Sony RDR-HX680 User manual

SERVICE MANUAL
DVD RECORDER
Sony Corporation
Home Electronics Network Company
9-883-980-11 2008D1600-1
©2008.04
Published by Quality Assurance Dept.
SPECIFICATIONS
RDR-HX680/HX780/HX785/
HX980/HX1080
RMT-D246A/D249P/D250P
AEP Model
RDR-HX680/HX780/HX785/HX980/
HX1080
Canadian Model
UK Model
E Model
RDR-HX780
Australian Model
Russian Model
Singapore Model
Thai Model
RDR-HX780/HX980
Photo: RDR-HX780
RMT-D246A
(AEP)
Ver. 1.0 2008.04
(AEP, UK, Russian)
System
Laser: Semiconductor laser
Channel coverage:
PAL (
AEP, UK, Russian model
B/G, D/K, I)/SECAM (L)
VHF: E2 to E12, R1 to R12, F2 to
F10, Italian A to H, Ireland A to J,
South Africa 4 to 11, 13
UHF: E21 to E69, R21to R69, B21 to
B69, F21 to F69
CATV: S01 to S05, S1 to S20, France
B to Q
HYPER: S21 to S41
The above channel coverage merely ensures
the channel reception within these ranges. It
does not guarantee the ability to receive
signals in all circumstances. The channels
that can be received differ depending on the
country/region.
Video reception: Frequency
synthesizer system
Audio reception: Split carrier system
Aerial out: AEP, UK, Russian model
Antennaout: Canadian, E model
Channel coverage:
Canadian, E model
NTSC
VHF: 2 to 13
UHF: 14 to 69
CATV: A8 to A1, A to W, W+1 to W+84
75-ohm asymmetrical aerial socket
Timer: Clock: Quartz locked/Timer
indication: 24-hour cycle (digital)
Video recording format: MPEG-2,
MPEG-1
Audio recording format/applicable
bit rate: Dolby Digital 2 ch
256 kbps/128 kbps (in EP, SLP, and
SEP mode), PCM
Inputs and outputs
LINE 2
LINE OUT: Canadian, E model
OUT: AEP, UK, Russian model
(AUDIO): Phono jack/2 Vrms/10 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y: 1.0 Vp-p,
C
C: 0.286 Vp-p (NTSC)
C: 0.286 Vp-p (NTSC)
: 0.3 Vp-p (PAL)
LINE 2
LINE IN 1/2/3: Canadian, E model
IN: AEP, UK, Russian model
(AUDIO): Phono jack/2 Vrms/more than
22 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y: 1.0 Vp-p,
C: 0.3 Vp-p (PAL)
LINE 3 – TV: 21-pin
CVBS OUT
S-Video/RGB OUT (upstream)
LINE 1/DECODER: 21-pin
CVBS IN/OUT
S-Video/RGB IN
Decoder
DV IN: 4-pin/i.LINK S100
DIGITAL OUT (COAXIAL): Phono
jack/0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT
(Y, PB/CB, PR/CR):
(Y, PB, PR):
AEP, UK, Russian model
AEP, UK, Russian model
AEP, UK, Russian model
Canadian, E model
Phono jack/Y: 1.0 Vp-p,
PB/CB: 0.7 Vp-p, PR/CR: 0.7 Vp-p
G-LINK*:mini jack
HDMI OUT: HDMI™ Connector
USB:
USB jack Type A (For connecting
digital still camera, Memory card
reader, USB memory and HDD
camcorder)
USB jack Type B (For connecting
PictBridge-compatible printers)
General
Power requirements: 220-240 V AC,
50/60 Hz
Power consumption:
43 W AEP, UK, Russian model
42 W Canadian, E model
Dimensions (approx.):
430 ⋅66.5 ⋅286.5 mm (width/height/
depth) incl. projecting parts
Hard disk drive capacity:
RDR-HX680/HX780/HX785:
160 GB
RDR-HX980: 250 GB
RDR-HX1080: 500 GB
Mass (approx.): 4.4 kg
Operating temperature: 5ºC to 35ºC
Operating humidity: 25% to 80%
Supplied accessories:
Mains lead (1)
Aerial cable (1)
Re
Audio/video card (1) Canadian, E model
mote commander (remote) (1)
Set top box controller (1)*
R6 (size AA) batteries (2)
*RDR-HX780/HX785/HX980/HX1080
Specifications and design are subject to
change without notice.
AEP model only
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SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE WITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
1. Checktheareaofyourrepairforunsolderedor poorly-soldered
connections. Checkthe entire board surface for soldersplashes
and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4. Lookforparts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270˚C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
CAUTION
Use of controls or adjustments or performance of procedures
otherthan those specified hereinmay result in hazardousradiation
exposure.
WARNING!!
WHEN SERVICING, DO NOTAPPROACH THE LASER EXIT WITH
THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE
FROMADISTANCE OF MORE THAN 25 cm FROM THE SURFACE
OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Special Component Notice
The components identified by mark 9contain confidential
information.
Strictlyfollow the instructionswhenever the components arerepaired
and/or replaced.
