Sony KDL-32V5800 User manual

HISTORY
Model Name :
SERVICE MANUAL
Click on Page Number to display detail of changes.
KDL-32/37/40/46/52V5800
Date Part Number Description of Revisions Version
1.09-883-463-012009.09 Original Manual.

- 1 -
SERVICE MANUAL EX2L-Coriander CHASSIS
MODEL DEST
RM-ED016 (AEP)
KDL-32V5800 AEP / UK
KDL-37V5800 AEP / UK
KDL-40V5800 AEP / UK
RM-ED020 (UK)
KDL-46V5800 AEP / UK
KDL-52V5800 AEP / UK
MODEL DEST

- 2 -
TABLE OF CONTENTS
Section Title Page Section Title Page
1. GENERAL
Caution ............................................................... 3
Specifications ...................................................... 6
Connectors .......................................................... 8
Self Diagnosis ..................................................... 9
2. DISASSEMBLY
2-1. Rear Cover Removal (Step 1) ............................... 10
2-2. Rear Cover Removal (Step 2) ............................... 10
2-3. Rear Installation .................................................... 10
2-4. Stand Assy Removal ............................................. 11
2-5. Under Cover Removal .......................................... 11
2-6. Loudspeaker Removal .......................................... 11
2-7. BA Board Removal................................................ 11
2-8. D5N Board Removal (52 inches)........................... 12
2-9. D6N Board Removal (52 inches) .......................... 12
2-10. G2 Board Removal (32 inches) ........................... 12
2-11. G4 Board Removal (37 inches) ........................... 12
2-12. G5 Board Removal (52 inches) .......................... 13
2-13. HL1A Board Removal ........................................ 13
2-14. HSN Board Removal .......................................... 13
2-15. IP1 Board Removal (40 inches) .......................... 13
2-16. IP2 Board Removal (46 inches)........................... 14
2-17. TUS Board Removal............................................ 14
3. SERVICE MENUS
3-1. How to enter the Service Mode .......................... 15
3-2. Changing TVM Data Settings ............................ 15
3-3. Writing TVM Data ............................................. 15
4. DIAGRAMS
4-1. Block Diagram ................................................... 16
4-2. Circuit Board Location ....................................... 17
4-3. Schematic Diagrams and Printed Wiring
Boards ................................................................. 17
BA Board Schematic Diagram ........................... 18
D5N Board Schematic Diagram (52 inches) ..... 36
D6N Board Schematic Diagram (52 inches) ..... 37
HL1A Board Schematic Diagram ...................... 38
HSN Board Schematic Diagram ........................ 38
IP1 Board Schematic Diagram (40 inches) ........ 39
IP2 Board Schematic Diagram (46 inches) ........ 41
TUS Board Schematic Diagram ......................... 43
BA Printed Wiring Board ................................... 45
HSN Printed Wiring Board ................................. 45
HL1A Printed Wiring Board ............................... 46
D5N Printed Wiring Board (52 inches) .............. 47
D6N Printed Wiring Board (52 inches) .............. 48
TUS Printed Wiring Board ................................. 48
IP1 Printed Wiring Board (40 inches) ................ 49
IP2 Printed Wiring Board (46 inches) ................ 51
5. EXPLODED VIEWS
5-1. Chassis ................................................................ 53
5-2. Bezel Assy & Stand Assy ................................... 55
5-3. Rear Cover Assy & Power Supply Cords ........... 56
6. ELECTRICAL PARTS LIST ...................................... 57
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED £ ON
THE EXPLODED VIEWS AND INTHE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACETHESE COMPONENTS WITH
SONY PARTSWHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS,THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.

- 3 -
SECTION 1 GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available
under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
Partnumber Diameter Remarks
7-640-005-19 0.3mm 0.25Kg
7-640-005-20 0.4mm 0.50Kg
7-640-005-21 0.5mm 0.50Kg
7-640-005-22 0.6mm 0.25Kg
7-640-005-23 0.8mm 1.00Kg
7-640-005-24 1.0mm 1.00Kg
7-640-005-25 1.2mm 1.00Kg
7-640-005-26 1.6mm 1.00Kg
CAUTION
SECTION 1 GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
need to be replaced, use a fuse of the same rating approved by ASTA
, ie one that carries the ASA
Tmark.
mark.
IF THE PLUG SUPPLIED WITH THISAPPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS INYOUR HOME, IT SHOULD BE CUT
OFF AND ANAPPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
UK PLUGWARNING
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems.
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.

- 4 -
CAUTION
1. MDF-61 Connector (Removal)
Slide the slider to release slider
lock. Press the centre lock tab to release the lock and pull the
connector up
Remove connector
2. MDF-61 Connector (Refiitting)
Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector

- 5 -
3.The harness must not be crossed or twisted
4.Wire Dressing at connector The harness must not bend more
than 45 degrees from the direction of
the connector base to avoid crossing
or twisting.
5.Wire distance at connector
The distance between each wire must
be wider than 4mm to ensure isola-
tion from lamp voltage.

