Sony KV-32HS500 Instructions: TV stand (primary... User manual

TRINITRON®COLOR TELEVISION
SERVICE MANUAL DA-4 CHASSIS
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
9-965-925-01
KV-42DRC800 RM-Y187 LATIN NORTH NOT RELEASED
Self Diagnosis
Supported model
KV-32HS500
RM-Y186

Data for Models:
KV-32HS500
KV-32HV600
KV-34DRC500
Has been released and is included in this manual.
Preliminary Data is included for other models for your reference.
This manual will be updated prior to these models being released.
Please check our web page at
http://intranet.sdp.sel.sony.com/servicepromotion/
for the latest manuals as these models are released.

— 4 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
TABLE OF CONTENTS
SpeciÞcations ................................................................................. 5
Warnings and Cautions .................................................................. 7
Safety Check-Out ........................................................................... 8
Self-Diagnostic Function................................................................. 9
1. Disassembly
1-1. Rear Cover Removal............................................................ 12
1-2. Chassis Assembly Removal................................................. 12
1-3. Service Position ................................................................... 12
1-4. Picture Tube Removal.......................................................... 13
Anode Cap Removal Procedure .......................................... 13
2. Set-Up Adjustments
2-1. Beam Landing ...................................................................... 14
2-2. V-PIN and V-CEN Adjustment.............................................. 15
2-3. Convergence........................................................................ 15
2-3.1. Vertical and Horizontal Static Convergence............. 15
2-3.2. Operation of BMC (Hexapole) Magnet..................... 15
2-3.3. TLH Plate Adjustment .............................................. 15
2-3.4. Screen-Corner Convergence ................................... 16
2-3.5. Dynamic Convergence Adjustments ........................ 16
2-4. Focus ................................................................................. 17
2-4.1. Dynamic Focus/Dynamic Quadra-Pole Data ........... 17
2-5. Screen (G2).......................................................................... 18
2-6. Picture Quality Adjustments ................................................. 18
2-6.1. Video Input - Sub Contrast Adjustment .................... 18
2-6.2. Video Input - Sub Hue/Sub Color Adjustment .......... 18
2-6.3. RF Input - Two Picture Sub Contrast Adjustment..... 19
2-6.4. RF Input - Sub Hue/Sub Color Adjustment .............. 19
2-7. White Balance (CRT) and Sub Bright Adjustment................ 20
2-7.1. Color Offset Adjustment Procedure.......................... 20
2-8. H Raster Center Adjustment ................................................ 20
2-9. Picture Distortion Adjustments ............................................. 21
2-9.1. NTSC (DRC) Full Mode Adjustment......................... 21
2-9.2. 1080i HD Mode Adjustment ..................................... 21
2-9.3. Vertical CompressedMode Check and
ConÞrmation (For 4 x 3 CRT Only)........................... 22
2-9.4. Twin Mode/Favorite/Index/Normal Mode
Geometry ConÞrmation ............................................ 22
3. Safety Related Adjustments
3-1. Preparation Before ConÞrmation ......................................... 23
3-1.1 Hold-Down Operation ConÞrmation ......................... 23
3-2. B+ Max ConÞrmation ........................................................... 23
3-3. HV Service Flowchart........................................................... 24
4. Circuit Adjustments
4-1. Setting Service Adjustment Mode ........................................ 25
4-1.1. Service Adjustment Mode In .................................... 25
4-1.2. Service Adjustment Mode Memory .......................... 25
SECTION TITLE PAGE
4-1.3. Reading the Memory................................................ 25
4-1.4. Adjusting the Picture ................................................ 25
4-1.5. Resetting the Data ................................................... 25
4-1.6. Resetting the MID NVM Data................................... 25
4-1.7. Resetting the System NVM Data ............................. 25
4-1.8. Copy Function .......................................................... 25
4-2. Memory Write ConÞrmation Method .................................... 26
4-3. Remote Adjustment Buttons and Indicators ......................... 26
4-4. Service Data Lists ................................................................ 27
4-4.1. KV-32HS500 Service Data Lists .............................. 27
4-4.2. KV-32HV600 Service Data Lists .............................. 66
4-5. ID Map Table ...................................................................... 101
5. Diagrams
5-1. Circuit Boards Location ...................................................... 102
5-2. Printed Wiring Board and
Schematic Diagrams Information ....................................... 102
5-3. Block Diagram and Schematics ......................................... 103
Block Diagrams .................................................................. 103
D Board .............................................................................. 107
M Board............................................................................... 111
U Board ...............................................................................116
MS1 Board ..........................................................................118
HM Board ........................................................................... 122
UD Board ........................................................................... 124
A Board .............................................................................. 126
B Board .............................................................................. 130
DH Board ........................................................................... 138
HB Board............................................................................ 140
HC Board ........................................................................... 142
HA Board............................................................................ 144
CH Board ........................................................................... 146
CX Board............................................................................ 148
W Board ............................................................................. 150
5-4. Semiconductors ................................................................. 152
6. Exploded Views
6-1. Chassis (KV-32HS500/32HV600/34DRC500).....................154
6-2. Picture Tube (KV-32HS500/32HV600/34DRC500).............155
6-3. Chassis (KV-34XBR800) ..................................................... 156
6-4. Picture Tube (KV-34XBR800).............................................. 157
6-5. Beznet (KV-34XBR800)....................................................... 158
6-6. Chassis (KV-36HS500/38DRC500)..................................... 159
6-7. Picture Tube (KV-36HS500/38DRC500) ............................ 160
6-8. Chassis (KV-36XBR800) ..................................................... 161
6-9. Picture Tube (KV-36XBR800).............................................. 162
6-10. Chassis (KV-40XBR800/42DRC800) ............................... 163
6-11. Picture Tube (KV-40XBR800/42DRC800) ......................... 164
7. Electrical Parts List ....................................................................... 165
SECTION TITLE PAGE

