Southeast Cooler Corporation Ice Max IBM300 Instruction manual

IBM300/IBM600 CLEAR ICE BLOCK MAKER
INSTALLATION, OPERATION, &
MAINTENANCE MANUAL
www.ice-max.com

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
2 of 16
TABLE OF CONTENTS
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Inspection and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 - 6
Electrical
Preparing for ice block production
Start Up
Temperature Control –Cold Floor
Safety and Harvesting
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Refrigeration
Defrosting
Cold Floor (CF)
Doors
Gaskets
Hinges
Finish
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Cold Floor Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Refrigeration and Electrical Diagnostic Guide . . . . . . . . . . . . . . . . . . Page 10 - 12
Ice Max Policy Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 - 14
Warranty
Parts Orders
Method of Shipment
Ship Dates
Return of Merchandise
Pricing
Ordering addresses, telephone numbers and websites
Factory Sales Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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DISCLAIMER
Ice Max is committed to continuous material and product improvements. This
manual is subject to modification without notice without incurring responsibility for
previously sold equipment and components.
Thank you for purchasing from Ice Max.
State of California Proposition 65 Warnings
WARNING: This product contains one or more chemicals known to the State of
California to cause cancer.
WARNING: This product contains one or more chemicals known to the State of
California to cause birth defects or other reproductive harm.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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INSPECTION AND UNPACKING:
Ice Max products are individually inspected and carefully packaged to ensure each unit
arrives without damage.
Upon receipt, immediately inspect the Block Maker for any evidence of
shipping damage while the delivery truck driver is there. If the Block
Maker is damaged, document damage on the bill of lading and give the
driver a copy. Notify the delivering carrier immediately and request a damage
inspection and claim. Ice Max is not responsible for damage to Block Maker
during transit. A Block Maker damaged in transit is the delivering carrier’s
responsibility.
Remove plastic stretch wrap and Block Maker corner protectors. The wooden
skid is removed by removing the bolts under the skid.
The Block Maker should be moved in an upright position. If the Block Maker
is tilted past 45 degrees, it is recommended that it not be used for a time equal
to the time it was tilted. This will allow the compressor lubricant to drain
back to normal position.
INSTALLATION:
Install the Block Maker for customer convenience and easy access. The location must
provide good ventilation for the refrigeration system. DO NOT BLOCK AIRFLOW
TO THE CONDENSING UNIT.
Block Makers should be placed on a flat, level surface allowing any water to
drain away from it. The surface should also be strong enough to support the
Block Maker when full of water. Be sure to check load capacities of your
work area floor. If the Block Maker is not level, the water will freeze uneven
in the tank and your water circulation pumps may not operate correctly.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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Adequate space should be allowed around the exterior walls of the Block
Maker to allow for evaporation of any condensation that may occur on cabinet
exterior.
Block Makers should be located in a shaded area away from direct sunlight
for the most economical operation.
A minimum 115 Volt, 15 Amp grounded power source should be provided
within a range of the power cord. DO NOT USE EXTENSION CORDS.
OPERATION:
Electrical:
The electrical power supplied to the Block Maker must be as identified on the
serial number data plate located on the rear of the Block Maker. Electrical service
connections must be in accordance with the National Electrical Code, state code
and any local codes that may apply. All Block Makers are equipped with a power
cord and a 3-prong plug. WARNING: Improper use or removal of the
grounding plug can result in a risk of electric shock!
Be sure to use a grounded electrical receptacle with a fused circuit sized correctly
for the electrical load. Do not use extension cords. Extension cords may
decrease the voltage to the unit and ultimately cause the compressor or other
component failure. The Block Maker data plate indicates the recommended
maximum over current protective device size.
Note: Some outdoor locations require ground fault interrupt (GFI) outlets. These
outlets may trip upon condensing unit start. Refrigeration equipment is exempt in
some areas from GFI requirements. Local electric codes should be checked.
Preparing the Ice Block Maker for block production:
Be sure the front block chamber door is securely fastened at both sides with the
turn and lock fastener.
Place the 15” x 20” x 40” plastic clear block liner into the 300 pound block ice
stainless steel cavity. Use the stainless steel edge clips provided to securely hold
the liner in position while filling it with water.
While filling the liner with water, push the liner such that creases are minimized.
Fill the chamber to about 11.50” or to the “Do Not Fill Past Here” location shown
on the stainless steel sidewalls of the ice block chamber. Also located on the

