Sony KDL-26S3000 - 26" LCD TV User manual

LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL WAX3 CHASSIS
MODEL NAME REMOTE COMMANDER DESTINATION
9-883-745-01
KDL-26S3000 RM-YD018 US/CANADA
KDL-32S3000 RM-YD018 US/CANADA
KDL-40S3000 RM-YD018 US/CANADA
KDL-46S3000 RM-YD018 US/CANADA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 4/2007
REVISION DATE SUBJECT
4/2007 No revisions or updates are applicable at this time.

LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL WAX3 CHASSIS
MODEL NAME REMOTE COMMANDER DESTINATION
9-883-745-01
KDL-26S3000 RM-YD018 US/CANADA
KDL-32S3000 RM-YD018 US/CANADA
KDL-40S3000 RM-YD018 US/CANADA
KDL-46S3000 RM-YD018 US/CANADA
Self Diagnosis
Supported model
KDL-46S3000 RM-YD018

3
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Specifications ................................................................................. 4
Warnings and Cautions .................................................................. 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function............................................................... 10
SECTION 1: DISASSEMBLY............................................................... 12
1-1. Rear Cover Removal............................................................ 12
1-2. H1 Board Removal............................................................... 12
1-3. Stand Assembly and VESA Arm Assembly Removal
(KDL-26S3000/32S3000 Only) ............................................ 13
1-4. Stand Assembly and VESA Arm Assembly Removal
(KDL-40S3000/46S3000 Only) ............................................ 13
1-5. U1 Board, DTT Shield, and Jack Holder Removal............... 14
1-6. BU1 Board Removal ............................................................ 14
1-7. G1D/G1H Board (Power Unit) and G1 Bracket Removal
(KDL-26S3000/32S3000 Only) ............................................ 15
1-8. Speaker, H3 Board, and H4 Board Removal ....................... 15
1-9. G3 Board (Power Unit) and D1 Board Removal
(KDL-40S3000/46S3000 Only) ............................................ 16
1-9-1. Replacing the Inverter Connector Assembly
(KDL-40S3000/46S3000 Only) ................................ 16
1-10.D2 Board Removal (KDL-46S3000 Only) ............................ 17
1-10-1. Replacing the Inverter Connector Assembly
(KDL-46S3000 Only) ............................................... 17
1-11. AC Inlet Removal (KDL-26S3000/32S3000 Only) ............... 18
1-12.AC Inlet Removal (KDL-40S3000/46S3000 Only) ............... 18
1-13.LCD Panel, LED and Guide Light Removal
(KDL-26S3000/32S3000 Only) ............................................ 19
1-14.LCD Panel, LED and Guide Light Removal
(KDL-40S3000/46S3000 Only) ............................................ 20
Wire Dressing ............................................................................... 21
KDL-26S3000 Only .............................................................. 21
KDL-32S3000 Only .............................................................. 37
KDL-40S3000 Only .............................................................. 53
KDL-46S3000 Only .............................................................. 71
SECTION 2: SERVICE ADJUSTMENTS............................................. 97
2-1. Using the Remote Commander for Electrical Adjustments .. 97
2-2. Accessing Service Adjustment Mode ................................... 97
2-3. Viewing the Service Menus.................................................. 97
2-4. Using the Remote Commander to View Service Data ......... 98
2-4-1. Changing Service Data............................................ 98
2-4-2. Exiting Service Mode............................................... 98
2-5. Verifying Service Data Changes .......................................... 99
2-6. Resetting to Factory Defaults............................................... 99
SECTION 3: DIAGRAMS................................................................... 100
3-1. Circuit Boards Location ...................................................... 100
3-2. Printed Wiring Boards and
Schematic Diagrams Information ....................................... 101
3-3. Block Diagram.................................................................... 102
Signal Flow Diagram .......................................................... 102
Connection Diagram (KDL-26S3000/32S3000 Only)......... 103
Connection Diagram (KDL-40S3000/46S3000 Only)......... 104
3-4. Schematics and Supporting Information ............................ 105
BU1 Board Schematic Diagram (1 of 12)........................... 105
BU1 Board Schematic Diagram (2 of 12)........................... 106
BU1 Board Schematic Diagram (3 of 12)........................... 107
BU1 Board Schematic Diagram (4 of 12)........................... 108
BU1 Board Schematic Diagram (5 of 12)........................... 109
BU1 Board Schematic Diagram (6 of 12)............................110
BU1 Board Schematic Diagram (7 of 12)............................ 111
BU1 Board Schematic Diagram (8 of 12)............................112
BU1 Board Schematic Diagram (9 of 12)............................113
BU1 Board Schematic Diagram (10 of 12)..........................114
BU1 Board Schematic Diagram (11 of 12) ..........................115
BU1 Board Schematic Diagram (12 of 12)..........................116
D1 Board Schematic (KDL-40S3000 Only).........................118
D2 Board Schematic (KDL-46S3000 Only)........................ 121
G1D Board Schematic (KDL-26S3000 Only) ..................... 123
G1H Board Schematic (Power Supply)
(KDL-32S3000 Only) ............................................. 124
G3 Board Schematic (Power Supply)
(KDL-40S3000/46S3000 Only) .............................. 125
H1 Board Schematic Diagram............................................ 127
H3 Board Schematic Diagram............................................ 129
H4 Board Schematic Diagram............................................ 131
U1 Board Schematic Diagram............................................ 133
3-5. Semiconductors ................................................................. 135
SECTION 4: EXPLODED VIEWS...................................................... 136
4-1. Rear Cover and Stand Assembly ...................................... 136
4-2. Bezel Assembly and LCD Panel ....................................... 137
4-3. Chassis (KDL-26S3000/32S3000 Only) ............................ 138
4-4. Chassis (KDL-40S3000/46S3000 Only) ............................ 139
4-5. Connectors (KDL-26S3000/32S3000 Only) ...................... 140
4-6. Connectors (KDL-40S3000/46S3000 Only) ..................... 141
4-7. Speakers ........................................................................... 142
SECTION 5: ELECTRICAL PARTS LIST.......................................... 143
APPENDIX A: ENCRYPTION KEY COMPONENTS..........................A-1

