Sony HCD-AZ1D User manual

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by SonyTechno Create Corporation
E Model
DVD DECK RECEIVER
9-887-243-01
2006E1678-1
© 2006.05
Ver. 1.0 2006.05
SPECIFICATIONS
HCD-AZ1D
HCD-AZ1D is the Amplifier, DVD player, Tape
Deck andTuner section in DHC-AZ1D.
— Continued on next page —
This system incorporates Dolby1) Digital and DTS2) Digital
Surround System.
1) Manufactured under license from Dolby Laboratories.
“Dolby” and the double-D symbol are trademarks of
Dolby Laboratories.
2) Manufactured under license from Digital Theater Systems,
Inc. “DTS” and “DTS 2.0 + Digital Out” are trademarks of
Digital Theater Systems, Inc.
DVD Model Name Using Similar Mechanism NEW
Section DVD Mechanism Type WXD
Optical Pick-up Name DM3451-A (SF-HD65F)
TAPE Model Name Using Similar Mechanism HCD-DV2D
Section Tape Transport Mechanism Type CMAL5Z220C
Amplifier section
The following measured at AC 120 V, 240 V, 50/60 Hz
DIN power output (rated): 40 + 40 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
50 + 50 watts
(6 ohms at 1 kHz, 10%
THD)
Inputs
TV IN (phono jacks): voltage 1 V, impedance
47 kilohms
AUDIO IN (stereo mini jack):
voltage 1 V, impedance
47 kilohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kilohms
Outputs
VIDEOOUT(phono jack): max. output level 1 Vp-p,
unbalanced, Sync
negative, load impedance
75 ohms
COMPONENT VIDEO OUT:
Y: 1 Vp-p, 75 ohms
P
B , P R : 0.7 Vp-p, 75 ohms
DIGITALOUT(OPTICAL)(Squareopticalconnector
jack, rear panel)
Wavelength 660 nm
PHONES (stereo mini jack):
accepts headphones of
8ohmsormore
SPEAKER: accepts impedance of
6ohms
Disc player section
System Compact disc and digital
audio and video system
Laser Semiconductor laser
(DVD: λ=650 nm,
CD: λ=790 nm)
Emission duration:
continuous
Frequency response DVD (PCM 48 kHz):
2 Hz – 22 kHz (±1 dB)
CD: 2 Hz – 20 kHz (±1 dB)
Video color system format NTSC, PAL
Tape deck section
Recording system 4-track 2-channel stereo
Frequency response 40 – 13,000 Hz, using
Sony TYPE I cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 – 108.0 MHz
(50 kHz step)
Antenna FM lead antenna
Antenna terminals 75 ohms unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range 530 – 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 – 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz

2
HCD-AZ1D
CAUTION
Use of controls or adjustments or performance of procedures
otherthanthosespecifiedhereinmay result inhazardousradiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
General
Power requirements 110 – 120 V, 220 – 240 V
AC, 50/60 Hz
Adjustable with voltage
selector
Power consumption 120 watts
Dimensions (w/h/d) (excl. speakers)
Approx. 190 ×300 ×
335 mm
Mass (excl. speakers) Approx. 6.1 kg
Design and specifications are subject to change
without notice.

