Sony AC-V500 User manual

AC-V500
SERVICE MANUAL
US Model
Canadian
Model
AEP Model
UK Model
E Model
Australian
Model
SPECIFICATIONS
Power requirements 100-240 V AC, 50/60 Hz
Power consumption 18 W
Charge mode:
23 VA (100 V AC), 33 VA (240 V AC)
Operating mode:
25 VA (100 V AC), 34 VA (240 V AC)
DC OUT: 6.5 V, 1.5 Ain operating mode
Battery charge terminal: 8.4 V, 1.1 A in charge mode
Application Sony battery pack NP-500
Operating temperature 0°C to 40°C (32°F to 104°F)
Storage temperature — 20°C to 60°C (—4°F to 140°F)
Dimensions Approx. 68 x 44 x 107 mm (wih/d)
(2°54 x 1°l4 x 4's inches)
including projecting parts
Weight Approx. 260 g (9.2 02z)
Cord length AC power cord: 2m
, Connecting cord: 2m
Connecting cord (1)
Output voltage
Supplied accessory
Design and specifications are subject to change without notice.
This appliance conforms with EEC Directive 87/308/EEC regarding interference
suppression.
ATTENTION
AU
COMPOSANT
AYANT
RAPPORT
A
LA
SECURITE!
LES
COMPOSANTS
IDENTIFIES
PAR
UNE
MARQUE
A\
SUR
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK A\ OR DOTTED LINE
WITH MARK A. ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS. PUBLISHED BY SONY.
LES
DIAGRAMMES
SCHEMATIQUES
ET
LA
LISTE
DES
PIECES
SONT
CRITIQUES
POUR
LA
SECURITE
DE
FONCTIONNE-
MENT.
NE
REMPLACER
SES
COMPOSANTS
QUE
PAR
DES
PIECES
SONY
DONT
LES
NUMEROS
SONT
DONNES
DANS
CE
MANUEL
OU
DANS
LES
SUPPLEMENTS
PUBLIES
PAR
AC
POWER
ADAPTOR
SON
Y.

AC-V500
SAFETY CHECK-OUT
| After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-
soldered connections. Check the entire board surface for
solder splasher and bridges.
2. Check the interboard wiring to ensure that no wires
e “pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-.
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
Check the B+ voltage to see it is at the values specified.
Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
To Exposed Metal
Parts on Set
AC
voltmeter
___] (0.78v)
0.15uF
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK A\ ON
THE. SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUST-
MENTS THAT ARE CRITICAL TO SAFE OPERATION ARE IDENTIFIED
IN THIS MANUAL. FOLLOW THESE PROCEDURES WHEN-
EVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER
OPERATION IS SUSPECTED.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5mA (500 microampers).
Leakage current can be measured by any one of three methods.
1. Acommercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring. the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are
examples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2V AC range are
suitable. (See Fig.A)
ATTENTION AU COMPOSANT AYANT RAPPORT
A LA SECURITE!!
LES COMPOSANTS IDENTIFIES PAR UN TRAME ET UNE
MARQUE A SUR LES DIAGRAMMES SCHEMATIQUES, LES
VUES EXPLOSEES ET LA LISTE DES PIECES SONT CRI-
TIQUES POUR LA SECURITE DE FONCTIONNEMENT. NE REMPLACER
CES COMPOSANTS QUE PAR DES PIECES SONY DONT LES
NUMEROS SONT DONNES DANS CE MANUEL OU DES SUP-
PLEMENTS PUBLIES PAR SONY. LES REGLAGES DU CIR-
‘CUIT QUI SONT CRITIQUES POUR LA SECURITE DE FONCT [ONNEMENT
SONT IDENTIFIES DANS CE MANUEL. SUIVRE LES PROCEDURES
QUAND LES COMPOSANTS CRITIQUES SONT REMPLACES
OU LE FONCTIONNEMENT IMPROPRE EST SUSPECTE.