— 5 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
SPECIFICATIONS
Design and speciÞcations are subject to change without notice.
SRS (SOUND RETRIEVAL SYSTEM)
The SRS (SOUND RETRIEVAL SYSTEM) is manufactured by
Sony Corporation under license from SRS Labs, Inc. It is covered
by U.S. Patent No. 4,748,669. Other U.S. and foreign patents
pending.
The word ‘SRS’ and the SRS symbol are registered trade-
marks of SRS Labs, Inc. BBE and BBE symbol are trademarks of
BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S.
Patent No. 4,638,258 and 4,482,866.
TruSurround is a trademark of
SRS Labs, Inc. SRS and the SRS
symbol are registered trademarks
of SRS Labs, Inc. in the United
States and in select foreign coun-
tries. SRS and TruSurround are
incorporated under license from SRS Labs, Inc. and are protected
under United States Patent Nos. 4,748,669 and 4,841,572 with
numerous additional issued and pending foreign patents. Pur-
chase of this product does not convey the right to sell recordings
made with the TruSurround technology.
TruSurround™
by SRS ®
1) 1 Vp-p 75 ohms unbalanced, sync negative
2) Y: 1 Vp-p 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
3) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative;
PB: 0.7 Vp-p, 75 ohms
PR: 0.7 Vp-p, 75 ohms
4) 500 m Vrms (100% modulation), Impedance: 47 kilohms
5) More than 408 mVrms at the maximum volume setting (variable)
More than 408 mVrms (Þx); Impedance (output): 2 kilohms
6) 3.3V T.M.D.S., 50 ohms
KV-32HS500
KV-32HV600
KV-34DRC50
0
KV-34XBR800 KV-36HS500 KV-36XBR800 KV-38DRC500 KV-40XBR800 KV-42DRC800
Power Requirement
s
Number o Inputs/Output
s
Video 1)
S Video 2)
Y
,PB, P
R
3)
Audio 4)
Audio Out 5)
Monitor Out
Control-S (In/Out)
Memory Stic
k
DVI-HDT
V
6)
Speaker Output (W) 7.5W x 2
15W Subwoofer
15W x 2
15W Subwoofer
7.5W x 2
15W Subwoofer
Power Consumption (W)
In Use (Max)
In Standby
Dimensions (W xHxD)
mm 898 x 689 x 608 mm 994 x 622 x 591.3 mm 1017 x 760 x 643 mm
in 35 3/8 x271/8 x24in 393/16 x241/2 x235/16 in 40x30x253/86 in
Mass
kg 80 kg 93 kg 104.3 kg
lbs 176.5 lbs 206 lbs 230 lbs
YES
120 , 60Hz
4
3
2
7
1
1
YES
1
280W
1W
7.5W x 2
15W Subwoofer
240 lbs
136 kg
300 lbs
109 kg
1020 x 790 x 639 mm
40 1/8 x311/8 x251/8 in
1093 x 836 x 655 mm
43 1/8 x33x261/8 in