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TABLE OF CONTENTS
1. SERVICE NOTE
1. DISK REMOVAL PROCEDURE IF THE TRAY
CANNOT BE EJECTED (FORCED EJECTION) ·········1-1
2. BOARD CONNECTION, SERVICE REMOTE
CONTROLLER·······························································1-1
3. MODEL NAME SETTING METHOD WHEN ENGINE
IS REPLACED ································································1-2
4. HOW TO DIAGNOSE HDD FAILURE ·························1-3
4-1. Defective HDD ································································1-3
4-2. HDD Recognition status··················································1-3
4-3. Display [E01] on FLD with unrecognized HDD·············1-4
4-4. Display [E02] on FLD ·····················································1-5
4-5. When playing a video, MP3, or JPG, the contents freeze1-5
4-6. Factory Check··································································1-6
4-7. Final Check······································································1-6
2. DISASSEMBLY
2-1. UPPER CASE ·································································2-2
2-2. TRAY COVERASSEMBLY ··········································2-2
2-3. FRONT PANEL BLOCK ················································2-3
2-4 FR-291 BOARD, FL-184 BOARD ·································2-3
2-5. DVD UNIT ······································································2-4
2-6. DC FAN···········································································2-5
2-7. HARD UNIT ···································································2-5
2-8. AV-133/134 BOARD ·······················································2-6
2-9. SWITCHING REGULATOR ··········································2-6
2-10. CIRCUIT BOARDS LOCATION ···································2-7
3. BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM-1 ································3-1
3-2. OVERALL BLOCK DIAGRAM-2 ································3-3
3-3. AV-133 BLOCK DIAGRAM ··········································3-5
3-4. AV-134 BLOCK DIAGRAM ··········································3-7
3-5. RD-066 BLOCK DIAGRAM ·········································3-9
3-6. FR-291, FL-184, VDC-001 BLOCK DIAGRAM ········3-11
3-7. POWER BLOCK DIAGRAM ······································3-13
4. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS
4-1. FRAME SCHEMATIC DIAGRAM································4-1
4-2. SCHEMATIC DIAGRAMS ············································4-3
WAVEFORMS ································································4-3
• AV-133 (1/5) (IT CONTROLLER, IR)
SCHEMATIC DIAGRAM ······························4-5
• AV-133 (2/5) (POWER/FAN CONT.)
SCHEMATIC DIAGRAM ······························4-7
• AV-133 (3/5) (VIDEO/AUDIO)
SCHEMATIC DIAGRAM ······························4-9
• AV-133 (4/5) (EURO)
SCHEMATIC DIAGRAM ····························4-11
• AV-133 (5/5) (TUNER)
SCHEMATIC DIAGRAM ····························4-13
• AV-134 (1/5) (IT CONTROLLER, IR)
SCHEMATIC DIAGRAM ····························4-15
• AV-134 (2/5) (POWER/FAN CONT.)
SCHEMATIC DIAGRAM ····························4-17
• AV-134 (3/5) (VIDEO/AUDIO)
SCHEMATIC DIAGRAM ····························4-19
• AV-134 (4/5) (JACK)
SCHEMATIC DIAGRAM ····························4-21
• AV-134 (5/5) (TUNER)
SCHEMATIC DIAGRAM ····························4-23
• FR-291 (FL DRIVER, LINE 2 IN, FUNCTION SW)
SCHEMATIC DIAGRAM ····························4-25
• FL-184 (DV, USB, REMOCON RECEIVER, ··················
POWER SW)
SCHEMATIC DIAGRAM ····························4-27
• RD-066 (1/7) (POWER BLOCK)
SCHEMATIC DIAGRAM ····························4-29
• RD-066 (2/7) (EMMA BLOCK)
SCHEMATIC DIAGRAM ····························4-31
• RD-066 (3/7) (VIDEO/AUDIO BLOCK)
SCHEMATIC DIAGRAM ····························4-33
• RD-066 (4/7) (MEMORY BLOCK)
SCHEMATIC DIAGRAM ····························4-35
• RD-066 (5/7) (SATA/IDE IF)
SCHEMATIC DIAGRAM ····························4-37
• RD-066 (6/7) (HDMI/DV/USB BLOCK)
SCHEMATIC DIAGRAM ····························4-39
• RD-066 (7/7) (DVD DRIVE)
SCHEMATIC DIAGRAM ····························4-41
• SWITCHING REGULATOR (SRV-2101EK)
SCHEMATIC DIAGRAM ····························4-43
• SWITCHING REGULATOR (SRV-2058EK)
SCHEMATIC DIAGRAM ····························4-45
• SWITCHING REGULATOR (SRV-2059WW)
SCHEMATIC DIAGRAM ····························4-47
4-3. PRINTED WIRING BOARDS ·····································4-49
• FR-291 (FL DRIVER, LINE 2 IN, FUNCTION SW)
PRINTED WIRING BOARD ·······················4-49
• AV-133 (IT CONTROLLER, IR, POWER/FAN CONT.,
VIDEO/AUDIO, EURO, TUNER)
PRINTED WIRING BOARD ·······················4-51
• AV-134 (IT CONTROLLER, IR, POWER/FAN CONT.,
VIDEO/AUDIO, EURO, TUNER)
PRINTED WIRING BOARD ·······················4-55
• RD-066 (POWER BLOCK, EMMA BLOCK, VIDEO/
AUDIO BLOCK, MEMORY BLOCK, SATA/IDE IF,
HDMI/DV/USB BLOCK, DVD DRIVE)
PRINTED WIRING BOARD ·······················4-59
• FL-184 (DV, USB, REMOCON RECEIVER,
POWER SW)
PRINTED WIRING BOARD ·······················4-63
5. IC PIN FUNCTION DESCRIPTION
5-1. IT CONTROL IC
(IC101:LC87F06J2A-F59P6-E
(AV-133/134 BOARD))···················································5-1
5-2. AV ENCODER/DECODER IC
(IC1001:MC10050F1-505-LU1-A
(RD-066 BOARD)) ·························································5-3
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6. SERVICE MODE
6-1. SERVICE MODE MAP ··················································6-2