REARS URE ay LEE SRT ROR ERAT FA NM RTS TEEN RSA NT ARENT
SECTION 1
DISASSEMBLY
- Remove the following devices shown by @, etc. In the
order of the numbers.
1-1. CASE
After unscrewing the 2 screws @ , remove the front
panel while sliding the 2 hooks as shown by the arrows
below.
|
a Hooks — O Screws 2.6x22 (2pes.)
Front Panel
1-2. CH BOARD, MB BOARD
Heatsink
Insulating Sheet
MB Board
Upper case
_s
|
2-1. BLOCK DIAGRAM
AC IN
> | F101 SE - . 7101
SS ee mer Cee ee ete Cs ae
SECTION 2 |
DIAGRAMS |
|MB BOARD
| L101 D101
R103
VQOOOOOO00'
VYUQVOVYV9IOO
D102 D103
00000
po
SWITCHING
CONTROL
:
PH151
pe
Ul
-_
DETECTOR
SIGNAL
THERMISTOR
FEEDBACK
Tu
Ou
Oo co
S S >
= oes 8 | Oo 6 ee nes =
[Bp
CHARGE/VTR
SWITCH
COMPARATOR
eee ee eee ee eee =-— 2. oes oe
Q252

a ee ee ee a ee eee eee eee eee eee eee ee, eee 2 eee 2 eee 2 eee eee 2 eee eee Quate © mie © Ge 2 eee ee 2 eee eee =,
Output voltage 6.5V: for use with the Camcorder. |
Output voltage 8.4V: Charge inside the Camcorder.
Turns OFF when the battery is being charged. Turns OFF only when the Camcorder
Outputs only when the Camcorder ts being used. voltage is abnormally high.
(When a high-voltage battery
is installed.) L202
| REG, OUT | =
| eo
CONSTANT |
| SWITCH 1B | “cuRRENT [J output fs [ve
0201 | 0202 H: 8.4V
L: 6.5V
c— —{9+--fio-—-{2 +-—5 + -—- —- — - — -—- [1 efi
| prem mw eel fend 1 fem] 2 fmm wml fe = a oe ee = —{11
i gS} 6g 2 s 2 g
> =e
[8 Ree {11
CHARGE/VTR
SWITCH
Q252
CHARGE
CONTROL
D315 D314
fe
(50%) (80%)
CHARGE/VTR
SWITCH
Q251
D313 _—«316
[ F | VIDEO/
(50%) [CAMERA
D317
PH BOARD
7 eee oe ee 2 eee 2 ee 2 ee 2 eee eee eee eee eee 2 oe): 2 eee a eee eee a eee eee 2 eee © eee eee 2 eee 0 eee
* sfes. -—-O7 |
OC eee
iCH
BOARD
|
|
ae
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ae
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sae ee egeeeae ad
L
Comes on when
the battery is set.
2-2. SEMICONDUCTOR LEAD LAYOUTS
BA10358F
8765
1234
(TOP VIEW)
HA16107FP
(TOP VIEW)
MB88212
(TOP VIEW)
TA78DSOSF
V-OUT
G
~V-IN
DTA114EUT106
DTC114EU
2SC1623-L5L6
DTA114GS
2SA1175-HFE
2SJ299S-TR
D
DAN202U
| 3
Ce
| 2
2 838 1
DAP202U
3
Ca
2
_ 2 3 }
ERA22-08
1SR139-400
188119
cathode
anode
RD15M-B1
RD4.3M-B1
RD9.1M-B3
‘
ee ,
2
. rT NC
; i?)
2 3 1
S1WB60B
AC-V500
LN1351C
LN1451C
LN1851C
2

