Sony WLL-RX55 User manual

WIRELESS CAMERA RECEIVER
WLL-RX55
MAINTENANCE MANUAL
1st Edition
Serial No. 100001 and Higher

WLL-RX55
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

1 (E)
WLL-RX55
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 5 (E)
Relative manuals ................................................................................................. 5 (E)
Contents ............................................................................................................... 6 (E)
1. Service Overview
1-1. Recomended Power Cord ...................................................................... 1-1 (E)
1-2. Connector Input/Output Signals ............................................................ 1-2 (E)
1-3. Connection Connector/Cable ................................................................ 1-5 (E)
1-4. Removing/Reinstalling the Exterior Parts ............................................. 1-5 (E)
1-4-1. Removing/Reinstalling the Top Cover ................................. 1-5 (E)
1-4-2. Removing/Reattaching the Rear Assembly ......................... 1-6 (E)
1-5. Board Location ...................................................................................... 1-8 (E)
1-6. Circuit Description ................................................................................ 1-9 (E)
1-6-1. TUN-10 Board ..................................................................... 1-9 (E)
1-6-2. RX-89 Board ........................................................................ 1-9 (E)
1-6-3. DEC-146 Board .................................................................. 1-10 (E)
1-6-4. DI-44 Board ....................................................................... 1-10 (E)
1-6-5. DR-524 Board .................................................................... 1-10 (E)
1-6-6. VA-220 Board .................................................................... 1-10 (E)
1-6-7. AT-156 Board ....................................................................1-11 (E)
1-6-8. AU-297 Board .................................................................... 1-11 (E)
1-6-9. PS-667 Board .....................................................................1-11 (E)
1-7. Settings of the Internal Switches ......................................................... 1-12 (E)
1-8. Flexible Card Wire .............................................................................. 1-17 (E)
1-8-1. Removing/Reinstalling the Flexible Card Wires ...............1-17 (E)
1-8-2. Forming the Flexible Card Wire ........................................ 1-19 (E)
1-9. Replacing the Internal Parts of the PS Assembly................................1-20 (E)
1-9-1. Replacing the Switching Regulator .................................... 1-20 (E)
1-9-2. Replacing the PS-667 Board .............................................. 1-21 (E)
1-9-3. Replacing the Fan ............................................................... 1-23 (E)
1-10. Replacing the EL Display and the DSP-108 Board ............................ 1-25 (E)
1-11. Replacing the Tuner and the TUN-10 Board ...................................... 1-26 (E)
1-12. Replacing the Boards .......................................................................... 1-29 (E)
1-12-1. Replacing the Card Boards .................................................1-29 (E)
1-12-2. Replacing the DI-44 Board and the DR-524 Board ...........1-30 (E)
1-12-3. Replacing the SW-1183 Board ...........................................1-30 (E)
1-13. Adjustments/Settings after Replacing the Boards and EL Display ..... 1-31 (E)
1-14. Settings after Replacing the EEPROM/NV-RAM .............................. 1-31 (E)
1-15. Writing and Rewriting the PLD Internal Data .................................... 1-32 (E)

2 (E) WLL-RX55
1-16. Updating the Software ......................................................................... 1-33 (E)
1-17. Resetting the Timer ............................................................................. 1-34 (E)
1-18. Optional Fixtures ................................................................................. 1-35 (E)
1-19. Note on Service ................................................................................... 1-36 (E)
1-19-1. Error Message .................................................................... 1-36 (E)
1-19-2. Circuit Protection Device ................................................... 1-36 (E)
1-19-3. Notes on Disconnecting/Connecting the Coaxial Cable .... 1-37 (E)
1-19-4. Note on Handling the Fine Pitch Coaxial Cables ............... 1-37 (E)
1-19-5. Notes on Replacement of Down-Converter ....................... 1-38 (E)
1-19-6. Unleaded Solder ................................................................. 1-38 (E)
1-20. Installing the Optional Units ............................................................... 1-39 (E)
1-20-1. Installing the RM-B750 ...................................................... 1-39 (E)
2. Setting Menu
2-1. Setting Menu ......................................................................................... 2-1 (E)
2-2. Factory Menu ........................................................................................ 2-2 (E)
2-3. Test Menu..............................................................................................2-2 (E)
3. Electrical Alignment
3-1. Preparation ............................................................................................ 3-1 (E)
3-1-1. Required Equipment ............................................................. 3-1 (E)
3-1-2. Notes on Adjustments .......................................................... 3-1 (E)
3-1-3. Initial Settings ...................................................................... 3-1 (E)
3-1-4. Description on Setting Menu ............................................... 3-2 (E)
3-2. Audio System Adjustment .................................................................... 3-3 (E)
3-2-1. Microphone Level Adjustment ............................................ 3-3 (E)
3-2-2. RTS Intercom Adjustment ................................................... 3-4 (E)
3-2-3. Side Tone Level Adjustment ................................................ 3-5 (E)
3-2-4. PGM Mix Level Adjustment ................................................ 3-6 (E)
3-3. Video System Adjustment.....................................................................3-7 (E)
3-3-1. 27 MHz Free-run Adjustment .............................................. 3-7 (E)
3-3-2. GRBY Output Level Adjustment ......................................... 3-8 (E)
3-3-3. PIX Level Adjustment ........................................................ 3-10 (E)
3-3-4. VBS CHROMA Level Adjustment .................................... 3-11 (E)
3-3-5. STAIR CASE Adjustment ................................................. 3-12 (E)
3-3-6. RM PIX Level Check ......................................................... 3-12 (E)
3-3-7. Matrix Level Adjustment ................................................... 3-13 (E)