— 6 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
Television system
American TV standard, NTSC
Channel coverage
VHF: 2-13/ UHF: 14-69/ CATV: 1-125
Picture tube
Flat Trinitron
®
tube
Visible screen size
32-inch picture measured diagonally (KV-32HS500/32HV600/34DRC500/Only)
34-inch picture measured diagonally (KV-34XBR800 Only)
36-inch picture measured diagonally (KV-36HS500/36XBR800/38DRC500 Only)
40-inch picture measured diagonally (KV-40XBR800/42DRC500 Only)
Actual screen size
34-inch measured diagonally (KV-32HS500/32HV600/34DRC500/Only)
36-inch measured diagonally (KV-34XBR800 Only)
38-inch measured diagonally (KV-36HS500/36XBR800/38DRC500 Only)
42-inch measured diagonally (KV-40XBR800/42DRC500 Only)
Antenna
75 ohm external terminal for VHF/UHF
Supplied Accessories
Remote Commander RM-RM-Y186 (KV-32HS500/34DRC500/36HS500/38DRC500 Only)
Remote Commander RM-RM-Y187 (KV-32HV600/36XBR800/40XBR800/42DRC800 Only)
Remote Commander RM-RM-Y188 (KV-34XBR800 Only)
Two Size AA (R6) Batteries
Optional Accessories
Connecting cables: RK-74A, VMC-810S/820/830HGS, VMC-720M,VMC-810S/820S, YC-15V/30V, YC-15/30HG, RKG69HG, RKC-515HG
(KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/36XBR800/38DRC500 Only)
Connecting cables: VMC-10/30HG, VMC-810S/820/830HGS, VMC-810S/820S, RKG69HG, RKC-515HG
(KV-40XBR800/42DRC500 Only)
AV Cable: VMC-810/820/830 HG (KV-34XBR800 Only)
Audio Cable: RKC-515HG (KV-34XBR800 Only)
S-LINK Cable: RK-G69HG
Component Video Cable: VMC-10/30 HG
U/V mixer: EAC-66
(KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/36XBR800/38DRC500 Only)
TV Stand: SU-32HS2 (KV-32HS500/32HV600 Only)
TV Stand: SU-34HD2 (KV-34XBR800 Only)
TV Stand: SU-36HS2 (KV-36HS500 Only)
TV Stand: SU-36XBR45 (KV-36XBR800/38DRC500 Only)
TV Stand: SV-40XBR7 (KV-40XBR800/42DRC500 Only)

— 7 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT,
after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identiÞed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for
safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identiÞed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
AÞn d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identiÞes par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de
pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont
le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont
l’importance est critique pour la securite du fonctionnement sont identiÞes dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

— 8 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are speciÞed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage
as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from
all exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground
by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
To Exposed Metal
Parts on Set
AC Voltmeter
(0.75 V)
Earth Ground
0.15 µF1.5 kΩ
g
AC Outlet Box Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

— 9 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
SELF-DIAGNOSTIC FUNCTION
Display of Standby/Timer LED Flash Count
Diagnostic items Flash count
Lamp OFF 3 sec.
Lamp ON 0.3 sec.
Lamp OFF 0.3 sec.
+B Overcurrent 2 times
Low +B Overvoltage 3 times
ert. Deflection Stopped 4 times
White Balance Failure 5 times
Low +B OCP/O P 6 times
Horiz. Deflection Stopped 7 times
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from ßashing.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to ßash. The number
of times the LED ßashes translates to a probable source of the problem. A deÞnition of the STANDBY/TIMER LED ßash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will ßash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the Þrst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
Diagnostic Item
No. o times
STANDBY /
TIMER lamp
lashes
Display
Result Probable Cause Location Detected Symptoms
Power does not turn on Does not light _______ •Power cord is not plugged in.
•Fuse is burned out (F501). (A Board)
•Power does not come on.
•No power is supplied to the T .
•AC Power supply is faulty.
+B Overcurrent (OCP)* 2 times 2:0 or 2:1 •H.OUT (Q5030) is shorted. (D Board)
•+B PWM (Q5003) is shorted.
(D Board)
•Power does not come on.
•Load on power line shorted.
Low +B Overvoltage (O P) 3 times 3:0 or 3:1 •IC6505 is faulty. (D Board) •Has entered standby mode.
ertical Deflection Stopped 4 times 4:0 or 4:1 •15 is not supplied. (D Board)
•IC5004 is faulty. (D Board)
•Has entered standby mode after
Horizontal raster.
•ertical deflection pulse is stopped.
•Power line is shorted or power
supply is stopped.
White Balance Failure
(not balanced)
5 times 5:0 or 5:1 •ideo OUT (IC9001-IC9003) is faulty.
(CH, CX Board)
•CRT drive (IC2801) is faulty. (B Board)
•G2 is improperly adjusted.**
•No raster is generated.
•CRT cathode current detection
reference pulse output is small.
LOW +B OCP/O P
(overcurrent/overvoltage)***
6 times 6:0 or 6:1 •+5 line is overloaded. (A, B, M Boards)
•+5 line is shorted. (A, B, M Boards)
•IC504 is faulty. (A Board)
•No picture
Horizontal Deflection
Stopped
7 times 7:0 or 7:1 •No picture
* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first by the
microcontroller is displayed on the screen.
** Refer to Screen (G2) in Section 2-5 of this manual.
*** If STANDBY/STEREO LED flashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
Self Diagnosis
Supported model
Standby/Timer LED
* One ßash count is not used for
self-diagnostic.