6-2. Diagnostic Mode ·····························································6-3
6-2-1.Model Setting ··································································6-3
6-2-2.Service Mode···································································6-4
6-2-3.Version Information and Other Information
(First screen)····································································6-4
6-2-4.RF Level Simplified Diagnosis (Subscreen1) ·················6-5
6-2-5.HDD Information for the HDD return sheet
(Simplified measurement mode) ·····································6-6
6-2-6.Cautions for handling the HDD·······································6-7
6-2-7.HDD Error Logging ························································6-9
6-2-8.ATA/ATAPI History - ERR ··········································6-10
6-2-9.How to confirm HDD Access Flow·······························6-10
6-2-10.ATA/ATAPI Debugging Screen Second Screen and LD
Deterioration Judgment (for writer) ····························6-11
6-2-11. History of VR Recording-related Errors ·····················6-13
6-2-12. DV Service Mode ·······················································6-17
6-2-13. EPG Service Mode······················································6-19
6-2-14. Aging Mode ································································6-21
6-2-15. HDD Check Mode ······················································6-22
6-3. Setup Related Menu ······················································6-23
6-3-1.Firmware Downloading·················································6-23
6-3-2.Area-Specific Channel Setting ······································6-23
6-3-3.OSD Filter Setting ·························································6-24
7. ADJUSTMENTS
7-1. LD Power Adjustment and function check······················7-2
7-2. LD Deterioration Information for ATA/ATAPI
Confirmation ···································································7-6
7-3. Write Quality Confirmation ············································7-7
8. REPAIR PARTS LIST
8-1. EXPLODED VIEWS
8-1-1.OVERALL SECTION·····················································8-1
8-1-2.CHASSIS SECTION·······················································8-2
8-2. ELECTRICAL PARTS LIST ··········································8-3
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1-1
RDR-HX680/HX780/HX785/HX980/HX1080
SECTION 1
SERVICE NOTE
1. DISK REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION)
1. Remove the upper case.
2. Insert the stiff wire in the hole and eject the tray.
NOTES DURING THE FORCED EJECTION
1. If the forced ejection is executed while a blank disc media (DVD±RW, ±R) exists on the tray
•Insert a DVD-ROM (DVD test disc, DVD software available on the market, or the like) in the tray and then close the tray.
Note1: If you close the tray while it is empty, ejection of the tray becomes impossible.
Note2: If you close the tray with a CD disc inserted in it, the CD can be ejected. However, if you close the tray while it is empty, there can be a case that
ejection of the tray becomes impossible.
Note3: Even if you replace the DVD drive unit while the tray remains under the state as described above, the situation cannot be improved.
2. If the tray cannot be ejected while the disc is not inserted
•Execute the forced ejection.
•Insert a DVD-ROM (DVD test disc, DVD software available on the market, or the like) on the tray and try to close the tray.
(There are cases that it recovers the trouble.)
3. Contents of forcedly ejected blank disc media (DVD±RW, ±R) can be damaged. (There can be a case that initialization is also impossible.)
1 The stiff wire
Open the tray
Hole
2. BOARD CONNECTION, SERVICE REMOTE CONTROLLER
Extension cable
(J-6090-201-A)
SERVICE REMOTE CONTROLLER
(J-6090-203-A)
AV-133/134 board : CN101(40core
)
RD-066 board : CN2301(40core)
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1-2
3. MODEL NAME SETTING METHOD WHEN ENGINE IS REPLACED
Required equipment:
•Remote controller (RMT-D246A/D249P/D250P)
•Service remote controller (J-6090-203-A)
•Monitor
Model name delete method
1. Turn the main POWER ON.
2. Press the following buttons on the service remote controller in this order.:
“ESC” k“CHAP” k“1”
*Confirm that the above operation is performed in the state that the screen has exited all settings such as “Home Menu” or “Simple
Setting”.
3. Turn the main POWER OFF.
4. Turn the main POWER ON.
5. Find out the tentative model name from the Correspondence Table (Table 1) for the client machine. Then, enter the 4-digit “Input No.”
on the screen using the service remote controller.
6. The model name setting method is complete. (Screen disappears.)
*Upon completion of the model name setting, be sure to press both “ENTER” and “3” simultaneously on the service remote controller
without fail. It sets the remote control code “3”.
Table1 Correspondence table between tentative model name and final product name
Model name RDR-HX680 RDR-HX780 RDR-HX785 RDR-HX980 RDR-HX1080
AEP1 MRX-1730/CEK MRX-1735/EC1 MRX-1735/EC1 MRX-1755/EC1 MRX-1799/EC1
AEP2 MRX-1720/EC2 MRX-1730/EC2 — MRX-1750/EC2 —
AEP3 MRX-1730/CEK — — — —
UK — MRX-1730/CEK — — —
CND — MRX-1790/CA2 — — —
AUS — MRX-1730/AU2 — MRX-1750/AU2 —
RUS — MRX-1730/RU3 — MRX-1750/RU3 —
SP — MRX-1730/SP7 — MRX-1750/SP7 —
TH — MRX-1730/SP7 — MRX-1750/SP7 —
E32 — MRX-1790/E32 — — —
Tentative
model
name
Service remote controller
(Part code: J-6090-203-A)
[Symptom]
If the following operation is performed, set won’t be able to be restored.