- 6 -
SPECIFICATIONS
*Specified standby power is reached after the TV finishes necessary internal processes.
Desi
g
n and specifications are sub
j
ect to chan
g
e without notice.
Model name KDL-
52V58xx,
52W58xx
KDL-
46V58xx,
46W58xx
KDL-
40V58xx,
40W58xx
KDL-
37V58xx,
37W58xx
KDL-
32V58xx,
32W58xx
Power and others
Power requirements 220 V – 240 V AC, 50 Hz
Screen size (measured
diagonally) 52 inches / Approx.
132 cm 46 inches / Approx. 117 cm 40 inches / Approx. 102 cm 37 inches / Approx. 94 cm 32 inches / Approx. 81 cm
Display resolution 1,920 dots (horizontal) × 1,080 lines (vertical)
Power
consumption in “Home”/ “Standard”
mode
156 W (KDL-
52V58xx)
164 W (KDL-
52W58xx)
123 W (KDL-
46V58xx)
142 W (KDL-
46W58xx)
111 W (KDL-
40V58xx)
110 W (KDL-
40W58xx)
112 W (KDL-
37V58xx)
117 W (KDL-
37W58xx)
77 W (KDL-
32V58xx)
71 W (KDL-
32W58xx)
in “Shop”/
“Vivid”
mode
254 W (KDL-
52V58xx)
261 W (KDL-
52W58xx)
203 W (KDL-
46V58xx)
221 W (KDL-
46W58xx)
177 W (KDL-
40V58xx)
172 W (KDL-
40W58xx)
169 W (KDL-
37V58xx)
179 W (KDL-
37W58xx)
109 W (KDL-
32V58xx)
99 W (KDL-
32W58xx)
Standby power
consumption* 0.17 W (17 W when “Quick Start” is set to “On”)
Model
name KDL- 52V58xx,
52W58xx
KDL-
46V58xx,
46W58xx
KDL-
40V58xx,
40W58xx
KDL-
37V58xx,
37W58xx
KDL-
32V58xx,
32W58xx
Dimensions (Approx.) (w × h × d)
with
Table-
Top
Stand
126.2 x 86.9 x 35.8 cm
(KDL-52V58xx)
126.2 x 87.1 x 35.8 cm
(KDL-52W58xx)
112.3 x 77.1 x 33.0 cm
(KDL-46V58xx)
112.3 x 77.2 x 33.0 cm
(KDL-46W58xx)
98.7 x 68.4 x 30.3 cm
(KDL-40V58xx)
98.7 x 68.6 x 30.3 cm
(KDL-40W58xx)
91.7 x 64.8 x 30.3 cm
(KDL-37V58xx)
91.7 x 64.9 x 30.3 cm
(KDL-37W58xx)
79.8 x 58.4 x 25.9 cm
(KDL-32V58xx)
79.8 x 58.5 x 25.9 cm
(KDL-32W58xx)
without
Table-
Top
Stand
126.2 x 82.2 x 11.5 cm
(KDL-52V58xx)
126.2 x 82.3 x 11.5 cm
(KDL-52W58xx)
112.3 x 72.3 x 9.6 cm
(KDL-46V58xx)
112.3 x 72.5 x 9.6 cm
(KDL-46W58xx)
98.7 x 63.6 x 9.3 cm
(KDL-40V58xx)
98.7 x 63.8 x 9.3 cm
(KDL-40W58xx)
91.7 x 60.0 x 9.1 cm
(KDL-37V58xx)
91.7 x 60.2 x 9.1 cm
(KDL-37W58xx)
79.8 x 53.6 x 8.9 cm
(KDL-32V58xx)
79.8 x 53.7 x 8.9 cm
(KDL-32W58xx)
Mass (Approx.)
with
Table-
Top
Stand
35.0 kg (KDL-
52V58xx)
35.5 kg (KDL-
52W58xx)
27.0 kg (KDL-
46V58xx)
27.5 kg (KDL-
46W58xx)
20.5 kg (KDL-
40V58xx)
21.0 kg (KDL-
40W58xx)
18.0 kg (KDL-
37V58xx)
18.5 kg (KDL-
37W58xx)
14.5 kg (KDL-
32V58xx)
15.0 kg (KDL-
32W58xx)
without
Table-
Top
Stand
30.5 kg (KDL-
52V58xx)
31.0 kg (KDL-
52W58xx)
23.5 kg (KDL-
46V58xx)
24.0 kg (KDL-
46W58xx)
17.5 kg (KDL-
40V58xx)
18.0 kg (KDL-
40W58xx)
15.0 kg (KDL-
37V58xx)
15.5 kg (KDL-
37W58xx)
12.0 kg (KDL-
32V58xx)
12.5 kg (KDL-
32W58xx)