AC-V500 :
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS.
{In addition to this, the necessary note is printed in each block.)
For printed wiring boards:
* O—_ : Indicated a lead wire mounted on the component side.
* ——_ : indicated a lead wire mounted on the conductor side.
: Parts mounted on the conductor side.
: : Printed resistor.
: Pattern from the side
which enables seeing.
* Eee= : Pattern of the rear side.*
¢ Circled numbers refer to waveforms.*
¢ {B) or (F), etc. of capacitors indicate the temperature characteristics.
Caution:
Pattern face side: Parts on the pattern face side seen from
(Conductor side) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Component side) _ parts face are indicated.
For schematic diagram:
¢ Caution when replacing chip parts.
New parts must be attached after removal of chip.
Be careful not to heat the minuts side of tantalum capacitor, because it
is damaged by the heat.
¢ Allresistors arein ohms, 1/4W (Chip resistors: 1/10W) unless otherwise
noted. .
kQ: 1000Q, MQ: 1000kQ
° All capacitors are in uF unless otherwise noted. pF: nuF 50V or less are
not indicated except for electrolytics and tantalums.
¢ All variable and adjustable resistors have characteristic curve B, unless
otherwise noted.
° : Nonflammable resistor
: Fusible resistor
: Printed resistor.
: Panel designation
't Internal component
:B+Line
: Adjustment for repair
¢ Voltages are DC between measurement points and ground unless
otherwise noted.*
¢ Readings are taken with a color-bar signal input.*
¢ Readings are taken with a digital multimeter (DC10MQ).*
¢ Voltage variations may be noted due to normal production tolerances.*
* Circied numbers refer to waveforms
GO
* : Indicated by the color red
When indicating parts by reference
number, please include the board name.
Note: Note:
Thecomponentsidentified Les composants identifiés par une
_ by mark A\ or dotted line marque A\ sont critiques pour la
with mark A\ are critical sécurité.
for safetry. | Ne les remplacer que par une
Replace only with part piéce portant le numéro spécifié.
number specified.
|
|
|
2-3, PRINTED WIRING BOARDS
«See page 6 for semiconductor lead layouts.
@ SEMICONDUCTOR LOCATION
[Reto | tosslon [ RetiNo, | Ueetion

own
CH BOARD (SIDE B)
CH BOARD (SIDE A)
SAS:
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an MODEL
US, Canadi
ed
EXCEPT
US,Canadian MODEL
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D316
VIDEO/CAMERA
D3SI7
(80°%o)
19

2-4.
SCHEMATIC
DIAGRAM
__
-
See
page
8
for
notes.
1
2
3
4
5
6
7
_8
9
10
11
12
13
14
15
CIO! O.1/125V:US, ‘Canadian MODEL
CIO! 0.22/125V: EXCEPT US, Canadian A
ODEL
A
DIO!
“iol
SIWB6OB
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Q203
Q202
Q201
REG.OUT
CONSTANT
SWITCH
CURRENT
B
|
1C301
|
FIO!
1.25A
250V:
ae
+5V
REG.
US,Canadian
MODEL
FIO!
TIL25A
250V:
Q301,302
EXCEPT
US,
Canadian
REG.
OUT
]
C
ISSIHI9
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Q315
R304
—
cau
R316
tan
|
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SWITCH
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10K
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CHARGE/VTR
SWITCH
|
HAIGIO7F
251
COMPARATOR
i
|
CHARGE
/VTR
SWITCH
CH
BOARD

18 19
8
9
10
11
12
13
14
15
16
17
:
t
47uH
o
WTR.OUT
|
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CONSTANT
SWITCH
R207
leno
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18h
-
6205
REG.
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CURRENT
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D313
D314
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2SC408I
“0.7.¢303 BV SWITCH [E]
0.01
MB88
212
(90%)
(80%)
(50%)
CHARGE D316 D3I7
CONTROL
23 0252
CHARGE/VTR
SWITCH
Q25I
DTCII4EL
LED DRIVE
NC LEDI
(Biren eens
CHARGE/VTR
SWITCH
CH
BOARD
ae
| AC-V500