3 (E)
WLL-RX55
4. Spare Parts
4-1. Notes on Repair Parts .................................................................................. 4-1
4-2. Exploded Views .......................................................................................... 4-2
4-3. Electrical Parts List ..................................................................................... 4-7
4-4. Frame List ................................................................................................. 4-51
4-5. Supplied Accessories ................................................................................ 4-52
4-6. Power Cords .............................................................................................. 4-52
4-7. Tools and Fixtures ..................................................................................... 4-52
5. Semiconductor Pin Assignments
6. Block Diagrams
Overall ......................................................................................................... 6-2
AT-156 ........................................................................................................ 6-4
AU-297 ........................................................................................................ 6-6
DEC-146 ..................................................................................................... 6-9
TUN-10 ..................................................................................................... 6-10
RX-89 ........................................................................................................ 6-10
VA-220 ...................................................................................................... 6-12
PS-667 ....................................................................................................... 6-13
7. Schematic Diagrams
AT-156 ........................................................................................................ 7-2
AU-297 ...................................................................................................... 7-11
DEC-146 ................................................................................................... 7-19
RX-89 ........................................................................................................ 7-28
VA-220 ...................................................................................................... 7-36
PS-667 ....................................................................................................... 7-42
MB-1003 ................................................................................................... 7-46
CN-2490 .................................................................................................... 7-48
CN-2491 .................................................................................................... 7-48
CN-2492 .................................................................................................... 7-49
CN-2493 .................................................................................................... 7-49
CN-2496 .................................................................................................... 7-50
DI-44 ......................................................................................................... 7-51
DR-524 ...................................................................................................... 7-52
DSP-108 .................................................................................................... 7-53
SW-1183 ................................................................................................... 7-55
TUN-10 ..................................................................................................... 7-56
Frame Wiring ............................................................................................ 7-58

4 (E) WLL-RX55
8. Board Layouts
AT-156 ........................................................................................................ 8-2
AU-297 ........................................................................................................ 8-4
DEC-146 ..................................................................................................... 8-6
RX-89 .......................................................................................................... 8-8
VA-220 ...................................................................................................... 8-10
PS-667 ....................................................................................................... 8-12
MB-1003 ................................................................................................... 8-14
CN-2490 .................................................................................................... 8-15
CN-2493 .................................................................................................... 8-15
CN-2491 .................................................................................................... 8-15
CN-2492 .................................................................................................... 8-15
CN-2496 .................................................................................................... 8-15
DI-44 ......................................................................................................... 8-16
DR-524 ...................................................................................................... 8-16
DSP-108 .................................................................................................... 8-17
SW-1183 ................................................................................................... 8-17
TUN-10 ..................................................................................................... 8-18

5 (E)
WLL-RX55
Manual Structure
Purpose of this manual
This manual is the maintenance manual for Wireless Camera Receiver WLL-RX55.
This manual is intended for use by the trained system enginneers and service
enginneers, and describes information (service overview, electrical alignment, parts
lists, schematic diagram and board layout) on the premise of component level
service.
Relative manuals
Besides this maintenance manual the following manuals are available for this unit.
..
..
.Operation Manual (Supplied with this unit)
This manual is necessary for application and operation of this unit.
Part number: 3-808-857-XX
..
..
.CD-ROM Manual (Supplied with this unit)
This manual contains the Japanese, English, French, German, Italian, and Spanish
operation manuals (PDF) of WLL-RX55.
Part number: 3-813-832-XX
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
maintenance manual for the corresponding unit. The maintenance manual contains
a complete list of all semiconductors and their ID Nos., and thus should be used
together with the CD-ROM.
Part number: 9-968-546-XX