- 7 -
PC input signal reference chart for PC and HDMI IN 1, 2, 3, 4
* 1080p timing when applied to the HDMI input will be treated as a video timing and not a PC timing. This
affects the “Video Settings” menu and “Screen” menu settings.
To view PC contents, set “Screen Format” to “Wide” and “Display Area” to “Full Pixel”.
~
• This TV’s PC input does not support Sync on Green or Composite Sync.
• This TV’s PC input does not support interlaced signals.
• For the best picture quality, it is recommended to use the signals in the above chart with a 60 Hz vertical
frequency (boldfaced).
Resolution Horizontal
frequency (kHz) Vertical frequency (Hz) Standard
Signals Horizontal
(Pixel) × Vertical (Line)
VGA 640 × 480 31.5 60 VESA
640 × 480 37.5 75 VESA
720 × 400 31.5 70 VESA
SVGA 800 × 600 37.9 60 VESA
800 × 600 46.9 75 VESA
XGA 1024 × 768 48.4 60 VESA
1024 × 768 56.5 70 VESA
1024 × 768 60.0 75 VESA
WXGA 1280 × 720 45.0 60 EIA
1280 × 768 47.4 60 VESA
1280 × 768 47.8 60 VESA
1280 × 960 60.0 60 VESA
1360 × 768 47.7 60 VESA
SXGA 1280 × 1024 64.0 60 VESA
HDTV 1920 × 1080 66.6 60 VESA*
1920 × 1080 67.5 60 EIA*
System
Panel system LCD (Liquid Crystal Display) Panel
TV system Analogue: Depending on your country/area selection: B/G/H, D/K, L, I
Digital: DVB-T/DVB-C
Satellite: DVB-S/DVB-S2
Colour/video system Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input)
Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4
Channel coverage Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41
D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69
Digital: VHF/UHF
Satellite: IF Frequency 950-2150 MHz
Sound output 10 W + 10 W
Input/Output jacks
Aerial/Antenna cable 75 ohm external terminal for VHF/UHF
Satellite antenna Female F-Type Connector IEC169-24, 75 ohm.
DiSEqC 1.0, LNB 13V/18V & 22KHz tone
/ AV1 21-pin scart connector (CENELEC standard) including audio/video input, RGB input and TV audio/video
output.
/ / AV2 21-pin scart connector (CENELEC standard) including audio/video input, RGB input and selectable audio/
video output.
COMPONENT IN Supported formats: 1080p, 1080i, 720p, 576p, 576i, 480p, 480i
Y: 1 Vp-p, 75 ohms, 0.3V negative sync/PB/CB: 0.7 Vp-p, 75 ohms/
PR/CR: 0.7 Vp-p, 75 ohms
COMPONENT IN Audio input (phono jacks)
HDMI IN1, 2, 3, 4 Video: 1080/24p, 1080p, 1080i, 720p, 576p, 576i, 480p, 480i
Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
Analogue audio input (minijack) (HDMI IN1 only)
PC Input (See below)
AV3 Video input (phono jack)
AV3 Audio input (phono jacks)
DIGITAL AUDIO
OUT (OPTICAL) Digital optical jack (Two channel linear PCM, Dolby Digital)
Audio output (phono jacks)
PC IN PC Input (D-sub 15-pin) (See below)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
PC audio input (minijack)
USB port
iHeadphones jack
CAM (Conditional Access Module) slot
LAN 10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection
speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not
guaranteed for this TV.)

- 8 -
CONNECTORS
21 Pin Connector (SCART)
HDMI Connector
15 Pin D Sub Connector (PC)
Pin No AV-1 AV-2 Signal Signal Level
1 • • Audio Output B
(Right) Standard Level: 0.5V rms Impedance: less than 1KΩ*
2 • • Audio Input B
(Right) Standard Level: 0.5V rms Impedance: more than 10KΩ*
3 • • Audio Output A
(Left) Standard Level: 0.5V rms Impedance: less than 1KΩ*
4 • • Ground (Audio)
5 • • Ground (Blue)
6 • • Audio Input A (Left) Standard Level: 0.5V rms
Impedance: more than 10KΩ*
7 • • Blue Input 0.7V +/- 3dB, 75Ω, positive
8 • • Function Select
(AV control) High State (9.5~12V): AV mode Low State (0~2V): TV mode
Impedance: more than 10KΩ*
Capacitance: less than 2nF
9 • • Ground (Green)
10 - • AV Link
11 • • Green Input 0.7V +/- 3dB, 75Ω, positive
12 - • Open
13 • • Ground (Red)
14 • • Ground (Blanking)
15 • • Red Input 0.7V +/- 3dB, 75Ω, positive
• • S signal Chroma Input 0.3V +/-3dB, 75Ω, positive
16 • • Blanking Input
(Y Signal) High State (1~3V) Low State (0~0.4V)
Impedance: 75Ω
17 • • Ground
(Video Output)
18 • • Ground
(Video Input)
19 • • Video Output 1V +/-3dB, positive sync 0.3V (-3+10dB)
20
• • Video Input 1V +/-3dB, positive sync 0.3V (-3+10dB)
• • Video InputY
(S Signal) 1V +/-3dB, positive sync 0.3V (-3+10dB)
21 • • Common Ground
(Shield)
1
3
5
7
9
11
13
15
17
19
21
2
4
6
8
10
12
14
16
18
20
19 17 15 13 11 9 7 5 3 1
18 16 14 12 10 8 6 4 2
54321
10 9 8 7 6
15 14 13 12 11
Pin No Signal Assignment Pin No Signal Assignment Pin No Signal Assignment
1 Red Output 6 Red Return 11 Monitor IDO in display
2 Green Output 7 Green Return (Ground) 12 DCC Serial Data
3 Blue Output 8 Blue Return (Ground) 13 Horizontal Sync
4 Unused 9 +5V DC 14 Vertical Sync
5 Ground 10 Sync Return (Ground) 15 DCC Serial Clock
Pin No Signal Assignment Pin No Signal Assignment
1 TMDS Data2+ 11 TDMS Clock Shield
2 TMDS Data2 Shield 12 TMDS Clock-
3 TMDS Data2- 13 CEC
4 TMDS Data1+ 14 Reserved (N.C. on device)
5 TMDS Data1 Shield 15 SCL
6 TMDS Data1- 16 SDA
7 TMDS Data0+ 17 DDC/CEC Ground
8 TMDS Data0 Shield 18 +5V power
9 TMDS Data0- 19 Hot Plug Detect
10 TMDS Clock+