4
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
SPECIFICATIONS
Design and specifications are subject to change without notice.
120V-240V AC, 50/60Hz
Video (IN) 1/2/3
S Video (4-Pin Mini DIN (VIDEO 1/2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75ohms unbalanced, sync negative
Audio
500 mVrms (100% modulation)
Impedance:47 kilohms
COMPONENT IN 1/2
YPBPR(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B:0.7 Vp-p, 75 ohms
P
R:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500 mVrms (100% modulation)
Impedance: 47 kilohms
Power Requirements HDMI IN 1/2:
HDMI: Video:480i, 480p, 720p, 1080i, 1080p
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits
AUDIO: (HDMI IN 2 only) 500 mVrms (100% modulation)
Impedance: 47 kilohms
AUDIO OUT:
500 mVrms (100% modulation)
More than 1 Vrms at the maximum volume setting (Variable)
More than 500 mVrms (Fixed)
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 0.5 Vrms, 1 kilohm
HEADPHONES:
Stereo mini jack
Impedance: 16 ohms
Trademark Information
Macintosh is a trademark licensed to Apple Computer, Inc., registered in
the U.S.A and other countries.
As an ENERGY STAR®Partner, Sony Corporation has
determined that this product meets the ENERGY STAR®
guidelines for energy efficiency.
ENERGY STAR®is a U.S. registered mark.
This TV incorporates High-Definition
Multimedia Interface (HDMI™) technology.
HDMI, the HDMI logo and High-Definition Multimedia Interface are
trademarks or registered trademarks of HDMI Licensing, LLC.
Manufactured under license from Dolby
Laboratories. “Dolby” and the double-D symbolare
trademarks of Dolby Laboratories.
Blu-ray Disc is a trademark.
“BRAVIA” and , S-Force,
BRAVIA Theatre Sync, and DMexare
trademarks or registered marks of Sony Corporation.
“XMB”, “XrossMediaBar” and “PS3” are
trademarks of Sony Corporation and/or
Sony Computer Entertainment Inc.

5
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
Television system
NTSC American TV Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000
Channel coverage
Analog Digital
Terrestrial 2-69 2-69
Cable 1-125 1-135
Antenna
75-ohm external terminal for VHF/UHF
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical):
1,366 dots x 768 lines
Screen Size (measured diagonally)
26 inches (KDL-26S3000 Only)
31.5 inches (KDL-32S3000 Only)
40 inches (KDL-40S3000 Only)
46 inches (KDL-46S3000 Only)
Supplied Accessories
Remote Commander RM-YD018
Two Size AA (R6) Batteries
AC Power Cord
HD15-HD15 Cable
Suport Belt, Securing Screw, and Wood Screw
Cable Holder
Operating Instructions
Quick Setup Guide
Warranty Card
Optional Accessories
Headphones Plug Adapter
Connecting Cables
Wall-Mount Bracket
SU-WL100 (KDL-26S3000 Only)
SU-WL500 (KDL-32S3000/40S3000/46S3000 Only)
TV Stand
RHT-G800 (All except KDL-26S3000)
KDL-26S3000 KDL-32S3000 KDL-40S3000 KDL-46S3000
in use 150W 158W 180W 215W
in standby
mm 42 x 150 mm 42 x 150 mm 55 x 150 mm 70 x 130 mm
in 111/16 x 6 in 1 11/16 x 6 in 2 1/4 x 6 in 2 3/4 x 57/16 in
with stand
mm 656 x 500 x 214 mm 790 x 577 x 214 mm 981 x 692 x 265 mm 1114 x 778 x 306 mm
in 26 7/8 x 19 3/4 x 8 1/2 in 31 1/8 x 22 3/4 x 8 1/2 in 38 5/8 x 27 1/4 x 10 1/2 in 43 7/8 x 30 3/4 x 12 1/8 in
without stand
mm 656 x 452 x 96 mm 790 x 530 x 100 mm 981 x 643 x 110 mm 1114 x 730 x 115 mm
in 25 7/8 x 17 7/8 x 3 7/8 in 31 1/8 x 20 7/8 x 4 in 38 5/8 x 25 3/8 x 4 3/8 in 43 7/8 x 28 3/4 x 4 5/8 in
Mass
with stand
kg 13.5 kg 17 kg 25 kg 32 kg
lbs 30 lbs 38 lbs 56 lbs 71 lbs
without stand
kg 11 kg 14.5 kg 21 kg 27.5 kg
lbs 25 lbs 32 lbs 47 lbs 61 lbs
Dimensions (W x H x D)
Power Consumption
Less than 0.1W
10W x 10W
Speaker Output (W)
Dimensions (W x H x D)