— 10 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be conÞrmed, it is possible to bring up
past occurrences of failure on the screen for conÞrmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY Channel 5Sound volume -Power ON.
SELF DIAGNOSIS
2: +B OCP 0
3: +B OVP 0
4: VSTOP 0
5: AKB 1
6: LOWB 0
7: H-STOP 0
101: WDT 24
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
ENTERChannel 8
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
1
2
4
3
3
1
2
R5104 R5105
R5125
Q5018
RY6501
Q6527
Q6530
Q6532
D6537
D6505
D5007
PH6501
Q5004
R5013
D5005
IC6505 Q6522
1K-PROT2
+B OVP
HV PROT
UNREG 11V
5V UNREG 7V
+B OCP
21
34
IC5007
VDY-
CRT
IC2801
Y/C JUNG E
SC
SDA
AKB
VPROT
HPROT
IC2300
MAIN MICRO
M
C KO
DATO
AC R Y
OW B ERR
OVP
OCP
STR
STBY- ED
STBY- ED
P_SW(-)
IC504
5V
+B
+B +B
D
B
M
D
D
A
2 14
34
35
58
26
25
29
30
69
43
44
45
48
O
IO
Numeral “0”
means that no fault was detected.
Numeral “1”
means a fault was detected one
time only.

— 11 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
+B overcurrent (OCP)
Occurs when excessive current ßows through R5013. The increase in voltage across R5013 causes the output of Q5004 to go high, and this high
signal goes to the micro.
+B overvoltage (OVP)
IC6505 detects +B OVP condition and turns on Q6522. This sends a high signal to the micro and also shuts down the AC relay.
V-STOP
Occurs when an absence of the vertical deßection pulse is detected by pin 24 of IC2801 (B Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
White Balance Failure
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC2801. TV will stay on, but there
will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Low B OCP/OVP
Occurs when set 5V is out.
Horizontal Deßection Stopped
Occurs when either:
1) a +B overcurrent is detected (IC5007), or
2) overheating is detected (Thermistor TH5002).

—12 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
1-1. REAR COVER REMOVAL
1-2. CHASSIS ASSEMBLY REMOVAL 1-3. SERVICE POSITION
SECTION 1: DISASSEMBLY
1CAUTION! - Heat sink on IC5004 is -15V. Care must be
taken not to allow heat sink to touch any other components.
2Lift lever up on the right and left sides of the chassis bracket
and gently pull the chassis assembly away from the bezel.
Pull up and rotate both the A and D Boards in order to service
the unit.
When plugging in connector from MS Board to B Board at
CN3603 insure two brown wires are facing upward towards
neck assembly.
1Lift lever up on the right and left sides of the chassis
bracket and gently pull the chassis assembly away from
the bezel.
Pull up and rotate both the A and D Boards in order to
service the unit.
23
4
Rear Cover
6 Screws
+BVTP 4 x 16
4 Screws
+BVTP 4 x 16
4 Screws
+BVTP 4 x 16