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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stainless steel water/ice chamber is a label marked ten inches (10”) to aid in the
manual production process.
Position the water circulation pumps, one centered at each end of the water
chamber and clips to the edge of the chamber. Turn them on when water is at the
correct level. They must be on while the refrigeration system is on so that clear
ice is formed. Not circulating the water during production will not produce a
clear block of ice.
Start Up:
Plug Block Maker power cord into lower receptacle of a 15 amp grounded
electrical outlet. The condensing unit will start immediately. The condensing
unit will continue to run until the switch is manually turned off after the 300
pound ice block, 10” thick ice is complete or unless there is a low pressure failure
and the low pressure control turns the compressor off.
Check thickness of block every 6 hours or whatever works for you depending on
other production conditions. DO NOT allow water circulation pumps to freeze
into the block.
Temperature Control:
The Clear Ice Block Maker will run continuously for between 36 and 48 hours to
create the clear block of ice depending also on the ambient conditions. A low
pressure control is installed to protect the compressor.
Safety and Harvesting 300 Pound Ice Block:
All safety precautions should be used during the harvest of the 300 pound clear
block of ice.
After it has been determined that the correct thickness has been achieved, turn the
water circulation pumps off and the refrigeration system off. The on/off switches
are located on the right hand lower refrigeration hood. Unplug the system from
power supply.
Open the top and front door of the ice block chamber. As the sides of the
chamber warm from ambient, the block will move easier from the chamber.
Securely position the block cart at the front of the Ice Max Block Maker after the
front door is folded down. Remove the front ice block chamber door with the