7
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
SAFETY-RELATED COMPONENT WARNING
There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and
!
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specified in the electrical parts list to prevent electric shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
 do not press on the panel or frame edge to avoid the risk of electric shock.
do not scratch or press on the panel with any sharp objects.
do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
do not expose the LCD panel to direct sunlight.
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material.
use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT

8
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to
http://www.sony-training.com
rebmuntraP retemaiD skrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1

9
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
0.15 μF
Earth Ground
AC
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

10
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to flash. The number
of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction
manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure
occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the STANDBY LED indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the indicator will identify the first of the problem areas.
Control Buttons
PIC OFF/TIMER STANDBY POWER
Description of LED Indictors
LED LED Type Description
POWER LED Green LED * Light is green when the TV set is on
* Lights is red when the TV is in PC standby model
* Blinks red when indicating the TV may need servicing
* Li
g
ht is
g
reen when the Picture Of
f
feature is activated.
* Light is amber when the timer is set.
PIC OFF/TIMER
LED Amber/Green LED
STANDBY LED Red LED
Display of STANDBY LED Flash Count
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec. LED OFF
3 sec.

11
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
Viewing the Self Check Diagnostic List
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY Channel
5Volume
-
TV POWER .
The Self Check list displays. This differs from accessing Service Adjustments.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
3. Press the Channel 1button on the Remote Commander to go to Page 2 of the Self Check list.
SELF CHECK PAGE 1
002 MAIN_POWER 01 Í1 indicates an error was detected
003 DC_ALERT1 00 Í0 indicates no error was detected
004 DC_ALERT2 00
005 DC_ALERT3 00
006 BACK_LIGHT 00
013 BACK_LIGHT_BALANCE 00
00009-00019-00009
SELF CHECK PAGE 2
008 SP_PROT 01
007 TEMP 00
011 TRIDENT_IC 00
010 DIGITAL 00
009 NA 00
007 HFR_OVERHEAT 00
012 HFR_ERROR
00009-00019-00009
4. Press the Channel 4button on the Remote Commander to go back to Page 1 of the Self Check list.
Clearing the Self Check Diagnostic List
1. In Service Mode, press the Channel 8Channel
0.

12
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
1-1. REAR COVER REMOVAL
SECTION 1: DISASSEMBLY
1Remove 3 screws from Terminals, +BVTP 3X12 TYPE2 IT-3
2Remove 2 screws (KDL-26/32S3000), 4 screws (KDL-40/46S3000)
from Rear Cover arm positions, +PSW M5X16
3Remove 13 screws (KDL-26S3000), 14 screws (KDL-32S3000), 15
screws (KDL-40/46S3000), from Rear Cover, +BVTP2 4X16
1-2. H1 BOARD REMOVAL
1Remove from bezel
2Disconnect one connector
3Release hooks and remove H1 Board
Rear Cover
1
2
3
H1 Board
Multi Button Assembly
Bezel Assembly
1
3
2

14
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
1-5. U1 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL
1-6. BU1 BOARD REMOVAL
1Disconnect one connector
2Remove one screw, +BVTP 3X12 TYPE2 IT-3
3Release hooks and remove U1 Board.
4Remove Jack holder from Bezel.
5Release hooks to remove DTT Shield from BU1 bottom shield.
1Remove 2 screws, +PSW M3X5
2Remove 2 screws, HEX
3Disconnect 5 connectors
4Remove 7 screws, +BVST 3X8
5Remove 5 screws, +PSW M3X5
DTT Shield
1
2
4
5
3
Side Jack Holder
Wire Assembly
(32/46S3000 Only)
U1 Board
1
2
43
5
BU1 Top Shield
BU1 Board
BU1 Bottom Shield