—13 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the deflection yoke, neck
assembly, degaussing coils and CRT grounding strap.
3. Remove the Sub-Woofer Assemblies.
4. Remove the CH or CX Board from the CRT.
5. Remove the chassis assembly.
6. Loosen the neck assembly fixing screw and remove.
7. Loosen the deflection yoke fixing screw and remove.
8. Place the set with the CRT face down on a cushion and remove
the degaussing coil holders.
9. Remove the degaussing coils.
10.Remove the CRT grounding strap and spring tension devices.
11. Unscrew the four CRT fixing screws [located on each CRT
corner] and remove the CRT [Take care not to handle the CRT
by the neck].
1-4. PICTURE TUBE REMOVAL
WARNING: BEFOREREMOVING THEANODECAP
High voltage remains in the CRTeven after the power is disconnected. To avoid electric shock,
discharge CRTbefore attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or
carbon painted on the CRT.
REMOVAL PROCEDURES
a
b
Anode Button
c
Turn up one side of the rubber cap in
the direction indicated by arrow a .
Use your thumb to pull the rubber
cap firmly in the direction indicated
by arrow b .
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard.
A material fitting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
Coated
Earth
Ground
Strap
64
3
9
11
8
1
2
7
5
10

— 14 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply
voltage unless otherwise noted.
The controls and switch should be set as follows unless otherwise
noted:
VIDE M DE: STANDARD (RESET)
SECTION 2: SET-UP ADJUSTMENTS
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. Screen (G2)
5. White Balance
Test Equipment Required:
1. Color Bar Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
2-1. BEAM LANDING
Preparation:
• Use cross hatch signal to rough adjust focus, G2 and then input a
white pattern signal.
• Face the picture tube in an East or West direction to reduce the
infl uence of geomagnetism.
• Confi rm data in service mode to match with CRT screen size.
• CXA2170D-4
• CXA8070 (Should be set to default)
• VCEN, VPIN, HTPZ, PPHA, VANG, LANG, VB W, LB W
(Should be set to default value).
NOTE: Do not use the hand degausser; it magnetizes the CRT .
1. Input white pattern from pattern generator. Set the PICTURE control
to maximum, and the BRIGHTNESS control to standard.
2. Loosen the defl ection yoke mounting screw, and set the purity control
to the center as shown below:
Purity Control
3. Input a green pattern from the pattern generator.
4. Move the defl ection yoke backwards, (See Figure 1) and adjust with
the purity control so that green is in the center and red and blue are
even on both sides.
Blue Red
Green
5. Move the defl ection yoke forward, and adjust so that the entire screen
becomes green.
Figure 1
6. Switch over the raster signal to red and blue and confi rm the
condition.
7. When the position of the defl ection yoke is determined, tighten it with
the defl ection yoke mounting screw.
8. If landing at the corner is not right, adjust it by using the disk magnets.
a
c
b
d
ba
cd
Purity control
corrects this area
Disk magnets
or rotatable disk
magnets correct
these areas (a-d)
Deflection yoke positioning
corrects these areas

— 15 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
2-2. V-PIN AND V-CEN ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Set Video Mode to: Standard (Reset)
• For all 4X3 CRT, VPIN data has separate register for full and
V-compress. Adjust both modes if needed.
1. Adjust service mode CXA2170D-1 05 V-CEN so that the top pin and
bottom pin are symmetrical from top to bottom.
2. Adjust service mode CXA2170D-1 06 V-PIN so that the top pin and
bottom pin are symmetrical from top to bottom.
3. Horizontal lines should be straight from left to right. Check landing
for side effect.
2-3. CONVERGENGE
Preparation:
• Set the C NTRAST and BRIGHTNESS control to standard (reset).
• Input a cross hatch pattern signal.
2-3.1. VERTICAL AND HORIZONTAL STATIC
CONVERGENCE
1. Disconnect the dynamic convergence before adjusting static
convergence (CN903), except for minor touch-up.
2. Adjust H.STAT convergence, RV9001, to converge red, green, and
blue dots in the center of the screen.
3. Connect dynamic convergence back.
4. Adjust V. STAT magnet to converge red, green and blue dots in the
center of the screen.
R
G
B
Center dot
RV9001
H-STAT
V.STAT magnet
R G B
5. Tilt the V.STAT magnet and adjust static convergence to open or close
the V.STAT magnet.
B
G
R
B
G
R
1
2-3.2. OPERATION OF BMC (HEXAPOLE)
MAGNET
The respective dot positions result from moving each magnet interact.
Perform the following adjustments while tracking.
1. Use the BMC tabs to adjust the red, green and blue dots so that
they line up at the center of the screen (move the dots in a horizontal
direction).
HMC Correction HMC Correction
RGB
A=B
AB
RGB
A>B
AB
RGB
A=B
AB
R
GB
A<B
AB
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
VMC Correction
R
G
B
C<D
C
D
R
G
B
C=D
2-3.3. TLH PLATE ADJUSTMENT
Preparation:
• Input a cross hatch pattern signal.
• Adjust unbalanced horizontal convergence of red and blue dots by
adjusting the TLH Plate on the defl ection yoke.
TLH Plate
RV9001
W Board
C Board
TLV
XCV
TLH+
TLH-
R B
(B)(R)
B R
(R)(B)
1. Adjust XCV core to balance X axis.
2. Adjust the vertical red and blue convergence with V.TILT (TLV VR).
Note: Perform adjustments while tracking Item 1.