[Remedy]
Must not be performed the following operation using service remote.
If it is performed, set won’t be able to be restored.
And if set is broken by the operation, we can’t guarantee the set when
pressing in order of the following button.
* [ESC]--> [STEREO]
([ESC]--> [Any button which is not described in SM])
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4 2
9 8
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1-3
4. HOW TO DIAGNOSE HDD FAILURE
4-1. Defective HDD
There are four symptoms of defects in the HDD.
1. “E01” is displayed on the FLD.
(The HDD is unauthorized.)
2. “E02” is displayed on the FLD.
3. When playing a video, MP3, or JPG, contents freeze.
4. Irregular noises from the HDD
4-2. HDD Recognition status
How to enter Recognition status and sub screen mode.
•While the GUI screen is not displayed, use the service remote
controller and press “ESC” key followed by “DISP” key.
•While the first screen is displayed, press “DIG/ANA” key
repeatedly until the desired subscreen is displayed.
The subscreens change.
MRX-1635/EC1 VERSION : 1.01
: RELEASE 104
Rev. 1. 5895
: 1.178 OK
: DVD-RW DVR-L12X OK
1.00 OK
: 000800004940
: XXXXXXXXXXXXXXXX 250
:
250
DEVICE : E2R-FEx1.0 FLASH : 64M
REGION : 2 C: 0000400259
HDCP : 0000400259
SYSCON
TUNERCON
DRIVE
PIC SERIAL
HDD INT
HDD USE
• Details on HDD data are described below:
Sample 1: (For the DVD recorder of 120GB)
HDD INT: XXXXXXXXXXXXXXXX 160
HDD USE: 120
Sample 2: (For the DVD recorder of 160GB)
HDD INT: XXXXXXXXXXXXXXXX 160
HDD USE: 160
Sample 3: (For the DVD recorder of 250GB)
HDD INT: XXXXXXXXXXXXXXXX 250
HDD USE: 250
Sample 4: (For the DVD recorder of 500GB)
HDD INT: XXXXXXXXXXXXXXXX 500
HDD USE: 500
The item [HDD USE] indicates the HDD capasity of the DVD recorder
specifications.
Check if the valeus match with the specifications of the DVD recorder.
Service remote controller
(Part code: J-6090-203-A)
HDD identification
conditions
Failure to physically
identify the HDD (no
connection, defective
HDD, interface error).
Physical identification of
HDD possible, but not
identified
Physical identification of
HDD possible, HDD
identified, but failure in
logical formatting.
Physical identification of
HDD possible, HDD
identified, and correct
logical formatting (HDD
correctly identified).
Details on HDD data
are described below.
Blank space
WDC 10234564 # 160
WDC 10234564 ! 160
WDC 10234564 160
Remarks
Check the connection to the
SATA cable and power cable.
Replace the SATA cable or
power cable.
Replace the HDD.
Replace the FE or part in the
SATA/ATA communication.
“#” indicates that the HDD is
unauthorized.
“!” indicates an HDD
authorization error. Initialize
the HDD.
FL Display
REPAIR
E01
E02
Normal
OS Display
“Repaining the HDD”.
r
“HDD repair is
complete”.
An error occurred.
Please consult your
nearest Sony dealer.
Note that contents on
the HDD may be
erased when servicing
this unit.
The Hard Disk Drive
info is incorrect.
Use the Disk Setup
menu to reformat.
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1-4
Note: Write down the HDD information on the HDD
return sheet before replacing the HDD.
Note the information on pages 6-6, 6-7, 6-9,
and 6-10 of Chapter 6, “SERVICE MODE”.
For information about replacing the HDD, see
page 2-5 of Chapter 2, “DISASSEMBLY”.
After replacing the HDD, perform
“Factory Check” on “SERVICE NOTE”, page 10.
When performing “Factory Check”, the data
saved to the HDD by the customer is erased.
Obtain customer consent before performing
“Factory Check”.
E01
END
Is not “#” displayed?
Reconnect the SATA
cable. Does the problem
still occur?
Replace the SATA cable.
Does the problem
still occur?
Replace the HDD with a new
one and perform Factory Check.
YES
Is the HDD free from
abnormal noises?
YES
YES
YES
Does the problem
still occur?
There may be a problem with the Engine.
Therefore, put the original HDD back in the unit.
Then, follow the procedure to replace the Engine.
After replacing the Engine, perform “Setting the Model Name”
on “Service Note”, page 6.
YES
Does the problem
still occur?
Another defect
has occurred.
YES
Unauthorized HDD
Replace the SATA Cable
NO
NO
NO
NO
NO
Final check
NO
Replace the HDD
Note: Performing “Final Check” will not erase the HDD data.
*
Refer to “Note”.
*
Refer to “Note”.
Note: Write down the HDD information on the HDD
return sheet before replacing the Engine.
For information about replacing the Engine,
see page 2-4 of Chapter 2, “DISASSEMBLY”.