NOTE:
~XX, -X mean standardized parts, so they
may have some differences from the original
one.
Color Indication of Appearance Parts
Example:
KNOB,BALANCE(WHITE)...(RED)
+
Parts color
not supplied
Cabinet's color
SECTION 3
EXPLODED VIEW
Items marked “*” are not stocked since they are
seldom required for routine service. Some de-
lay should be anticipated when ordering these
items.
The mechanical parts with no reference num-
ber in the exploded views are not supplied.
Hardware(# mark) list is given in the last of this
The components identified by mark A\ or
dotted line with mark A\ are critical for
safety.
Replace only with part number specified.
Lescomposants identifiés par une marque
A sont critiques pour la sécurité.
parts list. Ne les remplacer que par une piéce por-
tant le numéro spécifie.
not supplied
—~14-
UK MODEL
we aoe cunee eaue eum quis emme cum emwe asl
AEP MODEL
a Seger ae een es Seng ee
i ia is at aes |
een eee
Se es Se a eee
ae eee os ee
eee ee one ee ae ee
AFI01
AF101
AF101
J301
Part No. Description Remark
2-403-982-01 CASE KSP-ACC14-B
A-4925-640-A CH BOARD, COMPLETE
A-4925-644-A MB BOARD, COMPLETE (US, Canadian)
A-4925-653-A MB BOARD, COMPLETE (AEP)
A-4925-656-A MB BOARD, COMPLETE (UK)
A-4925-659-A MB BOARD, COMPLETE (E, Austral ian)
A-4921-651-A CASE ASSY, UPPER (US, Canadian)
X-2400-119-1 CASE ASSY, UPPER CASE
(EXCEPT US, Canadian)
A-4925-648-A PH BOARD, COMPLETE, ASSY (US, Canadian)
A-4925-651-A PH BOARD, COMPLETE (EXCEPT US, Canadian)
1-533-213-31 FUSE, HOLDER
1-696-650-11 CORD, POWER (US, Canadian)
1-690-425-11 CORD, POWER (AEP, E)
1-690-423-12 CORD, POWER (Australian)
CORD, POWER (UK)
2-434-757-01 SCREW TR B TAPPING 2. 6X22
2-433-022-01 SHEET, INSULATING IS-ACC14
1-532-823-11 FUSE, GLASS TUBE (1. 25A 250V)
(US, Canadian)
1-532-285-11 FUSE, TIME-LAG (T1.25A 250V)
(E, Australian)
1-576-226-11 FUSE (H.B.C.) (TI. 25A 250V) (AEP, UK)
1-537-461-11 TERMINAL BOARD, BATTERY
—15-
Ref,
or coe ae cme
CN