3
HCD-AZ1D
TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 4
2. GENERAL ................................................................... 7
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 10
3-2. Top Cover, DC Fan .......................................................... 11
3-3. AMP Board, AV Board, Tuner (FM/AM) ....................... 11
3-4. MPEG Board ................................................................... 12
3-5. MPEG Holder.................................................................. 12
3-6. DVD Panel Tray .............................................................. 13
3-7. DVD Loader (WXD) ....................................................... 13
3-8. Optical Pick-up DM3451-A (SF-HD65F)....................... 14
3-9. Front Panel Section ......................................................... 14
3-10. Cassette Mechanism Deck (CMAL5Z220C) .................. 15
3-11. KEY Board ...................................................................... 15
3-12. HP Board, MIC CONTROL Board ................................. 16
3-13. MAIN Board.................................................................... 16
3-14. POWER Board ................................................................ 17
3-15. Panel Cass........................................................................ 17
4. TEST MODE ............................................................... 18
5. MECHANICAL ADJUSTMENTS......................... 19
6. ELECTRICAL ADJUSTMENTS .......................... 19
7. DIAGRAMS
7-1. Block Diagram — MPEG-1 Section — ......................... 22
7-2. Block Diagram — MPEG-2 Section — ......................... 23
7-3. Block Diagram — USB Section —................................ 24
7-4. Block Diagram —AUDIO Section — ........................... 25
7-5. Block Diagram — PANEL/POWER Section — ............ 26
7-6. Printed Wiring Board — MAIN Section — ................... 27
7-7. Schematic Diagram — MAIN Section (1/4) — ............. 28
7-8. Schematic Diagram — MAIN Section (2/4) — ............. 29
7-9. Schematic Diagram — MAIN Section (3/4) — ............. 30
7-10. Schematic Diagram — MAIN Section (4/4) — ............. 31
7-11. Printed Wiring Board — MPEG Section (Side A) — .... 32
7-12. Printed Wiring Board — MPEG Section (Side B) — .... 33
7-13. Schematic Diagram — MPEG Section (1/3) — ............ 34
7-14. Schematic Diagram — MPEG Section (2/3) — ............ 35
7-15. Schematic Diagram — MPEG Section (3/3) — ............ 36
7-16. Printed Wiring Boards — KEY Section — .................... 37
7-17. Schematic Diagram — KEY Section — ........................ 38
7-18. Schematic Diagram — MIC CONTROL Section — ..... 39
7-19. Printed Wiring Board — AV Section —......................... 40
7-20. Schematic Diagram — AV Section — ........................... 40
7-21. Printed Wiring Board — AMP Section — ..................... 41
7-22. Schematic Diagram — AMP Section — ........................ 42
7-23. Printed Wiring Board — POWER Section — ................ 43
7-24. Schematic Diagram — POWER Section — .................. 44
8. EXPLODEDVIEWS
8-1. Overall Section ................................................................ 55
8-2. Front Panel Section ......................................................... 56
8-3. Chassis Section................................................................ 57
8-4. DVD Mechanism Deck Section ...................................... 58
9. ELECTRICAL PARTS LIST .................................. 59

4
HCD-AZ1D SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT MODEL IDENTIFICATION
– Rear Panel –
•Abbreviation
E3 : 240 V AC Area in E model.
SP : Singapore model.
• SERVICE POSITION OFTHETAPE CASSETTE MECHANISM DECK
DISCTRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Procedure :
1. Press the ?/1 button to turn the set ON.
2. Press the DVD u button to select “DVD”
3. Set disc on the tray, press the x button and the Z button
simultaneously for five seconds.
4. The message “LOCKED” is displayed the tray is locked.
5. To release from this mode, press the x button and the Z
button simultaneously for five seconds again.
6. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
Model Part No.
E3 model 2-672-998-0[]
SP model 2-673-001-0[]
Parts No.
Tape Cassette Mechanism Deck
(CMAL5Z220C)
MAIN board
Front Panel

5
HCD-AZ1D
• HOWTO OPENTHE DVDTRAY MANUALLY
• SERVICE POSITION OFTHE DVD MECHANISM DECK
Draw out the flexible board
of the DVD mechanism deck
from this position.
DVD mechanism deck
MPEG board
Insert the stiff wire in the hole. The lock is released and the DVD tray opens.
hole
stiff wire
DVD tray

6
HCD-AZ1D
• CAUTION ON HANDLING POWER CORD (SAFETY STANDARD)
When you remove or replace the power cord,
(1) Fix the power cord to the POWER board with a binding strap as before.
(2) Check that the single-sheathed portion of the power cord does not contact the transformer
even when the single-sheathed portion is pushed toward the transformer with a 200-g force.
single-sheathed portion
of the power cord
power transformer

7
HCD-AZ1D
SECTION 2
GENERAL This section is extracted
from instruction manual.
Main unit
AUDIO IN jack qg (31, 42, 43)
Cassette compartment qh (30)
CD SYNC 9(30)
Disc tray 4(13)
DISPLAY 3(36, 37, 38)
Display window 2
MIC jack qf (32)
MIC LEVEL qd (32)
PC/TV/AUDIO IN ql (31, 40,
43)
PHONES jack qj
PLAY MODE ws (14, 18, 49)
PRESET EQ wa (32)
PROGRESSIVE w; (23)
Remote sensor wg
TUNER/BAND qa (27, 28, 31)
TUNING + 7(27, 29)
TUNING – wd (27, 29)
VOLUME +/– qk (14, 29, 30, 40,
43)
?/1 (on/standby) 1(10, 40, 49)
Z(open/close) 5(13)
DVD NX (play/pause) 6(13,
31, 44, 49)
>(go forward) 7(14, 31)
x(stop) 8(11, 14, 23, 28, 30,
33, 44, 49)
zREC PAUSE/START (record)
q; (30, 33)
ZPUSH OPEN/CLOSE (eject)
qs (30)
.(go back) wd (14, 31)
TAPE N(play) wf (30)
List of button locations and reference pages
How to use this page
Use this page to find the location of buttons and other
parts of the system that are mentioned in the text.
Illustration number
r
TUNER/BAND qa (27, 28, 31)
RR
Name of button/part Reference page
ALPHABETICAL ORDER
A – O P – Z
BUTTON DESCRIPTIONS
12
7
8
0
qa
qs
qd
6
5
3
4
qg
qf
9
qh
qj
qk
ql
w;
wa
ws
wd
wf
wg