When performing “Factory Check”, the data
saved to the HDD by the customer is erased.
Obtain customer consent before performing
“Factory Check”.
4-3. Display [E01] on FLD with unrecognized HDD
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1-5
4-4. Display [E02] on FLD
Note: When E02 is displayed, the user data has
already broken due to system DATA Error.
E02
END
Is the HDD free from
abnormal noises?
YES
NO
Factory check
Final check
Replace the HDD
Has the Final check ended
with success?
YES
NO Replace the HDD
*Refer to “Note”.
*Refer to “Note”.
Note: Performing “Final Check” will not erase the HDD data.
4-5. When playing a VIDEO, MP3, or JPG, the contents freeze
When playing a VIDEO, MP3, or JPG,
the contents freeze.
(Any error is not displayed on the FLD.)
Display the ATA/ATAPI history by using
“HDD Access Flow” on page 6-10.
Is the HDD free from
abnormal noises?
YES
Does the history show
no errors?
YES
NO
NO
END
Final check Replace the HDD
Has the Final check ended
with success?
YES
NO
Note: Performing “Final Check”
will not erase the HDD data.
*Refer to “Note”.
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1-6
4-7. Final Check
4-7-1. SELF TEST (SMART TEST)
This is a simplified diagnosis for the HDD.
A serious failure in the HDD can be detected with this test.
Time required for testing:Approx. 60 sec.
How to start/terminate the diagnostic program
Use the remote control unit for servicing.
•How to start: Press the following keys in this order; “ESC”, “CX”, “0”, and “1” keys. (refer to 6-2-15)
•How to terminate: Press “ESC” key.
Execute Self-Test.
•Press “3” key on the remote control unit for servicing while the menu screen is displayed.
•When the following screen is displayed, press “1” key to start the Self-Test.
Recording Error History Display
07-03-19 12:36:06 ESFSYS INIT
07-03-19 12:36:06 HDD Zero MR
07-03-19 12:36:06 HDD Initialze
07-03-19 12:36:06 HDD Zero MR
07-03-19 12:27:27 Status NG
4-6. Factory Check
1. Pull out and then reconnect theAC cable.
2. Press “ESC” key followed by “P.RUN” key to start Formatting.
3. When “B COMPLETE” appears, the Factory Check is complete.
4. Press “Power” button. The unit starts normally.
When “Factory Check” has finished completely without error, reset “Recording Error History” and “ATA/ATAPI History Error” with the
Clear key.
Note: Write down the HDD information on the HDD return sheet before
replacing the HDD.
Note the information on pages 6-6, 6-7, 6-9, and 6-10 of Chapter 6,
“SERVICE MODE”.
When performing “Factory Check”, the data saved to the HDD by the
customer is erased.
Obtain customer consent before performing “Factory Check”.
“Recording Error History” and “ATA/ATAPI History Error”, see pages
6-9, 6-10 of Chapter 6, “SERVICE MODE”.
Note: Performing “Self Test” will not erase the HDD data.Note: “2. Exe Ext Self Test” is not used.
HDD CHECK MODE [1-4]
1 HDD Information
2 S.M.A.R.T Attribute Information
3 S.M.A.R.T DST
4 HDD R/W Check
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1-7E
Diagnosis results
•Without an error: “. . . Completed” is displayed.
Then, proceed to the Extended Self-Test.
•With an error: “. . . Error” is displayed. Look at the number in Test Result.
If the place value for tens is 1 or 2, execute the Self-Test again.
If it is from 3 to 7, the HDD must be replaced.
Note: If the result of the second test is the same, replacement of the HDD is required.
Example: No error Example: With an error
4-7-2. Performance Check
Press “ESC” key, then “A.MON” key.
This is a reading test across all sectors of the HDD.
Data recorded on the HDD will not be erased, because no writing operation is performed.
Time required for testing: Approx. 45 min/160 G
75 min/250 G
130 to 150 min/500 G
When “Performance Check” finishes completely without error, reset “ATA/ATAPI History Error” with the Clear key.
0:Factory Check start 0 0 000000
Power On
FL display specification
HDD factory Check HDD performance Check
aNormal display aError display
1:Power ON Test
2:
Random Write/Read/Compare Test
3:ID Sequential Read Verify Test
4:
OD Sequential Read Verify Test
5:Format
7:Power ON Test
8:Power OFF Test
9:Power ON Test
a:Power OFF Test
b:Complete
6:Power OFF Test 6 0 000000
7 0 000000
8 0 000000
9 0 000000
A 0 000000
B COMPLETE
1 0 000000 81 0 00000
HDD ERR 01
HDD ERR 02
aError display
HDD ERR 81
HDD ERR 82
HDD ERR 03
HDD ERR 04
HDD ERR 05
HDD ERR 07
HDD ERR 09
2 0 000000
3 ** *****
H M S
80 0 00000
aNormal display
83 0 00000
H M S
84 COMPLETE
82** *****
H M S
4 ** *****
H M S
5 FM *****
H M S
80:Performance Check start
81:Power ON Test
82:
all Sequential Read Verify Test
83:Power OFF Test
84:Complete
Power off
Power On15s
Power off
Power On
15s
15s
20s
20s
15s
Power off
Power On
Power off
Fig 1. FL Display Flow
* The logo for “Factory Check” and “Performance Check” is recorded in “ATA/ATAPI History Error”.