- 9 -
EX2L SELF DIAGNOSTIC SOFTWARE
The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash-
ing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device
number will be displayed through the LED (Series of flashes which must be counted).
LED Error Codes and Descriptions
Number of LED
Flashes Error Description Error (Comp Ref.)
02 Main Power Error Pwr_Err
05 DC_ALERT3 DC_Alt
06 Backlight Error Bck_Lgt
07 Thermal Error Temp_Err
08 Audio Error Aud_Err
10 Digital FE/BE Error Dig_Err
13 Balancer Error Bal_Err
14 Tcon Error Tcn_Err
I/
TV
To bring up the self diagnostic screen display
i+
5+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
In standby mode, press the following buttons on the remote commander sequentially in rapid sucession as shown below:
Note that this differs from entering the service mode (Volume + )
(TVSTANDBY)
(ONSCREEN
DISPLAY) (DIGIT5) (VOLUME-)
The following menu appears as shown below:
Self Diagnostic Screen Display
To exit the “Self Diagnostic Screen Display” please turn the TV set off and then on again.

- 10 -
SECTION 2 DISASSEMBLY
PUSH
LIFT UP THE REAR COVER
FROM THE BOTTOM
PULL
UP
PUSH POINT
To install the ‘Rear Cover’push the 4 positions indicated until a clicking sound can be
heard. To ease installation on the top side of the ‘Rear Cover’work from the sides in.
<TOP SIDE>
CLICK
<RIGHT SIDE>
1234
CLICKING POSITION (PUSH
FROM REAR COVER TO BEZEL)
1. FOR EASIER INSTALLATION ON THE TOP SIDE,
CLICK THE REAR COVER FROM SIDE TO CENTER.
2. PUSH THE REAR COVER AT THE 4 POSITIONS
UNTIL A CLICK SOUND CAN BE HEARD.
3. 3 POSITIONS ON THE TOP SIDE AND 1 POSITION
ON THE RIGHT SIDE(NEAR THE SIDE CONTROLS).
To remove the ‘Rear Cover’push the ‘Rear Cover’in by the
side controls whilst lifting the ‘Rear Cover’up from the bottom.
=>
1
=>
=>
=>
1
=>
1
=>
1
=>
=>
1
=>
1
=>
1
=>
1
=>
1
=>
=>
=>
Remove the rear cover fixing screws indicated and then
push the ‘Rear Cover’in by the side controls whilst
lifting the ‘Rear Cover’up from the bottom (See Step 2).
Screw Part number(s) and Description(s)
1) 2-580-640-01 SCREW, +BVTP2 4X16 (32” = 15pcs, 37” = 17pcs
40” = 18pcs, 46/52” = 20pcs)
2) 7-685-648-79 SCREW, +BVTP 3X12 (32/37/40/46/52” = 2pcs)
3) 2-580-600-01 SCREW, +PSW M4X8 (32” = 2pcs)
4) 2-580-602-01 SCREW, +PSW M4X12 (37/40/46” = 4pcs, 52” = 2pcs))
5) 2-580-606-01 SCREW, +PSW M5X8 (52” = 2pcs)
1
1
1
=>
1
=>
1
=>
=>
1
=>
=>
1
=>
1
=>
1
=>
1
=>
2
=>
2
3/4
4/5 4/5
3/4
2-1. Rear Cover Removal (Step 1) 2-2. Rear Cover Removal (Step 2)
2-3. Rear Cover Installation
1

- 11 -
2-4. Stand Assy Removal
2-5. Under Cover Removal
To remove the ‘Under Cover’first remove the ‘Rear Cover’
(See Sec 2-2-1) and then the ‘Stand Assy’ (See Sec 2-2-4).
The ‘Under Cover’can then be gently pulled away from the
back of the TV set.
2-7. BA Board Removal
Remove the 4 stand fixing screws indicated and lift the TV set
up and away from the ‘StandAssy’.
Screw Part number(s) and Description(s)
1) 2-580-608-01 SCREW, +PSW M5X16
=>
=>
=>
=>
Connectors
2-6. Loudspeaker Removal
To remove the ‘Loudspeaker’first remove the ‘Rear Cover’
(See Sec 2-2-1). Disconnect the ‘Loudspeaker’connectors
and pull the ‘Loudspeaker’gently away from the back of the
TV set.
To remove the ‘BA’ board remove the 1 screw securing the
cable clip, disconnect all connectors and then remove the 9
screws circled and ease the board gently away from the back
of the TV set.
Screws
Screws
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
Screw
(Part No. 2-580-590-01)

- 12 -
2-8. D5N Board Removal (52 inches) 2-9. D6N Board Removal (52 inches)
2-10. G2 Board Removal (32 inches)
To remove the ‘G2’board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently away
from the back of the TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
Screws Screws
Screws
To remove the ‘D5N’ board disconnect all connectors and
then remove the 4 screws circled and ease the board gently
away from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
To remove the ‘D6N’ board disconnect all connectors and
then remove the 4 screws circled and ease the board gently
away from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
2-11. G4 Board Removal (37 inches)
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
To remove the ‘G4’board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently away
from the back of the TV set.
Screws

- 13 -
2-12. G5 Board Removal (52 inches) 2-13. HL1A Board Removal
2-14. HSN Board Removal
The ‘HL1A’board can then be removed by disconnecting
the connector and releasing the 2 clips circled. Then gently
ease the board away from the back of the TV set.
Clips
To remove the ‘HSN’board disconnect the connector and
release the 1 clip circled, then ease the board gently away
from the back of the TV set.
Clip
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
To remove the ‘G5’board disconnect all the connectors and
remove the 4 screws circled, then ease the board gently away
from the back of the TV set.
To remove the ‘HL1A’board you must first remove the
‘Bar, Under’ by removing the 1 screw indicated above.
=>
Screw Part number(s) and Description(s)
2-580-640-01 SCREW, BVTP2 4X16
Screws
2-15. IP1 Board Removal (40 inches)
Screws
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
To removethe‘IP1’boarddisconnectall connectorsand then
remove the 4 screws circled and ease the board gently away
from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.