8
HCD-AZ1D
Remote control
ANGLE 5(21)
AUDIO 4(20, 32)
CLEAR ef (18, 19, 24)
CLOCK/TIMER SELECT w;
(35, 36)
CLOCK/TIMER SET w; (12, 34,
35)
DIMMER ej (36)
DISPLAY qj (36, 37, 38)
DVD eh (11, 12, 13, 16, 18, 23,
25, 30, 44)
ENTER qs wg (12, 15, 16, 18, 19,
21, 22, 24, 27, 34, 35, 43, 49)
FM MODE eg (29)
FUNCTION +/– 2(11, 12, 13,
16, 18, 23, 25, 30, 44)
MENU 6(15, 16)
MUTING wh (14, 29, 30)
Number buttons* qf (15, 16, 18,
19, 24, 41)
PLAY MODE qg (14, 18)
PRESET + wk (27, 28)
PRESET – es (27, 28)
PRESET EQ wf (32)
REPEAT eg (17)
SEARCH 3(19)
SLEEP qk (34)
SUBTITLE wd (21)
TAPE qh (30)
THEATRE SYNC ql (41)
TOP MENU qd (15)
TUNER/BAND wa (27, 28)
TUNER MEMORY ws (27)
TUNING + 9(27, 29)
TUNING – qa (27, 29)
TV e; (40)
TV CH + wk (40, 41)
TV CH – es (40)
TV/VIDEO qk (40, 41)
TV VOL +/–* 7(40)
VOLUME +/–* 7(14, 29, 30,
34)
?/1 (on/standby) 1(10, 34, 49)
TV ?/1 1(40)
SLOW/SLOW y8(14)
M(fast forward) 9(14, 30)
X(pause) 0(14)
m(rewind) qa (14, 30)
M/m/</,qs (12, 14, 21, 43,
49)
DISPLAY wj (12, 21, 43, 49)
>(forward) wk (12, 14, 31, 34)
x(stop) wl (11, 14, 23, 30, 44)
H(play)* ea (13, 30, 44)
.(go back) es (12, 14, 31, 34)
ORETURN ed (16)
-/-- ef
*TheH, number 5 and
VOLUME + (TV VOL +)
buttons have tactile dots. Use
the tactile dots as references
when operating the system.
ALPHABETICAL ORDER
A – O P – Z
BUTTON DESCRIPTIONS

9
HCD-AZ1D
Use buttons on the remote for the operation.
1Press ?/1 to turn on the system.
2Press CLOCK/TIMER SET.
3Press .or >repeatedly to set the
hour.
4Press ENTER.
5Press .or >repeatedly to set the
minute.
6Press ENTER.
The clock starts working.
To adjust the clock
1Press CLOCK/TIMER SET.
2Press .or >to select “CLOCK SET,”
then press ENTER.
3Do the same procedures as step 3 to 6
above.
Notes
•The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
•Youcannot set the clock in Power Saving Mode
(page 36).
Setting the clock

10
HCD-AZ1D SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
•This set can be disassembled in the order shown below.
3-2.TOP COVER, DC FAN
(Page 11)
SET
3-3. AMP BOARD, AV BOARD,
TUNER (FM/AM)
(Page 11)
3-5. MPEG HOLDER
(Page 12)
3-4. MPEG BOARD
(Page 12)
3-6. DVD PANEL TRAY
(Page 13)
3-9. FRONT PANEL SECTION
(Page 14) 3-13. MAIN BOARD (Page 16) 3-14. POWER BOARD (Page 17)
3-8. OPTICAL PICK-UP
DM3451-A (SF-HD65F)
(Page 14)
3-15. PANEL CASS
(Page 17)
3-7. DVD LOADER (WXD)
(Page 13)
3-11. KEY BOARD
(Page 15) 3-12. HP BOARD, MIC CONTROL BOARD
(Page 16)
3-10. CASSETTE MECHANISM DECK
(CMAL5Z220C)
(Page 15)