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2-1
RDR-HX680/HX780/HX785/HX980/HX1080
SECTION 2
DISASSEMBLY
NOTE: The following flow chart shows the disassembly procedure.
Set
Upper case
(Page 2-1)
Tray cover assembly
(Page 2-2) HDD unit (Page 2-7)
Front panel block
(Page 2-3)
FR-291 board,
FL-184 board
(Page 2-4)
DVD unit
(Page 2-5)
Switching regulator
(Page 2-9) AV-133/134 board (Page 2-8)
DC fan
(Page 2-6)
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2-2
NOTE: Follow the disassembly procedure in the numerical order given.
2 Tapping screw
1 Tapping screw
3 Three screws
(special front point screw
)
4 Upper case
1 The stiff wire
3 Two claws
4 Tray cover assembly
2 Open the tray
Hole
2-1. UPPER CASE
2-2. TRAY COVER ASSEMBLY
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2-3
1 Three claws
2 Four claws
3 Front panel block
5 FL-184 board
4 Two screws
(+BV3)
6 Three screws
(+BV3)
7 FAR-008 flexible flat cable
(24core) (CN202)
1 FLR-010 flexible
flat cable (5core)
8 FR-291 board
3 RV-003 harnes
s
(6p) (CN101)
2 RU-001 harness
(10p) (CN102)
(CN201)
(CN106)
2-3. FRONT PANEL BLOCK
2-4. FR-291 BOARD, FL-184 BOARD
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2-4
1 RU-001 harness
(10p) (CN102)
2 RV-003 harness
(6p) (CN101)
6 Flexible flat cable (40core)
(CN2301)
qs Remove the rear panel in
the direction of the arrow
A .
7 Screw (+P3)
8 Screw (+BV3)
9 Screw (+P3 × 4)
qa Screw (+P3 × 4)
0 Five screws (+BV3)
qk Two screws
(+PSW3
× 6)
ql Holder
wf Remove the DVD unit in
the direction of the arrow
B .
wd Remove the Gusket
(for Canadian model only)
qg Two screws
(+BV3)
qf Four screws
(+BV3)
3 PH-080 harness
(4p) (CN203)
4 PR-078 harness
(13p) (CN201)
ws RU-001 harness
(10p) (CN5201)
wa RV-003 harness
(6p) (CN5101)
w; RP-078 harness
(13p) (CN4501)
A
B
5 RH-059 or RH-060 harness
(7p) (CN5604)
qj Remove the PH-080
harness (4p)
qh Remove the harnesses.
Power supply block
2-5. DVD UNIT
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2-5
2-6. DC FAN
1 Two screws (+BV3)
2 Screw (+BV3)
5 RH-059 or RH-060 harness
(7pin) (power)
4 PH-080 harness
(4pin) (data)
6 Two screws
6-32UNCX4 (SG)
7 Two screws
6-32UNCX4 (SG)
8 HDD unit
3 Screw (+BV3)
and wire clamp
3 Two screws
(+BV3)
4 DC fan
2 Non-halogene tape
Air flow
1 Fan harness
(2p) (CN201)
AV-133/134 board
2-7. HARD UNIT
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2-6
1 FAR-008 flexible flat cable
(24core) (CN105)
6 AV-133/134
board
5 Three screw
s
(+BV3)
2 FRA-006 flexible flat cable
(40core) (CN101)
3 Fan harness
(2p) (CN201)
4 PAE-003 harness
(5p) (CN301)
2-8. AV-133/134 BOARD
2-9. SWITCHING REGULATOR
1 PAE-003 harness
(12p) (CN202)
3 Two board holders
2 Three screws (+BV3)
4 Spacer
5 Switching regulator
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4 2
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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2-7E
2-10.CIRCUIT BOARDS LOCATION
Switching Regulator
AV-133/134 board
IT CONTROLLER, IR, POWER, FAN CONT,
VIDEO/AUDIO, EURO, TUNER
RL-184 board
DV, USB,
REMOCON RECEIVER
RD-066 board
POWER, EMMA, VIDEO/AUDIO, MEMORY,
SATA/IDE IF, HDMI/DV/USB, DVD DRIVE