— 16 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
2-3.4. SCREEN-CORNER CONVERGENCE
Preparation:
• Input a cross hatch pattern signal.
1. Affi x a permalloy assembly corresponding to the misconverged areas.
dc
a
b
a-d: screen-corner
misconvergence
ab
cd
2-3.5. DYNAMIC CONVERGENCE
ADJUSTMENTS
• Set dynamic convergence using the following service mode adjustment
data.
• nly H-component can be corrected, for vertical component use
permalloy to compensate.
• After adjusting the following parameter, write data into NVM
MUTING + ENTER then copy for 1080i CPY2
(D Conv Item 13 - Change data to 1 then write.)
0. YBWU (Upper Y-B W)
BR BR
1. YBWL (Lower Y B W)
BR BR
2. RSAP (Right H AMP)
RB
3. RUBW (Right Upper B W)
BR
4. RUMB (Right Upper Middle B W)
BR
5. RLBW (Right Lower B W)
RB
6. RLMB (Right Lower Middle B W)
BR
7. LSAP (Left H AMP)
BR
8. LUBW (Left Upper B W)
BR
9. LUMB (Left Upper Middle B W)
BR
10. LLBW (Left Lower B W)
BR

— 17 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
11. LLMB (Left Lower Middle B W)
BR
12. CADJ Fix 29
2-4. FOCUS ADJUSTMENT
Confi rm neck assembly Z axis position. (See Figure 1)
1. Input a dot signal.
2. Set Video Mode to STANDARD.
3. Adjust focus VR clockwise (DE-Focus) to confi rm that the dot’s shape
is centered. (Figure 2 & 3) Confi rm neck assembly rotation by W Board
position. W Board should be level ±1º. Adjust as necessary to balance
dot shape along center horizontal line, then refocus.
4. Input a HD monoscope signal.
5. Confi rm center focus with focus VR.
Figure 1
F CUS
Screen (G2)
DOT SHAPE:
NOTE: Changing neck assembly position will affect corner convergence.
2-4.1. DYNAMIC FOCUS/DYNAMIC QUADRA-
POLE DATA
Normally, no adjustments are necessary for these systems. If for some
reason the data is lost, use the following data:
Write the data from any non-vertically compressed mode, then use the
CPY1 function (CXA2170D-4 Item 6) to copy the data to the vertical
compressed modes. V-compressed data is identical to non-v-compressed
data. Service personnel with a trained eye can adjust the
DF or DQP registers to adjust DF phase (Item 7) or DQP
phase (Item 8), respectively, to balance left and right focus.
Refrain from adjusting more than 5 steps from table data below.
Further adjustment indicates a circuit problem -- troubleshoot to
cause. Be sure that Neck Assembly is in the proper location
(See Section 2-4 Figure 1) before changing DF/DQP data or
troubleshooting circuit when DF/DQP is suspect.
Figure 2
Figure 3