lo.
)1
)1
Part
No.
Description
Remarks
ee cs ee ee oot one ee
2-403-982-01 CASE KSP-ACC14-B
A-4925-640-A
CH
BOARD,
COMPLETE
A-4925-644-A
MB
BOARD,
COMPLETE
(US,
Canadian)
A-4925-653-A
MB
BOARD,
COMPLETE
(AEP)
A-4925-656-A
MB
BOARD,
COMPLETE
(UK)
A-4925-659-A
MB
BOARD,
COMPLETE
(E,
Australian)
A-4921-651-A
CASE
ASSY,
UPPER
(US,
Canadian)
X-2400-119-1
CASE
ASSY,
UPPER
CASE
(EXCEPT US, Canadian)
~
A-4925-648-A
PH
BOARD,
COMPLETE,
ASSY
(US,
Canadian)
A~4925-651-A
PH
BOARD,
COMPLETE
(EXCEPT
US,
Canadian)
1-533-213-31 FUSE,
HOLDER
POWER (US, Canadian)
POWER (AEP, E)
POWER (Australian)
POWER (UK)
2-434-757-01 SCREW TR B TAPPING 2. 6X22
NOTE:
The components identified by mark A\ or
dotted line with mark A\ are critical for
safety.
Replace only with part number specified.
Les composants identifiés par une marque
A\ sont critiques pour la sécurité.
Ne les remplacer que par une piéce por-
SECTION 4
ELECTRICAL PARTS LIST
Due to standardization, replacements in the
parts list may be different from the parts
specified in the diagrams or the components
used on the set.
-XX, ~X mean standardized parts, so they
may have some difference from the original
one.
RESISTORS
Items marked “*” are not stocked since
they are seldom required for routine service.
Some delay should be anticipated when or-
dering these items.
SEMICONDUCTORS
In each case, u: p, for example:
UA...: HA..., UPA...: UPA...,
uPB...: pPB..., uPC...: uPC..., -
2-433-022-01 SHEET, INSULATING IS-ACC14
1-532-823-11 FUSE, GLASS TUBE (1. 25A 250V)
| (US, Canadian)
1-532-285-11 FUSE, TIME-LAG (T1. 25A 250V)
| (E, Australian)
1-576-226-11 FUSE (H.B.C.) (T1. 25A 250V) (AEP, UK)
1-537-461-11 TERMINAL BOARD, BATTERY
-15-
tant le numéro spécifié. All resistors are in ohms uPD...: pPD...
METAL : Metal-film resistor CAPACITORS
When indicating parts | by. eterence METAL OXIDE : Metal! Oxide-film resistor uF :pF
number, please include the board name. F : nonflammable COILS
uH : pH
Ref.No. Part No. Description Remarks Ref.No. Part No. Description Remarks
t A-4925-640-A CH BOARD, COMPLETE IC301 8-759-09 TAT8DSO5F
EXKEKKKLK EKA KE EERE IC302 8-759-16 MB88212
< CAPACITOR > < JUMPER RESISTOR >
C301 1-164-004-11 CERAMIC CHIP 0. luF 10% 25V J¥001 1-216-295-00 METAL CHIP 0 5% 1/10¥
C302 1-135-210-11 TANTALUM CHIP 4. TuF 20% 10V J¥O02 1-216-295-00 METAL CHIP 0 5% 1/10W
C303 1-164-232-11 CERAMIC CHIP 0. 0luF 50V JW003 1-216-295-00 METAL CHIP 0 5% 1/10¥
C304 1-164-232-11 CERAMIC CHIP 0. 0luF 50V
C305 1-164-004-11 CERAMIC CHIP 0. luF 10% 25V < TRANSISTOR >
C306 1-135-091-00 TANTALUM CHIP luF 20% 16V Q301 8-729-017-95 FET 25J299S-TR
C307 1-164-232-11 CERAMIC CHIP 0. OluF 50V Q302 8-729-017-95 FET 25J299S-TR
C308 1-135-210-11 TANTALUM CHIP 4. 7uF 20% I10V Q303 8-729-920-56 TRANSISTOR FMG1
Q304 8-729-920-XX TRANSISTOR DTA114EUT106
< CONNECTOR > Q305 8-729-907-00 TRANSISTOR DTC114EU
CN301 1-750-005-21 CONNECTOR 4P Q306 8-729-925-46 TRANSISTOR IMB11-T110
~ Q307 8-729-920-56 TRANSISTOR FMG1
< DIODE > Q308 8-729-920-56 TRANSISTOR FMGI1
| | Q309 8-729-120-28 TRANSISTOR 2SC1623-L5L6
D301 8-719-941-09 DIODE DAP202U Q310 8-729-920-56 TRANSISTOR FMG1
D302 8-719-941-86 DIODE DAN202U
D303 8-719-941-86 DIODE DAN202U Q311 8-729-920-56 TRANSISTOR FMG1
D304 8-719-105-63 DIODE RD4. 3M-Bl Q312 8-729-920-XX TRANSISTOR DTA114EUT106
D305 8-719-941-86 DIODE DAN202U Q313 8-729-907-00 TRANSISTOR DTC114EU
Q314 8-729-907-00 TRANSISTOR DTC114EU
D306 =©8-719-941-86 DIODE DAN202U Q315 8-729-120-28 TRANSISTOR 2SC1623-L5L6
D307 8-719-941-86 DIODE DAN202U
D308 8-719-941-86 DIODE DAN202U < RESISTOR >
D309 8-719-106-45 DIODE RD9. 1M-B3 .
D310 8-719-941-86 DIODE DAN202U R301 =. 1-216-073-00 METAL CHIP 10K 5% 1/10W
R302 1-216-073-00 METAL CHIP 10K 5% 1/10¥
D311 8-719-106-88 DIODE RD15M-Bl R303 1-216-295-00 METAL CHIP 0 5% 1/10¥
D312 8-719-106-88 DIODE RDI5M-B1 R304 1-216-009-00 METAL CHIP 22 5% 1/10¥
D313. = 8-719-404-22 LED LN1451C (F 90%) R305 1-216-081-00 METAL CHIP 22K = 5% 1/10W
D314 =8-719-404-22 LED LN1451C (CHARGE 80%) !
D315 8-719-404-22 LED LN1451C (E 50%) R306 1-216-073-00 METAL CHIP 10K 5% 1/10W
R307 1-216-073-00 METAL CHIP 10K 5% 1/10W
D316 8-719-029-89 LED LN1851C (VIDEO/CAMERA) R308 1-218-819-21 METAL CHIP 100 5% 1¥
D317 ~=8-719-018-63 LED LN1351C (POWER) R309 1-216-049-00 METAL CHIP 1K 5% 1/10¥
D318 8-719-941-86 DIODE DAN202U R310 1-216-049-00 METAL CHIP 1K 5% 1/10¥
< IC > R311 1-216-049-00 METAL CHIP 1K 5% 1/10¥
R312 1-216-069-00 METAL CHIP 6.8K 5% 1/10¥
~16—