6 (E) WLL-RX55
Contents
The following are summaries of the each section for understanding the manual.
Section 1 Service Overview
Describes information about connector input/output signals, function of internal
switches board locations and notes on services.
Section 2 Setting Menu
Describes the Factory menu and Test menu.
Section 3 Electrical Alignment
Describes electrical adjustment necessary for maintenance of the unit or replacement
of board.
Section 4 Spare Parts
Contains parts list, exploded views and frame list used in the unit.
Section 5 Semiconductor Pin Assignments
Contains information on semiconductors used for the unit.
It includes a complete list of the semiconductors and their ID Nos. for retrieving
information on “Semiconductor Pin Assignments” CD-ROM, which is available
separately.
Please refer to this section together with the “Semiconductor Pin Assignments”
CD-ROM.
Information on the semiconductors not contained in the CD-ROM at the time of
issue of this manual, if any, is given in this section as well.
Section 6 Block Diagrams
Contains the block diagrams of overall and each circuit board.
Section 7 Schematic Diagrams
Contains schematic diagrams for every circuit board and frame wiring.
Section 8 Board Layouts
Contains board layouts for every circuit board.

1-1 (E)
WLL-RX55
21 AC inlet
21 AC inlet
AC inlet
2
1
Section 1
Service Overview
For customers in the U.S.A. and Canada:
1Power cord 125 V 10 A (2.4 m): !1-551-812-31
2Plug holder (Brown): 3-613-640-01
For customers in the United Kingdom:
1Power cord 250 V 10 A (2.4 m): !1-782-165-11
2Plug holder (Brown): 3-613-640-01
For customers in European countries except the United
Kingdom:
1Power cord 250 V 10 A (2.4 m): !1-551-631-00
2Plug holder (Brown): 3-613-640-01
If the unit is used in the area except above, please contact
your local Sony Sales Office/Service Center.
1-1. Recomended Power Cord
This unit does not come with a power cord.
To get a power cord, please contact your local Sony Sales
Office/Service Center.
w
.Use the approved Power Cord (3-core mains lead)/
Appliance Connector/Plug with earthing-contacts that
conforms to the safety regulations of each country if
applicable.
.Use the Power Cord (3-core mains lead)/Appliance
Connector/Plug conforming to the proper ratings (Volt-
age, Ampere).
If you have questions on the use of the above Power Cord/
Appliance Connector/Plug, please contact your local Sony
Sales Office/Service Center.
w
.Never use an injured power cord.
.Plugging the power cord in the AC inlet, push as far as it
will go.

1-2 (E) WLL-RX55
14
23
(External view)
1-2. Connector Input/Output Signals
DC-IN (4P MALE)
No. Signal Specifications
1 GND GND for UNREG IN
2NC
3NC
4+12 V DC 10.5 to 17 V
DC OUT 12V (4P FEMALE)
No. Signal Specifications
1 UNREG GND GND for UNREG +12 V
2NC
3NC
4 UNREG +12 V DC 10.5 to 17 V
AUDIO OUTPUT CH-1/2 (XLR 3P, MALE)
(0 dBu = 0.775 Vrms)
No. Signal Specifications
1 MIC OUT (G) 0 dBu/_20 dBu
2 MIC OUT (X) (Selectable with the Setup
3 MIC OUT (Y) menu)
MIC REMOTE (D-SUB 15P, FEMALE)
No. Signal Specifications
1+5.5 V OUT Max. 70 mA
2 AUX4 (IN/OUT) GND for TALLY
TALLY GND
3 AUX2 (IN/OUT) ON (GND) : Max. 30 mA IN
G TALLY OUT
4 AUX1 (IN/OUT) ON (GND) : Max. 30 mA IN
R TALLY OUT
5 CHU MIC CONT2 *1 Refer to the following column.
6 AMP CONT1
7 GAIN IN CONT0
8 MIC1/2 GAIN CONT *2 Refer to the following column.
1 IN
9 GND GND for +5.5 V
10 AUX3 (IN/OUT) R/G TALLY OUT
TALLY OUT ON (GND) : Max. 30 mA IN
11 AUX5 (IN/OUT)
12 16:9/4:3 Enable : Low (GND)
SELECT EN IN Disable : Open or High (+5V)
13 16:9/4:3 Enable : Low (GND)
SELECT IN Disable : Open or High (+5V)
14 AUX9 (IN)
15 MIC1/2 GAIN CONT *2 Refer to the following column.
2 IN
*1 : CHU MIC AMP GAIN
CONT0 CONT1 CONT2 CHU MIC AMP GAIN
H H H 60 dB
L H H 50 dB
H L H 40 dB
L L H 30 dB
H H L 20 dB
*2 :
8pin 15pin MIC GAIN CONT
L L MIC 1 and 2 ON
L H MIC 1 ON
H L MIC 2 ON
H H INTERNAL set
(External view)
14
23
1
3
(External view)
2
15 9
18
(External view)