
HARDWARE LIST
5 4-119-238-01 SHEET (1212), VC RADIATION
6 4-119-362-01 SHEET (2828), LENS RADIATION
7 1-876-944-11 FP-973 FLEXIBLE BOARD
8 4-119-236-01 FRAME, MAIN
#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)
#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)
VC-543
A
A
B
CD
E
BC
D
A
EF
B
A
C
G
DEF
G
H
H
1
3
6
7
5
8
4
#49
#49
#49
#49
#49
#49
#49
#50
Cabinet (L) section
(See page 5-14)
Overall section-2
(See page 5-3)
2
#50

5-3
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
5-1-2. OVERALL SECTION-2
HARDWARE LIST
Ref. No. Part No. Description Ref. No. Part No. Description
51 4-119-233-01 COVER, CM VENTILATION
52 X-2320-882-1 COVER (93000) ASSY, (REAR)
53 X-2320-890-1 LID (93000) ASSY, CS
#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)
#119 7-627-556-58 SCREW +P 2.6X5 (Black)
#154 7-627-556-97 SCREW, PRECISION +P2.6X8 TYPE 1 (Silver)
MD-141
Handle section-1
(See page 5-7)
BT panel section
(See page 5-15)
Cabinet (R) section
(See page 5-4)
52
51
53
Lens section
(See page 5-6)
#49
#49
#49
#49 #49
#119 #119
#119
#154
#49
DISASSEMBLY

5-4
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
5-1-3. CABINET (R) SECTION
ns: not supplied
DISASSEMBLY
HARDWARE LIST
Ref. No. Part No. Description Ref. No. Part No. Description
*101 4-119-384-01 PLATE, CK FIXED
102 A-1599-835-A CK-204 BOARD, COMPLETE
103 1-836-005-11 FLEXIBLE FLAT CABLE (FFC-171)
104 1-480-866-11 SWITCH BLOCK, CONTROL (CF24000)
105 1-480-867-11 SWITCH BLOCK, CONTROL (KP24000)
106 1-480-864-11 SWITCH BLOCK, CONTROL (AU93000)
107 X-2320-889-1 CABINET (R (93000)) ASSY
108 2-178-805-01 FOOT, RUBBER
109 4-119-851-01 LID (93000), AL
*110 4-119-404-01 SHAFT, AL
*111 4-119-383-01 PLATE, CABINET (R) FIXED
#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)
#53 3-080-206-21 SCREW, TAPPING, P2 (Black)
#121 3-080-205-11 SCREW, TAPPING, P2 (Silver)
MD-141
CK-204
A
A
#53
#53
#53
#121
#53
#53
#53
ns
#53
#53
#50
MD section
(See page 5-5)
ns
105
103
101
102
104
106
108
108
109
110
111
107

5-5
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
Ref. No. Part No. Description Ref. No. Part No. Description
151 1-876-954-11 FP-983 FLEXIBLE BOARD
152 A-1616-572-A MD-141 BOARD, COMPLETE
153 3-059-809-01 DAMPER, MD
154 X-2320-872-1 FRAME ASSY, MD
*155 2-673-770-01 GASKET (D)
*156 4-121-964-01 SHEET, MD INSULATING
157 X-2320-867-1 FRAME ASSY, CS
158 A-1599-833-A FP-969 FLEXIBLE BOARD, COMPLETE
#15 3-062-214-01 SCREW (M1.4X1.5)
#50 2-891-494-11 SCREW (M2), NEW TRUSTER, P2 (Red)
#153 3-059-718-01 SCREW (M1.4X1.5) (Silver)
5-1-4. MD SECTION
DISASSEMBLY
HARDWARE LIST
MD-141
#50
#15
#5
0
#153 #153
#153
#153 Mechanism Deck Section
(See page 5-16)
151
152
153 153
153
153
155
154
156
157
158

5-6
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
5-1-5. LENS SECTION
HARDWARE LIST
Ref. No. Part No. Description Ref. No. Part No. Description
201 1-788-775-11 LENS, VIDEO CF002
*202 4-119-361-01 HEAT SINK, LENS
203 4-119-362-01 SHEET (2828), LENS RADIATION
*204 4-119-360-01 SHEET, CM RADIATION
205 A-1566-526-A DEVICE (SERVICE), PRISM (including IC3001/
IC5001 (CMOS imager) and CM-097/104
complete boards) (Note 2)
206 1-966-281-11 HARNESS (COAXIAL CABLE) (Note 1)
*207 4-119-357-01 COVER (A), LIGHT INTERCEPTION
208 4-119-356-01 SHEET (1122), LENS RADIATION
*209 4-119-358-01 COVER (B), LIGHT INTERCEPTION
*210 4-119-359-01 PLATE, GY GROUND
211 A-1602-003-A GY-014 BOARD, COMPLETE (SERVICE)
#53 3-080-206-21 SCREW, TAPPING, P2 (Black)
#155 3-080-204-31 SCREW, TAPPING, P2 (Black)
#53
#53
#53
(including IC3001/IC5001 (CMOS imager)
and CM-097/104 complete boards) (Note 2)
(Note 1)
#155
211
210
203
209
206
208 208 205
204
207
203
202
201
Note 2: Be sure to read “Precuations for Replacement of Imager”
on page 4-3 when changing the imager.
Note 2: イメージャの交換時は4-4ページのイメージャ交換時
の注意を必ずお読みください。
Note 1: Refer to page 2-1 “Note for disconnecting the harness
(coaxial cable)”when changing the harness (coaxial
cable).
Note 1: ハーネス（同軸ケーブル）の交換時は2-1ページの
Notefordisconnectingtheharness(coaxialcable)
を参照してください。

5-7
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U
HARDWARE LIST
5-1-6. HANDLE SECTION-1
ns: not supplied
Ref. No. Part No. Description Ref. No. Part No. Description
251 X-2187-986-2 HOLDER ASSY, MICROPHONE
252 3-284-080-01 RUBBER, MICROPHONE
253 3-284-081-01 SHEET, RUBBER ADHESIVE
254 3-284-075-02 COVER, MICROPHONE HOLDER RUBBER
255 3-284-074-01 RUBBER, MICROPHONE HOLDER
256 X-2320-880-1 CABINET (93000) ASSY, (UPPER)
*257 3-700-682-01 CUSHION (MIC)
258 1-480-298-11 SWITCH BLOCK, CONTROL (GZ92000)
259 3-288-538-01 SHOE, REAR (COLD)
#49 2-630-005-31 SCREW (M2), NEW TRUSTER, P2 (Black)
#53 3-080-206-21 SCREW, TAPPING, P2 (Black)
#119 7-627-556-58 SCREW +P 2.6X5 (Black)
#49
#49
#49
#53
#119
#49
#49 256
257
258
259
251
252
253
254
255
253
Handle section-2
(See page 5-8)
EVF section
(See page 5-11)
ns
ns
DISASSEMBLY