
Table of Contents
INTRODUCTION....................................................3
About This Machine.............................................3
Foreword............................................................. 3
Capabilities .........................................................3
Features.............................................................. 3
General Identification..........................................4
Controls & Components.......................................5
Master Power Switch........................................... 5
Two-Speed Motor Switch......................................5
Headstock ...........................................................5
Control Panel ......................................................6
Carriage ..............................................................6
Tailstock .............................................................7
End Gears ...........................................................7
Safety Foot Brake................................................7
SAFETY................................................................12
Understanding Risks of Machinery ..................12
Basic Machine Safety ........................................12
Additional Metal Lathe Safety.......................... 14
Additional Chuck Safety....................................15
PREPARATION....................................................16
Preparation Overview........................................ 16
Things You'll Need............................................. 16
Power Supply Requirements............................. 17
Availability........................................................17
Full-Load Current Rating ..................................17
Circuit Requirements.........................................17
Grounding Requirements...................................18
Extension Cords ................................................18
Unpacking ..........................................................19
Inventory ............................................................19
Cleaning & Protecting ....................................... 20
Physical Environment........................................ 21
Electrical Installation ........................................21
Lighting ............................................................21
Weight Load ......................................................21
Space Allocation ................................................21
Lifting & Moving................................................22
Leveling & Mounting......................................... 23
Leveling ............................................................23
Bolting to Concrete Floors.................................. 24
Assembly ............................................................24
Lubricating Lathe .............................................. 24
Adding Coolant ..................................................25
Power Connection ..............................................25
Test Run .............................................................26
Spindle Break-In................................................ 30
Recommended Adjustments .............................. 30
OPERATION ........................................................31
Operation Overview........................................... 31
Chuck & Faceplate Mounting ........................... 32
Installation & Removal Devices........................ 32
Chuck Installation .............................................33
Registration Marks............................................ 34
Chuck Removal ..................................................34
Scroll Chuck Clamping...................................... 35
4-Jaw Chuck.......................................................35
Mounting Workpiece..........................................35
Faceplate ............................................................36
Tailstock .............................................................37
Positioning Tailstock .........................................37
Using Quill........................................................ 37
Installing Tooling ..............................................38
Removing Tooling ..............................................39
Offsetting Tailstock ...........................................39
Aligning Tailstock to Spindle Centerline ............40
Centers ...............................................................41
Dead Centers.....................................................41
Live Centers......................................................42
Mounting Dead Center in Spindle ......................42
Removing Center from Spindle...........................42
Mounting Center in Tailstock.............................42
Removing Center from Tailstock ........................ 43
Mounting Workpiece Between Centers ............... 43
Steady Rest ........................................................44
Follow Rest.........................................................45
Carriage & Slide Locks...................................... 45
Compound Rest .................................................. 46
Four-Way Tool Post ........................................... 46
Installing Tool ...................................................46
Aligning Cutting Tool with Spindle Centerline ... 47
Adjustable Feed Stop......................................... 48
Micrometer Stop.................................................48
Manual Feed ......................................................49
Carriage Handwheel.......................................... 49
Cross Slide Handwheel ...................................... 49
Compound Rest Handwheel ...............................49
Spindle Speed..................................................... 49
Determining Spindle Speed................................49
Setting Spindle Speed........................................ 50