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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twist and turn locks. Depending on the cart used, be sure it is securely in position
and does not move as the 300 pound block is moved on to the cart.
MAINTENANCE:
Refrigeration: WARNING –disconnect electrical power before cleaning. Clean
refrigeration cover grill openings, condenser fins, and condenser fan blades at least two
(2) times per year, more often if needed. A dirty condenser will cause the Ice Block
Maker to become less efficient, and may lead to compressor failure.
Clean condenser coil fins with a fine bristle brush or vacuum
Routinely check wiring harness for loose connections or broken insulation
Defrosting: Frost cannot be avoided. It develops from moist air in the Ice Block Maker
while the doors are open and when filling with water. Some frost will form on the
outside of the water chamber that secures the clear plastic bag.
Excess frost or water on the interior of the Ice Block Maker should be
removed or drained after each harvest cycle. Do not allow water to stand
in or around the Ice Block Maker.
Cold Floor (CF): The Cold Floor uses the Ice Block Maker interior floor surface as the
refrigeration evaporator. Frost accumulation will occur on surfaces inside the Ice Block
Maker. The Ice Block Maker can be defrosted by conventional methods using a wooden
paddle or plastic scraper. Care must be exercised to prevent damaging refrigeration
piping in the floor and control parts. Do not use a sharp instrument to “chop” the frost
from the interior surface as you may do irreparable damage. After a the Ice Block
Harvest leave the front door open to allow any excess water to drain.
Doors: Gaskets should be checked for tears or any other problems that would cause loss
of seal. Replace torn/worn gaskets to maintain correct temperature and refrigeration
efficiency.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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Hinges exposed to harsh environmental conditions may require a lubricant for ease of
operation. Spray light penetrating oil on the piano type hinge to extend the hinge life.
Finish: Schedule periodic cleaning of Ice Block maker interior and exterior. The cabinet
can be cleaned with a mild detergent and water. DO NOT USE detergents, abrasive
cleaners, or solvents that will likely leave objectionable odors that may be absorbed by
the ice. Do not use wax or polish on the interior for the same reason. Wash exterior
surfaces with a mild soap and warm water applied with a soft sponge or cloth. Wax
exterior to maintain appearance and to protect the finish.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
10 of 16
COLD FLOOR ICE BLOCK
CHAMBER TROUBLE
SHOOTING GUIDE
If refrigerant valves must be opened, a qualified technician should be notified to perform the work.
Problem Possible Cause Solution
Ice block Power condensing unit switch Turn switch to ON position
is not forming is in OFF position.
Condenser coil is dirty Clean condenser.
Incorrect refrigerant charge Check sight glass when used for
bubbles indicating wrong charge.
Add refrigerant. Locate refrigerant
leak.
Condenser fan motor and Check power supply.
compressor are not running Check if compressor is hot, this
may indicate that condenser fan
motor has failed causing thermal
overload on compressor to trip.
Condenser fan motor is not Check electrical power to
operating motor.
Compressor is not operating Check electrical power, relay,
overload protector, start capacitor
and compressor motor.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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REFRIGERATION and ELECTRICAL
DIAGNOSTIC GUIDE
Problem Possible Cause Solution
Compressor will not start Be sure power is being Check power cord
(no hum) supplied to the merchandiser Check plug in
Check breaker switch
Overload protector stuck in Replace overload
open position protector
Wiring improper or loose Check actual wiring
against diagram
Compressor will not start Improperly wired Check actual wiring
(hums, but trips on against diagram
overload protector)
Low voltage to unit Check power supply.
Contact Power Company
Starting capacitor defective Replace start capacitor
Relay failing to close Determine reason
and correct or replace
Compressor will not start Compressor motor has a Replace compressor
(hums, but trips on winding open or shorted
overload protector)
Internal mechanical trouble Replace compressor
in compressor
Compressor starts, but Improperly wired Check wiring
does not switch off of against diagram
start winding
Low voltage to unit Determine reason
and correct
Relay failing to open Determine reason
and correct or replace
Compressor motor has a Replace compressor
winding open or shorted
Internal mechanical trouble Replace compressor
in compressor

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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REFRIGERATION and ELECTRICAL
DIAGNOSTIC GUIDE - continued
Problem Possible Cause Solution
Compressor starts and Low line voltage to unit Check power supply
runs, but short cycles Contact Electric
on overload protector Company
Overload protector defective Replace overload
protector
Starting capacitor defective Replace start capacitor
Excessive discharge pressure Check ventilation,
restrictions in cooling
medium, restrictions
in refrigeration
system
Compressor too hot - Check refrigerant
return gas hot charge (fix leak) add
refrigerant if necessary
Compressor motor has a Replace compressor
winding shorted
Compressor runs a Dirty condenser Clean condenser
long time or
continuous Refrigerated space has Reduce load. Check
excessive load. for open door or bad
door gasket.
Evaporator coil iced Defrost
Thermostat contacts stuck Replace thermostat
in closed position
Shortage of refrigerant Fix leak, add charge
Start Capacitor Relay contacts not closing Replace relay
open
Prolonged operation on start Determine reason
cycle due to low line voltage and correct
Prolonged operation on start Replace relay
cycle due to improper relay

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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REFRIGERATION and ELECTRICAL
DIAGNOSTIC GUIDE - continued
Problem Possible Cause Solution
Excessive Short Cycling Compressor Starts and Check overload
Runs for short cycle
Relay defective or Line voltage too high Determine reason
burned out or too low and correct
Excessive short cycling Determine reason
and correct (see
Compressor starts
and runs but short
Short cycles)
Relay being influenced Remount relay rigidly
by loose vibrating mounting
Warm refrigerated Compressor not running Check power supply
storage space
Suction line frosted Overcharge of refrigerant Correct charge
Liquid line frosted Restriction in drier Replace drier
Condensing unit noisy Loose parts or mountings Find and tighten
Tubing rattle Apply sponge rubber
between parts (Armaflex)
Bent fan blade causing Replace blade
vibrations
Fan motor bearings worn Replace motor