16
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
1-9-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-40S3000/46S3000 ONLY)
1 After inserting the connector
into the board, push the
middle section of the inverter
connector to confirm it
is securely connected.
Push the right section of
the inverter connector and
confirm it is securely
connected.
Push the left section of
the inverter connector and
confirm it is securely
connected.
23
Use the following procedure to confirm that the Inverter connector is securely attached
to the board.
1-9. G3 BOARD (POWER UNIT) AND D1 BOARD REMOVAL
(KDL-40S3000/46S3000 ONLY)
1Disconnect 6 connectors
2Remove 4 screws, +PSW 3SG
3Disconnect 4 connectors
4Remove 4 screws, +PSW 3SG
4
1
3
2
D1 Board
G3 Board
G3 Bracket

17
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
1-10. D2 BOARD REMOVAL (KDL-46S3000 ONLY)
1Disconnect 3 connectors
2Remove 4 screws, +PSW 3SG
1-10-1.REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-46S3000 ONLY)
1 After inserting the connector
into the board, push the
middle section of the inverter
connector to confirm it
is securely connected.
Push the right section of
the inverter connector and
confirm it is securely
connected.
Push the left section of
the inverter connector and
confirm it is securely
connected.
23
Use the following procedure to confirm that the Inverter connector is securely attached
to the board.
1
2
D2 Bracket
D2 Board

20
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL
(KDL-40S3000/46S3000 ONLY)
1Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16
2Remove 4 screws from Top Brackets, +PSW M5X8
3Remove 4 screws from Bottom Brackets, + PSW M5X12
4Remove 4 screws from Stand Holders, +PSW M5X16
5Remove 2 screws from LCD Panel, +BVTP2 4X16
6Remove ornamental panel and slide out LED Guide and Light Guide
Stand Holder
Bottom Bracket(L)
Bottom Bracket(R)
LCD Panel
LED Guide
Guide Light
Ornamental Panel
5
3
4
1
2
6
Bezel
Top Bracket

53
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
×
OVERALL VIEW
KDL-40S3000 ONLY

54
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
KDL-40S3000 ONLY
1. Apply Sheet Core C to edge of Panel to
cover sharp edge of panel.
Use ribs on bezel (w/o screw boss) as a
guide to center tape.
2. Dress split (H3 & H4) in harness under
Cushion D Tape.
3. Route H3 and H4 harness as shown.
OPERATION PROCESS
Use rib on bezel as reference
to center Sheet Core C when applying
to panel edge.
Use UL Tapes as Reference to
position Harness over panel,
1
2
3
Use H3/H4 Harness "Split" as reference
for top of Cushion D Position
(under Cushion D)
Use panel edge to align Himelon Tape.
H4-Bd Cable
H3 BOARD HARNESS

55
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
KDL-40S3000 ONLY
1. H4-Bd should be installed BEFORE the
speaker/baffles are installed
2. Be careful to align Plastic clip at left side
of bezel with notch in PWB.
3. PRESS FIRMLY on PWB next to clip to seat
H4-Bd. DO NOT USE Excessive force. PWB
or clip WILL BREAK!
5. Tape H4 wires to Bottom of panel edge.
OPERATION PROCESS
1
2
3
H4 BOARD

56
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
KDL-40S3000 ONLY
1. Wire Dress Right Speaker wires and H4
cables in side clamp (white) and G3-Bd
bracket clips (black).
NOTE: ALL Wires are dressed
in far left G-Bracket clip!
OPERATION PROCESS
NOTE: H4-Bd/Rt. Speaker cables
are dressed in plastic clip.
Clip installed by Vendor.
2
1
NOTE: Keep H4 cables AWAY From
INVERTER BOARD AREA!
H4 BOARD AND RIGHT SPEAKER

57
KDL-26S3000/32S3000/40S3000/46S3000
KDL-26S3000/32S3000/40S3000/46S3000
KDL-40S3000 ONLY
1. Dress H4/Rt. Speaker cables in white
side clips.
2. Dress AC Inlet Cables in Plastic clip on the
G-Bracket as shown.
3. Make sure Green/Yellow Earth Gnd. Is screwed
into lower LCD Bracket (w/4x8mm screw)
OPERATION PROCESS
2
Dress AC Inlet Cables
in plastic clip on G-Bracket
NOTE Angle of Earth Gnd. Wire.
(Ring terminal touches "dimple" on plate)
NOTE BOTH H4-Bd and Rt. Speaker cables
are dressed UNDER AC Inlet
NOTE: H4-Bd/Right Speaker cables
are dressed in plastic clip.
Clip installed by Vendor.
1
H4 BOARD AND RIGHT SPEAKER (CONTINUED)