FR-291 board
FL DRIVER, LINE 2 IN
FUNCTION SW
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RDR-HX680/HX780/HX785/HX980/HX1080
SECTION 3
BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM-1
(HX680/HX780: AEP, UK, RUS/HX785/HX980: AEP, RUS/HX1080)
3-1 3-2
FL-184 BOARD
AV-133 BOARD
AERIAL
IN
OUT
SDA
SCL
SDA
SCL
SDA
SCL
SIF
EURO MSP
X1601
18.432MHz
TUNER
U601
TU_L
TU_R
TU_V
LINE 3-TV
JA501(1/2)
LINE 1/DECODER
JA501(2/2)
L,R IN
L,R IN
R,G,B IN R,G,B C
RR/C
V/Y,C IN/OUT
V/Y,C IN/OUT
41
22
N-LINK
V/Y,C OUT
YP,CR,,CB
Y,C
Y
C
YP,CR,CB
Y,C
Y/C,RGB
L,R
L,R
2Y,2C
2V
2L,2R L,R
L,R
L,R
AIBD0
Y,C
V
PY,PB,PR
B,G
R,G,B OUT
L,R IN
L,R OUT
FANCTION
FANCTION
N-LINK
IC406
AVLTH SW
IC401
IC1601
VIDEO / AUDIO
SELECTER
IC101
IT
CONTROLLER
Y
XRESETXRST1 P CONT2
DSDA,DSCL
IC402
BUFFER
JA401
JA402
S VIDEO
VIDEO
AUDIO R
AUDIO L
Y
CB
CR
LINE2 OUT
COMPONENT
VIDEO
OUT
V
L
R
PY
PB
PR
20
1
2Y
2C
J201
2V
2L
2R
G LINK
JA751
FR-291 BOARD
X101
IC101 VDD
15MHz
X102
32.768KHz
N-LINK
FANCTION
SW
IC103
IC101 VDD DET
V+5V
IC102
POWER FAIL
DET
KEY1-3
KEY1-3
IC104
DDC SW
RD-066 BOARD
IC1001
AV ENC/DEC
IC3101
AUDIO ADC
IC3702
IC5701
SPDIF SEL
SPDIF
4
IC3201
AUDIO DAC
5
AOD0
IC3202
AUDIO LPF
M
FOCUS
COIL
TRACKING
COIL
SPINDLE
MOTOR
LASER
FRONT
MONITOR
PHOTO
DETECTOR
LD
DRIVER
DVD
OPTICAL
PICK-UP
BLOCK
M
H
SLED
MOTOR
M
LOADING
MOTOR
5
4
W2EN+,W2EN-,
W3EN+,W3EN-,
W1EN+,W1EN-,
OSCEN+,OSCEN-
FMO+, FMO-
RF+,RF-
SI, SCLK
XRESET
T+,T-TDRV
FDRV
FG
SL1,SL2
LD
SO, SI, SCLK
OPEN
CLOSE OPEN
CLOSE
MDRV
XDMUTE1
XDMUTE2
F+,F-
U,V,W
HU+,HU-
HV+,HV-
HW+,HW-
ST1+,ST1-,
ST2+,ST2-
LDO+,LDO-
A, B, C, D, S1, S2, S3, S4
IC501
TRACKING COIL DRIVE
FOCUS COIL DRIVE
SPINDLE MOTOR DRIVE
SLED MOTOR DRIVE
LOADING MOTOR DRIVE
IC201
FL DRIVE
Q201,202
T201
DC/AC
CONVERTER
F1,F2
SEG1-16
GRD1-12
FLDATA
FLCLK
FLSTB
V+12V
VEE
ND201
FLUORESCENT
DISPLAY
S201-S210
FUNCTION
SWITCH
D212,214
HDD,DVD
IC101
REMOTE
CONTORL
RECEIVE
IR
V+5USB
S VIDEO
VIDEO
AUDIO R
AUDIO L
(MONO)
LINE2 IN
CN104
CN105
USB
BTYPE
USB
ATYPE
DV
IN
CN103
KEY1,3
S101
POWER
S102
ONE TOUCH DUB
IC1201
IC1221
IC5803
IC5804
512Mbit x2
DDR SDRAM
17
DADRS0-12
DDATA0-31
IC201
64Mbit
SDRAM
MD0-15
MA0-11
8
IC5602
SATA
BRIDGE
AT1DAT10-15
IC1102
128Mbit
FLASH ROM
HDATA0-15
HADRS1-22
3
IC5801
JA5801
XRESET
XRESET
TXD,RXD
XRESET
CEC, HPD
MRST
DDC SW
TXP,TXN
RXP,RXN
13
2
13 13
AT1DAT10-15 AT1DAT10-15
HDD
UNIT
EV+5.8V
IC5204
5V REG
V+1R5_IN
IC3707
RESET
USBDM2
USBDP2
USBVFB
USBDM1
USBDP1
TPAP,TPAN
TPBP,TPBN
IC5203
IC3701
X101
16.9344MHz
X1001
24.576MHz
X1002
27MHz
X5502
25MHz
X5101
24.576MHz
CN3802
IDE HDD
13 13
AT0DAT10-15 AT0DAT10-15
(not use)
IC5103
DV PHY
PHY D0-7
7
48MHz
XTAL OSC
X5201
6 4
2
JA5701
DIGITAL
OUT
SWITCHING
REGULATOR AC IN
SWITCHING
REGULATOR
V+12V
EV+5.8V
V12M
V+5M
SW+3.3V
SW+1.53V
P-CONT
D101-104
RECT
FU101
T3.15A
250V
P-CONT
FANCTL
FAN
DRIVE
2
AGC MSPSTAT
AGC, MSPSTAT
XRST1
HX780 : AEP1/HX785/
HX980 : AEP1/
HX1080 : AEP1
Note: The HDMI block is highly confidential, and prohibited from releasing to public.
The components identified by mark 9contain confidential information.
Strictly follow the instructions whenever the components are repaired and/or replaced.