— 18 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
2-5. SCREEN (G2)
1. Input composite white fi eld into Video 1.
2. Set to service mode and adjust as follows:
2-6. PICTURE QUALITY ADJUSTMENTS
Preparation:
• Set PR M DE (Reset).
1. Input signal (480i Composite):
• Color Bar Video 75 IRE (White) 75% modulation 7.5% Set-up.
• Color Bar RF 75 IRE (White) 75% modulation 7.5% Set-up.
2-6.1. VIDEO INPUT - SUB CONTRAST
ADJUSTMENT
Preparation:
• Input a Color Bar signal to VIDE 1 (75 IRE 75%).
• Set picture mode: Single (PR M DE Reset).
• Picture: Max
1. Set to Service Mode and adjust as follows:
NO. Name Control Function Avg. Data
01 RGBS R ON 4
2150P-2
2. Connect oscilloscope to Pin 1 of CN9001 (R.DRV) on the C Board.
3. Adjust contrast according to the service mode item: SPI .
NO. Name Control Function
02 SCON SUB-CONT
2103-2
white
black
GND
VR2
VR1
VR
(32HS) = 1.92 ± 0.05 Vpp
(36HS) = 2.00 ± 0.05 Vpp
(32HV) = 1.67 ± 0.05 Vpp
(34XBR) = 1.67 ± 0.05 Vpp
(36XBR) = 1.74 ± 0.05 Vpp
(40XBR) = 1.81 ± 0.05 Vpp
4. Write data from Step 3 above, into memory.
2-6.2. VIDEO INPUT - SUB HUE/SUB COLOR
ADJUSTMENT
Preparation:
• Input a Color Bar signal to VIDE 1 (75 IRE 75%).
• Set picture mode: Single (PR M DE Reset).
• Picture: Max
1. Set to Service Mode and adjust as follows:
NO. Name Control Function Avg. Data
01 RGBS R ON 7
2150P-2
2. Connect an oscilloscope to Pin 5 of CN9001 (B. DRV) on the C
Board.

— 19 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
3. Adjust color according to Service Mode for SCL .
4. Adjust color according to Service Mode for SHU .
NO. Name Control Function
03 SCOL SUB-COL
04 SHUE SUB-HUE
2103-1
VB4
VB3VB2VB1
C L R: VB1 < VB4 (=20 ± 40 mV)
HUE: VB2 < VB3 (=20 ± 40 mV)
7. Write data into memory.
2-6.3. RF INPUT - TWO PICTURE SUB
CONTRAST ADJUSTMENT
Preparation:
• Input a Color Bar signal to RF (75 IRE 75%).
• Set picture mode: P&P (PR M DE).
• Picture: Max
1. Set to Service Mode and adjust as follows:
NO. Name Control Function Avg. Data
28 SPOF SMALL PICTURE OFFSET 0
NO. Name Control Function Avg. Data
01 RGBS R ON 4
2170P-4
2170P-2
2. Connect an oscilloscope to Pin 1 of CN9001 (R. DRV) on the C Board.
3. Adjust MAIN (left) side contrast according to service mode for SC N.
NO. Name Control Function
02 SCON SUB-CONT
2103-1
4. Adjust SUB (right) side contrast according to Service Mode for SC N.
NO. Name Con rol Func ion
02 SCON SUB-CONT
2103-2
white
black
GND
VR2
VR1
VR
(32HS) = 1.92 ± 0.05 Vpp
(36HS) = 2.00 ± 0.05 Vpp
(32HV) = 1.67 ± 0.05 Vpp
(34XBR) = 1.67 ± 0.05 Vpp
(36XBR) = 1.74 ± 0.05 Vpp
(40XBR) = 1.81 ± 0.05 Vpp
5. Write data from Steps 3 - 4 above, into memory.
6. Set Service Mode
NO. Name Control Function Avg. Data
28 SP F SMALL PICTURE FFSET 13
2170P-4
2-6.4. RF INPUT - SUB HUE/SUB COLOR
ADJUSTMENT
Preparation:
• Input a Color Bar signal to RF (75 IRE 75%).
• Set picture mode: P&P (PR M DE Reset).
• Picture: Max
1. Set to Service Mode and adjust as follows:
NO. Name Control Function Avg. Data
01 RGBS R ON 7
2150P-4
2. Connect an oscilloscope to pin 5 of CN9001 (B. DRV) on the C Board.
3. Adjust MAIN (left) side color according to Service Mode for SC L.
4. Adjust MAIN (left) side color according to Service Mode for SHUE.
NO. Name Control Function
03 SCOL SUB COLOR
04 SHUE SUB HUE
2103-1
5. Adjust SUB (right) side color according to Service Mode for SC L.