- 14 -
2-16. IP2 Board Removal (46 inches)
Screws
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
To removethe‘IP2’boarddisconnectall connectorsand then
remove the 4 screws circled and ease the board gently away
from the back of the TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
2-17.TUS Board Removal
Screws
Screw Part number(s) and Description(s)
2-580-592-01 SCREW, +PSW M3X8
To remove the ‘TUS’ board disconnect the 1 connector and
then remove the 2 screws circled and ease the board gently
away from the back of the TV set.

- 15 -
000 VERSION
SERVICE 000 000 VERS
<Main> Program : 2.30.41
Boot : 1.27.40
Data : 0.122
<PQC> Pack : 0.517
<Mimas> Program : SM1.302W00AA
Boot : SB0.011W00AA
Data : SD1.212W00AA
TVM Service Menu
I/
TV
i+
5+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
(TVSTANDBY)
(ONSCREEN
DISPLAY) (DIGIT5) (VOLUME+)
001 MODEL
SERVICE 075 000 MDLIDO
TVM Service Menu
001 MODEL
WRITE 075 000 MDLIDO
TVM Service Menu
001 MODEL
WRITE 075 000 MDLIDO
TVM Service Menu
001 MODEL
SERVICE 075 000 MDLIDO
TVM Service Menu
Service adjustments to this model can be performed using the
supplied Remote Commander (See front cover).
3. The TVM menu appears on the screen (See Pic.1).
Note :
After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’switch the TV set OFF
and then ON.
1. Turn on the power to the TV set and enter into the stand-by
mode.
2. Press the following sequence of buttons on the Remote
Commander.
SECTION 3 SERVICE MENUS
3-1. How to enter the Service Mode
Pic.1
3-2. ChangingTVM Data Settings
1. Press “2 / 5” on the remote commander to select (up / down)
category (See Pic.2).
2. Press “1 / 4” on the remote commander to select (up / down)
item (See Pic.2).
3. Press “3 / 6” on the remote commander to select (up / down)
data (See Pic.2).
3-3.Writing TVM Data
1. Press “Mute” on the remote commander. The word “SERVICE”
changes to “WRITE” (See Pic.3).
Pic.3
Data
Pic.2 Category
Item
2. Press “0” on the remote commander. The word “WRITE”
changes to red. This indicates writing is in progess. (See Pic.4).
3. When red “WRITE” changes to green “SERVICE”.
This indicates writing is complete. (See Pic.5).
Pic.4
Pic.5

- 16 -
4-1. BLOCK DIAGRAM
One chip
(Main micro)
(Video decoder)
(Sound decoder)
(Backend control)
Panel
240/200Hz
Power Supply
Gx/IPx
Aerial/Cable
DVI/PC in
SCART/V1
SCART/V2
Audio Out
Opt. Out
Comp1
Tuner
USB
CI
PC In
PHY
MS (JIG)
BA
Ether
Audio
Pre Amp
Audio
DSP
Video SW
DDR2
1 Gb
Sub micro
Sub Chrom
HDMI1
HDMI2
HDMI3
HDMI4
HDMI
EQ/SW
DDC
CEC
TMDS
DDC
CEC
TMDS
DDC
CEC
TMDS
DDC
CEC
TMDS
HP Out
L/R
CVBS (TVOUT)
L/R (TVOUT)
YCbCr
L/R
L/R
SPDIF
RGB
CVBS
L/R
CVBS (SELOUT)
L/R (SELOUT)
RGB
CVBS/YC
RGB/HV
L/R
Audio
Amp
Side Video
YCbCr
L/R
SEL/MON
LO
HP
SPDIF
I2S 5.1ch
L/R
DAC
DDR2
1 Gb
IIC1
IIC2
NVM Temp
Sensor
UART
IIC IIC IIC
Power SW
Key
IR
LED
PE-L PE-L
TS
TS
LVDS(60/50Hz)
IIC_SINK
NICAM/A2
IIC0
IIC
Panel
120/100Hz
PE-L
Panel
60/50Hz FHD
Panel
60/50Hz WXGA
NAND
512Mbx2
TUS