FAN
42
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

RDR-HX680/HX780/HX785/HX980/HX1080
FL-184 BOARD
AV-134 BOARD
AERIAL
IN
OUT
SDA
SCL
SDA
SCL
SDA
SCL
SIF
EURO MSP
X1601
18.432MHz
TUNER
U601
TU_L
TU_R
TU_V
V1
L1
C1
JA403
*
JA403
6P RDR-HX780: CND, E model
3P RDR-HX780: AUS, TH, SP
/HX980: AUS, TH, SP model
*
R,G,B
Y1
C3
V3
YP,CR,,CB
Y,C
Y
C
YP,CR,CB
Y,C
Y/C,RGB
L,R
2Y,2C
2V
2L,2R L,R
L,R
L,R
AIBD0
Y,C
V
PY,PB,PR
Y3
R1
L3
R3
TU_L/R
IC401
IC1601
VIDEO / AUDIO
SELECTER
IC101
IT
CONTROLLER
Y
XRESETXRST1 P CONT2
DSDA,DSCL
IC402
BUFFER
JA401
JA402
S VIDEO
VIDEO
AUDIO R
AUDIO L
Y
CB
CR
LINE2 OUT
COMPONENT
VIDEO
OUT
V
L
R
PY
PB
PR
2Y
2C
J201
2V
2L
2R
FR-291 BOARD
X101
IC101 VDD
15MHz
X102
32.768KHz
IC103
IC101 VDD DET
V+5V
IC102
POWER FAIL
DET
KEY1-3
KEY1-3
IC104
DDC SW
RD-066 BOARD
IC1001
AV ENC/DEC
IC3101
AUDIO ADC
IC3702
IC5701
SPDIF SEL
SPDIF
4
IC3201
AUDIO DAC
5
AOD0
IC3202
AUDIO LPF
M
FOCUS
COIL
TRACKING
COIL
SPINDLE
MOTOR
LASER
FRONT
MONITOR
PHOTO
DETECTOR
LD
DRIVER
DVD
OPTICAL
PICK-UP
BLOCK
M
H
SLED
MOTOR
M
LOADING
MOTOR
5
4
W2EN+,W2EN-,
W3EN+,W3EN-,
W1EN+,W1EN-,
OSCEN+,OSCEN-
FMO+, FMO-
RF+,RF-
SI, SCLK
XRESET
T+,T-TDRV
FDRV
FG
SL1,SL2
LD
SO, SI, SCLK
OPEN
CLOSE OPEN
CLOSE
MDRV
XDMUTE1
XDMUTE2
F+,F-
U,V,W
HU+,HU-
HV+,HV-
HW+,HW-
ST1+,ST1-,
ST2+,ST2-
LDO+,LDO-
A, B, C, D, S1, S2, S3, S4
IC501
TRACKING COIL DRIVE
FOCUS COIL DRIVE
SPINDLE MOTOR DRIVE
SLED MOTOR DRIVE
LOADING MOTOR DRIVE
IC201
FL DRIVE
Q201,202
T201
DC/AC
CONVERTER
F1,F2
SEG1-16
GRD1-12
FLDATA
FLCLK
FLSTB
V+12V
VEE
ND201
FLUORESCENT
DISPLAY
S201-S210
FUNCTION
SWITCH
D212,214
HDD,DVD
IC101
REMOTE
CONTORL
RECEIVE
IR
V+5USB
S VIDEO
VIDEO
AUDIO R
AUDIO L
(MONO)
LINE2 IN
CN104
CN105
USB
BTYPE
USB
ATYPE
DV
IN
CN103
KEY1,3
S101
POWER
S102
ONE TOUCH DUB
IC1201
IC1221
IC5803
IC5804
512Mbit x2
DDR SDRAM
17
DADRS0-12
DDATA0-31
IC201
64Mbit
SDRAM
MD0-15
MA0-11
8
IC5602
SATA
BRIDGE
AT1DAT10-15
IC1102
128Mbit
FLASH ROM
HDATA0-15
HADRS1-22
3
IC5801
JA5801
XRESET
XRESET
TXD,RXD
XRESET
CEC, HPD
MRST
DDC SW
TXP,TXN
RXP,RXN
13
2
13 13
AT1DAT10-15 AT1DAT10-15
HDD
UNIT
EV+5.8V
IC5204
5V REG
V+1R5_IN
IC3707
RESET
USBDM2
USBDP2
USBVFB
USBDM1
USBDP1
TPAP,TPAN
TPBP,TPBN
IC5203
IC3701
X101
16.9344MHz
X1001
24.576MHz
X1002
27MHz
X5502
25MHz
X5101
24.576MHz
CN3802
IDE HDD
13 13
AT0DAT10-15 AT0DAT10-15
(not use)
IC5103
DV PHY
PHY D0-7
7
48MHz
XTAL OSC
X5201
6 4
2
JA5701
DIGITAL
OUT
SWITCHING
REGULATOR AC IN
SWITCHING
REGULATOR
V+12V
EV+5.8V
V12M
V+5M
SW+3.3V
SW+1.53V
P-CONT
D101-104
RECT
FU101
T3.15A
250V
P-CONT
FANCTL
FAN
DRIVE
AGC MSPSTAT
AFT, AGC, MSPSTAT
XRST1
EXCEPT
HX780: Canadian, E
AFT
Note: The HDMI block is highly confidential, and prohibited from releasing to public.
The components identified by mark 9contain confidential information.
Strictly follow the instructions whenever the components are repaired and/or replaced.
FAN
C
42
LINE1/LINE3
S VIDEO
VIDEO
AUDIO L
AUDIO R
3-2. OVERALL BLOCK DIAGRAM-2
(HX780:AUS, TH, SP, CND, E/HX980:AUS, TH, SP)
3-3 3-4
•Abbreviation
AUS : Australian model
CND : Canadian model
SP : Singapore model
TH : Thailand model
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com