— 20 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
6. Adjust SUB (right) side color according to Service Mode for SHUE.
NO. Name Control Function
03 SCOL SUB COLOR
04 SHUE SUB HUE
2103-2
VB4
VB3VB2VB1
C L R: VB1 < VB4 (=20 ± 40 mV)
HUE: VB2 < VB3 (=20 ± 40 mV)
7. Write data into memory.
2-7. WHITE BALANCE (CRT) AND SUB
BRIGHT ADJUSTMENT
Preparation
• Input an all white 480I (15.734 KHz) signal into the VIDE 1 input
terminal to perform the White Balance (highlight, cut-off) adjustments.
The parameters to adjust are in the CXA2170P in Service Mode.
2-7.1. COLOR OFFSET ADJUSTMENT
PROCEDURE
Preparation:
• Input an all white (30 IRE) signal to the specifi ed input.
• Adjust the white balance using the specifi ed registers.
VIDEO 1
CXA2103-M
NO. Name Con rol Func ion
20 CB 1 CB FFSET
21 CR 1 CR FFSET
VIDEO 5
CXA2103-M
NO. Name Con rol Func ion
20 CB 1 CB FFSET
21 CR 1 CR FFSET
VIDEO7-DVI
CXA2103-M
NO. Name Con rol Func ion
22 CB 2 CB01 (FR M VIDE 5) - 5
23 CR 2 CR01 (FR M VIDE 5) -4
2-8. H RASTER CENTER ADJUSTMENT
Preparation:
• Input a monoscope signal.
• Set to NTSC (DRC) mode.
1. Set to Service Mode and adjust as follows:
NO. Name Control Function Data
05 AGNG AGING 1, AGING 2 2
NO. Name Control Function Avg. Data
02 HSIZ Horiz Size 34
01 HPOS Horiz Position 34
NO. Name Control Function Avg. Data
00 HBLK Blankin Enable 0
CXA2170P-2
CXA2170D-2
CXA2170D-3
2. Reduce HSIZ to see sides of raster.
3. Adjust H-Center with CXA2170D-2.
4. Adjust to the best screen position with H-CENT and write data.
5. Restore aging, HSIZ and HBLK to original condition.

— 21 —
KV-32HS500/32HV600/34DRC500/34XBR800/ 36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
Raster Edge Equal:
RASTER
EDGES
RASTER
2-9. PICTURE DISTORTION ADJUSTMENTS
2-9.1. NTSC (DRC) FULL MODE
ADJUSTMENT
1. Face the picture tube in an east-west direction. (For best condition.)
2. Complete V-PIN and V-CEN adjustments fi rst (A2170-D1 06 V-PIN,
A2170-D1 05 V-CEN).
3. Input a monoscope and crosshatch signal. Adjust the picture
distortion with the following service parameters to balance the best
condition for these two signals.
NOTE: Make sure that the picture size is within specs. Vertical size is
11.8 ± 0.1 sq. and horizontal size is 15.8 ± 0.1 sq.
4. Write data into memory before changing modes.
CXA2170D-1
Item 0. VP S (V-P SITI N)
Item 1. VSIZ (V-SIZE)
Item 3. VLIN (V-LINE)
Item 4. VSC (VS-C R)
Item 9. HTPZ (H-TRAPEZ ID)
CXA2170D-2
Item 1. HP S (H-P SITI N)
Item 2. HSIZ (H-SIZE)
Item 5. PIN (PIN AMP)
Item 7. UCP (UP C R PIN C R)
Item 8. LCP (L W C PIN C R)
Item 14. PPHA (PIN PHASE)
Item 15. VANG (AFC-ANGLE)
Item 16. LANG (L-ANGLE)
Item 17. VB W (AFC-B W)
Item 18. LB W (L-B W)
2-9.2. 1080i HD MODE ADJUSTMENT
1. Input a 1080i cross-hatch signal and an HD monoscope signal that
contains overscan markers.
2. Adjust the raster position per Section 2-8., only if this procedure was
not performed for full mode.
3. Adjust the geometry similar to Full DRC mode. Vertical size is 11.7
± 0.1 sq. and horizontal size is 15.6 ± 0.1 sq., if monoscope signal is
available. therwise, set the Vertical size to 91.0 ± 0.6% scan and
Horizontal size as 91.0 ± 0.6% scan.
4. Use the following register to adjust the horizontal parameter:
A
2150-D2 01 HPOS
NOTE: If necessary, touch up the geometry using the data register
listed above for Full mode. Check NTSC full mode for side
effect and balance.
5. Write the data into memory before changing modes.