- 17 -
5-2. CIRCUIT BOARD LOCATION
5-3. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS
Note :
• All capacitors are in µF unless otherwise noted.
• pF : µµF 50WV or less are not indicated except for
electrolytic types.
• Indication of resistance, which does not have one for
rating electrical power, is as follows.
Pitch : 5mm
Electrical power rating : 1/4W
• Chip resistors are 1/10W
• All resistors are in ohms.
k = 1000 ohms, M = 1000,000 ohms
• : nonflammable resistor.
• : fusible resistor.
• : internal component.
• : panel designation or adjustment for repair.
• All variable and adjustable resistors have
characteristic curve B, unless otherwise noted.
• All voltages are in Volts.
• Readings are taken with a 10Mohm digital mutimeter.
• Readings are taken with a color bar input signal.
• Voltage variations may be noted due to normal production
tolerences.
• : B + bus.
• : B - bus.
• : RF signal path.
• : earth - ground.
• : earth - chassis.
Reference Information
RESISTOR RN : METAL FILM
RC : SOLID
FPRD : NON FLAMMABLE CARBON
FUSE : NON FLAMMABLE FUSIBLE
RS : NON FLAMMABLE METAL OXIDE
RB : NON FLAMMABLE CEMENT
RW : NON FLAMMABLE WIREWOUND
: ADJUSTMENT RESISTOR
COIL LF-8L : MICRO INDUCTOR
CAPACITOR TA : TANTALUM
PS : STYROL
PP : POLYPROPYLENE
PT : MYLAR
MPS : METALIZED POLYESTER
MPP : METALIZED POLYPROPYLENE
ALB : BIPOLAR
ALT : HIGH TEMPERATURE
ALR : HIGH RIPPLE
Les composants identifiés par une trame et
par une marque sont d'une importance
critique pour la sécurité. Ne les remplacer
que par des pièces de numéro spécifié.
specified.
Note :
The components identified by shading
and marked are critical for safety.
Replace only with the part numbers
specified in the parts list.
Note :
CVM Board
A Board
S1 Board
VM
C
H
D1 A
JA2
N
D
A1
D2
C
A
4-2. CIRCUIT BOARD LOCATION
4-3. SCHEMATIC DIAGRAMS AND
PRINTEDWIRING BOARDS
Note : The components identified by mark contain
confidential information.
Strictly follow the instructions whenever the
components are repaired and/or replaced.
NOTE: The G2, G4 and G5 boards are not Sony boards so their schematic diagrams
and printed wiring boards are not shown in this Service Manual.
Schematic diagrams are for reference only. Please refer to the electrical parts
list for the correct value and part number of components.
G2/G4/G5/IP1/IP2
BA
HSN
HL1
D6N
D5N
TUS