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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ICE MAX POLICY STATEMENT
Warranty
Seller warrants the goods sold to be free from defects in materials and workmanship,
under normal conditions and use for the following period of time:
Compressor –five (5) years from the original date of shipment
Ice Block Maker Parts –one (1) year from the original date of shipment
Labor –60 days (Purchaser’s authorized service technician must contact factory
for approval).
This warranty applies to goods installed in the continental United States, Canada and the
Caribbean Islands only. Seller’s sole obligation under this warranty shall be limited to
repair or replacement of any part or parts of said goods, F.O.B. Seller’s factory which
proves defective within the applicable warranty period. Seller reserves the right to
inspect allegedly defective goods and to require the return, at the Buyer’s expense, of
goods for the purposes of inspection. This warranty shall not apply to any good, or any
part thereof, which has been subject to any accidents or negligence or abuse of misuse,
alteration or detrimentally affected its physical condition, use or operation qualities.
Parts Orders
Please order parts by Ice Max part number as listed in the replacement parts catalog.
Always have available the model and serial number of the cabinet, and in some cases the
manufacturers name and model number of the part. In case of warranty replacement this
information is required. Parts will not be issued as warranty or warranty authorized
without this information.
Method of Shipment
Every shipment is carefully packed for domestic shipment and labeled to prevent damage
or loss in transit. Specify where shipment should be sent, freight, express, parcel post,
airfreight or united parcel. If no preference is given, or in case of freight shipment, the
routing is not furnished, shipment will be made according to our discretion without
liability of any kind on our part for each selection. We welcome your suggestions on
preferred carriers for better service.
Common carrier shipments are forwarded freight collect. Under pre-approved
circumstances, where transportation charges are prepaid, they will be added to the
invoice. Please note that prepaid freight charges are subject to sales tax if a signed sales
tax exemption certificate is not on file with Ice Max. All UPS shipments will be prepaid
and added to the invoice.

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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Ship Dates
Promise of delivery represents only our best estimate of the time required completing the
work and shipping the product from our plant. Orders are accepted with the
understanding that shipping dates are approximate and subject to change because of
factory conditions, fires, supplier delays, material shortages, civil or military authority,
mandatory priority and/or other causes beyond our knowledge or control.
Return of Merchandise
No returned merchandise will be accepted without prior authorization from Ice Max.
When orders have been correctly filled, and merchandise is returned, a 10% handling
charge plus reconditioning charges, if any, will be applied. No return shipment will be
accepted unless authorized in advance and the freight is prepaid. During the warranty
period, in order to obtain proper credit from our vendors, all defective parts must be
returned within 45 days, freight prepaid to our factory for repair, replacement or credit.
Pricing
All prices listed are F.O.B. Lithia Springs, Georgia, and are subject to change without
notice.
Ordering addresses, telephone numbers and websites
Sales Email –[email protected]
Corporate Sales –1-877-984-5945
Ice Max Factory Office –770-819-1100
Ice Max Website –www.ice-max.com
Corporate Website –www.secooler.com

Ice Max
A Division of Southeast Cooler Corporation
Installation, Operation & Maintenance Manual
Part Number 0003681
11/4/13
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FACTORY SALES LOCATIONS
Alcoa, TN 37701
1-877-984-5945
Center, TX
1-866-598-4206
Charlotte, NC
1-866-827-3232
Shafter, CA
1-866-746-0437
Buford, GA
1-800-554-4852
Colorado Springs, CO
1-877-376-0367