- 18 -
DDCCBB
OPEE FF
Z
10
A B C D E F G H JI K L M N
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
11
10
11
22
21
22
R
Q
OPEE FF
STUVWXYZAA BB CC DD
A B C D E F G H JI K L M N
12
13
14
15
16
17
18
19
20
21
20
18
19
17
15
16
14
12
13
Q R S T U V W X Y AA
~ BA Board Schematic Diagram [Tuner, Main Microcontroller, HDMI/AV Input/PC Input, Scarts ] Page 1/18 ~
XX
C7609
D3.3V
1005
25V
0.01
X7R
C7605
1005
25V
0.01
X7R
C7602
1005
25V
0.01
X7R
C7603
R0XC-P
R0XC+P
R0X0-P
R0X0+P
R0X1-P
R0X1+P
R0X2-P
R0X2+P
DSCL0P
DSDA0P
1005
25V
0.01
X7R
C7608
1005
25V
0.01
X7R
C7604
10
*R7600
1k
*R7603 DDC_5V_1 5V_MAIN
1/16W
CHIP
10
R7601
5V_MAIN
DDC_5V_3
1k
R7604
1/16W
RN-CP
1k
*R7605
5V_MAIN
10
*R7602
DDC_5V_4
5V_MAIN
DDC_5V_S
1k
*R7607
10
*R7606
25V
0.01
X7R
C7610
HDMI_CE
25V
0.01
X7R
C7607
1005
25V
0.01
X7R
C7606
R0PWR5V_1
XX
R7619
1005
25V
0.01
X7R
C7600
1005
25V
0.01
X7R
C7601
4.7k
R7612
5V_MAIN
EMI
FL7600
D7603
XX
D7604
XX
D7605
XX D7607
XX
XX
R7617 XX
R7618
5V_MAIN
XX
R7614
25V
0.01
X7R
C7611
8765
4321
M24C02-WMN6T(B)
IC7601
A1
A0
A2
E SDA
SCL
WP
VCC
16V
0.1
C7612
XX
R7623
XX
R7620
1/16W
CHIP
10k
R7621
5%
D3.3V
DDC_5V_S
DDC_5V_4 DDC_5V_3 DDC_5V_1
100
*RB7607
100
*RB7602
100
RB7601
100
*RB7600
SCL2
SDA2
CL7600 CL7601 CL7602 CL7603
XX
RB7609
10k
RB7606
EQ_MVCC
EQ_MVCC
GND_D
CEC_OUT
1/16W
CHIP
5%
27k
R7624
1005CHIP
R7622
0
CEC_IN CEC
JL7600
XX
C7613
STBY_3.3V
123
456
IC7602 XX
CEC_IN
CEC_OUT
VCC A
GND
B
CEC
D7609
MA2SD320G8S0
2.2k
RB7610
VD7622
XX
VD7623
XX
VD7604
XX VD7607 XX
VD7601
XX
VD7620
XX
VD7621
XX
VD7603
XX VD7606 XX
VD7600
XX
VD7624
XX
VD7625
XX
VD7605
XX VD7608 XX
VD7602
XX
VD7626
XX
VD7627
XX
VD7615
XX
VD7616
XX VD7617 XX
D7608
MA2SD320G8S0
100
*R7608
100
R7609
100
*R7610
100
*R7611
1k
R7627
1k
R7628
1k
R7626
XXR7631
XX
R7630
XXR7632
XXR7629
10k
R7634
16V
0.1
C7614
6.3V1
C7615
47k
*RB7605 47k
RB7604
47k
*RB7603
2
1
4
3
47k
*RB7608
1
2
3
4
8
7
6
5
0uH
*L7600
1
2
3
4
8
7
6
5
0uH
*L7601
1
2
3
4
8
7
6
5
0uH
L7602
1
2
3
4
8
7
6
5
0uH
L7603
1
2
3
4
8
7
6
5
0uH
*L7604
1
2
3
4
8
7
6
5
0uH
*L7605
1
2
3
4
8
7
6
5
0uH
*L7606
1
2
3
4
8
7
6
5
0uH
*L7607
0
*R7635
CHIP
0
R7636
0
*R7637 0
*R7638
JL7601
JL7602
JL7603
1/16W
CHIP
5%
100
R7625
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51525354555657585960616263646566676869707172737475
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
IC7600
CXB1447R-T6
SCL_D GND DCLKN DCLKP VCC DDT0N DDT0P GND DDT1N DDT1P VCC DDT2N DDT2P GND GPI-1 GPI-2 GPI-3 GPI-4 DDC5V_A DDC5V_B DDC5V_C DDC5V_D MVCC DVCC GND
EWP
SCL_E
SDA_E
SCL_M
SDA_M
ADD
REFRESH
CE
REXT
GND
ZP
ZN
VCC
YP
YN
GND
XP
XN
VCC
WP
WN
GND
SCL_SINK
SDA_SINK
DDC5V_MOUT
HPD_A SDA_A
SCL_A
VCC
ACLKN
ACLKP
VCC
ADT0N
ADT0P
GND
ADT1N
ADT1P
VCC
ADT2N
ADT2P
GND
HPD_B SDA_B
SCL_B
BCLKN
BCLKP
VCC
BDT0N
BDT0P
GND
GND
BDT1N
BDT1P
VCC
BDT2N
BDT2P
GND
HPD_C
SDA_C
SCL_C
GND
CCLKN
CCLKP
VCC
CDT0N
CDT0P
GND
CDT1N
CDT1P
VCC
CDT2N
CDT2P
GND
HPD_D
SDA_D
*CN7600
1D2+
2E
3D2-
4D1+
5E
6D1-
7D0+
8E
9DO-
10CLK+
11E
12CLK-
13CEC
14NC
15DDCCLK
16DDCDAT
17E
18DDC+5V
19HPD
20
20P
CN7601
1D2+
2E
3D2-
4D1+
5E
6D1-
7D0+
8E
9DO-
10CLK+
11E
12CLK-
13CEC
14NC
15DDCCLK
16DDCDAT
17E
18DDC+5V
19HPD
20
*CN7602
D2+
2E
3D2-
4D1+
5E
6D1-
7D0+
8E
9D0-
10CLK+
11E
12CLK-
13CEC
14NC
15DDCCLK
16DDCDAT
17E
18DDC+5V
19HPD
20
*CN7603
D2+
2E
3D2-
4D1+
5E
6D1-
7D0+
8E
9D0-
10CLK+
11E
12CLK-
13CEC
14NC
15DDCCLK
16DDCDAT
17E
18DDC+5V
19HPD
20
1/16W
CHIP
5%
47k
R7613
RX2_3R-
RX1_3R-
RX1_3R+
RX2_3R+
RXC_2R- RX1_2R- RX2_2R- RXC_2R+ RX0_2R- RX0_2R+ RX1_2R+ RX2_2R+
RXC_4R-
RXC_1R-
RXC_1R+
RX0_1R-
RX0_1R+
RX2_1R-
RX2_1R+ RX1_1R+
RX1_1R-
RXC_4R+
RX0_4R-
RX0_4R+
RX1_4R-
RX1_4R+
RXC_3R-
RXC_3R+
RX0_3R-
RX0_3R+
RX2_4R-
RX2_4R+
RX0_1R-
RX1_1R+
RX2_1R+
RXC_3R+
RX0_3R+
RX1_3R+
RX2_3R-
RXC_4R-
RX0_4R-
RX1_4R-
RX2_4R-
RXC_2R+
RX0_2R+
RX2_2R-
RX1_2R-
RXC_1R-
RXC_1R+
RX0_1R+
RX1_1R-
RX2_1R-
RXC_3R-
RX0_3R-
RX1_3R-
RX2_3R+
RXC_4R+
RX0_4R+
RX1_4R+
RX2_4R+
RXC_2R-
RX0_2R-
RX1_2R+
RX2_2R+
HDMI1
TOP
HDMI2
TOP
HDMI4
SIDE HDMI3
SIDE
input D
input C
input B
input A
[q†«•o
00'RlN^–
CEC
TOHDMIJACK
TOMAINMAICON
RB7609i”¯p^[–•Ø
BA-EX2L
COMPONENTS MARKED AS XX REFER TO PARTS LIST, WILL ONLY BE LISTED IF FITTED
BA
1/18 TUNER, MAIN MICROCONTROLLER, HDMI/AV SIDE/PC INPUT, SCARTS

- 19 -
DDCCBB
OPEE FF
Z
10
A B C D E F G H JI K L M N
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
11
10
11
22
21
22
R
Q
OPEE FF
STUVWXYZAA BB CC DD
A B C D E F G H JI K L M N
12
13
14
15
16
17
18
19
20
21
20
18
19
17
15
16
14
12
13
Q R S T U V W X Y AA
~ BA Board Schematic Diagram [Tuner, Main Microcontroller, HDMI/AV Input/PC Input, Scarts ] Page 2/18 ~
5.6k
R4203
XX
R4211
GND_D
VSW_A5.0V
SCL2
XX
C4206
GND_D
VSW_A5.0V
CVBS_FRONT
100
RB4201
2 1
4 3
6 5
8 7
R4207
10k
5.6k
R4204
100
RB4204
CVBS_VIDEO1
XX
R4212
GND_D
12345678910
11
12
13
14
15
16
17
18
19
20
21222324252627282930
31
32
33
34
35
36
37
38
39
40
CXA2241Q-T4
IC4200
S2_1 C2 Y2 S1_1 V2 GND V1 NC NC OUT3
NC
COUT3
V/YOUT3
VOUT3
NC
COUT2
V/YOUT2
NC
COUT1
V/YOUT1
NC
S2_4
C5
Y5
Vcc
S1_4
V5
SCL
SDA
ADR
S2_3
C4
Y4
S1_3
V4
S2_2
C3
Y3
S1_2
V3
R4208
10k
GND_D
5V_MAIN
GND_D
GND_D
16V
0.1
C4213
22uH
L4200
1608
10V
1
X7R
C4209
RT3S02M-T111-1
Q4200
321
654
RT3S02M-T111-1
Q4201
321
654
1
C4205
1
C4210
1
C4211
R4200
0R4202
0
GND_D
VSW_A5.0V
R4209
XX
100
R4205
RT3S02M-T111-1
Q4202
321
654
VSW_A5.0V
100
RB4200
2 1
4 3
6 5
8 7
1
C4202
1
C4201
1
C4200
RF_ANALOG_CV
Y_VIDEO1
C_SCART2
CVBS_SCART1
MODE1
MODE2
V1_DET SUB_CV/Y
BAVI00
BAVI35
A_REC/MON_OUT_CVCOMP1_DET
COMP2_DET
SIDE_V_DET/V2_DET
100
RB4203
SDA2
PC_DET
100
R4201
XX
R4213
10V
4.7
C4214
X7R
2012
RF_DIGITAL_CV
XX
C4217
XX
C4218
XX
C4219
GND_D
GND_D
GND_D
V1_S_SW
R4218
10k
R4217
10k
TV_OUT
0
*R4216
XX
C4223
GND_D
XX
C4222
GND_D
XX
C4220
GND_D
GND_D
XX
C4221
GND_D
XX
C4224
36V
1.4A
F4200
Video SW
RF
YC:Digital
CV:Analog
AV2/
VIDEO1
SIDE_CVBS
AV1/
VIDEO3
Digital_RF
BA-EX2L
COMPONENTS MARKED AS XX REFER TO PARTS LIST, WILL ONLY BE LISTED IF FITTED
BA
2/18
47
R5020
1/16W
CHIP 5%47
R5023
1/16W
CHIP 5%47
R5025
1/16W
CHIP 5%47
R5024
SPDIF_IN
016:2B
016:2C
016:2I
SIFIN
019:3F;022:7C
CL5011
CL5012 CL5013
CL5014
CL5015
CL5016
CL5017
CL5018
CL5019
CL5020
CL5021
CL5022
CL5023
CL5024
CL5025
FE_MCK
016:2C
SUB_MCK
016:2I
CL5027
D3.3V
D1.5V
A3.3V
0.1
C5004
0.1
C5005
GND_D
D3.3V
0.1
C5007
XX
R5050
0.1
C5009
0.1
C5010
0.1
C5011
1005
16V
0.1
C5012
XX
C5023 XX
C5024
X_HDMI_INT
016:2E
XX
C5008 XX
C5013
GND_D
SML-310MTT86
*D5000
XX
1005
1/16W
CHIP
5%
*R5026
XX
AFT_UP
022:17G
AFT_DN
022:15C;022:17G
47
RB5000
2 1
4 3
6 5
8 7
10
9
12 11
14 13
16 15
1/16W
CHIP
5%
47
R5051
XX
C5025
XX
C5026
GND_D
47
RB5001
2 1
4 3
6 5
8 7
MC-10144F1-410-LU2-A
*IC2001
AAIL0
B6
AAIR0
C6
AAIL1
A5
AAIR1
B5
AAIL2
A4
AAIR2
B4
AAIL3
C8
AAIR3
C7
AAIL4
C5
AAIR4
D7
AAILC
D6
AAIRC
D5
AAIAG33L
C4
AAIAG33R
D4
AAIAV33L
E6
AAIAV33R
E5
AAIDV15
F5
AAIIREF
E4
AAIREG
E7
SIFIN
A7
SIFVCOM
A6
SIFVRB
E8
SIFVRT
F7
SIFAVDD33
B7
SIFAGND
A8
MAAOL0 A2
MAAOR0 B1
MAAOL1 B3
MAAOR1 C3
MAAOL2 B2
MAAOR2 C1
MAO958 H5
SAAOL0 C2
SAAOR0 D2
AAO0DV33 D3
AAO0DG A3
GPIO65/MAOMCK M6
GPIO64/SAOMCK M5
GPIO72/SAO0BCK P4
GPIO67/SAO1LRCK P5
GPIO68/SAO1D0 N4
GPIO66/SAO1BCK N6
GPIO9/MUTE K4
1005
16V
0.1
C5027
0uH
FB5000
0uH
FB5001
0.1
C5006
FE_LRCK
FE_BCK
FE_DATA1
SUB_DATA
SUB_BCK
SPDIF_IN
SUB_LRCK
FE_DATA3
FE_DATA2
Portion9